ANNULUS ACTIVATED DRAIN VALVE, METHOD AND SYSTEM

Information

  • Patent Application
  • 20240254861
  • Publication Number
    20240254861
  • Date Filed
    January 31, 2023
    2 years ago
  • Date Published
    August 01, 2024
    6 months ago
Abstract
An annulus activated drain valve comprising a mandrel, a port extending laterally through the mandrel, a first piston disposed initially to block the port and responsive to pressure in a volume that radially outwardly surrounds the first piston, a second piston interactive with the first piston, and a biaser associated with the second piston that biases the second piston to a predetermined position. A method for managing a borehole system including reaching a threshold pressure in an annular space around an annulus activated drain valve, shifting a first and a second piston from initial positions to second positions, and locking the first piston in the second position, and returning the second piston to the second piston initial position. A borehole system including a borehole in a subsurface formation, a string in the borehole, an annulus activated drain valve disposed within or as a part of the string.
Description
BACKGROUND

Wells completed in unconventional gas reservoirs can experience water loading issues generally later in their producing life. When such issues occur, it is common to install a slim completion tubing and plunger string using gas-lift assist techniques to improve de-liquification efficiency. For longer wells dual gas-assisted plungers and one or more drain valves may be employed. Where more than one drain valve is employed, there is a challenge to open all drain valves simultaneously. Arrangements to overcome this challenge will be well received by the art.


SUMMARY

An embodiment of an annulus activated drain valve comprising a mandrel, a port extending laterally through the mandrel, a first piston disposed initially to block the port and responsive to pressure in a volume that radially outwardly surrounds the first piston, a second piston interactive with the first piston, and a biaser associated with the second piston that biases the second piston to a predetermined position.


An embodiment of a method for managing a borehole system including reaching a threshold pressure in an annular space around an annulus activated drain valve, shifting a first and a second piston from initial positions to second positions, and locking the first piston in the second position, and returning the second piston to the second piston initial position.


An embodiment of borehole system including a borehole in a subsurface formation, a string in the borehole, an annulus activated drain valve disposed within or as a part of the string.





BRIEF DESCRIPTION OF THE DRAWINGS

The following descriptions should not be considered limiting in any way. With reference to the accompanying drawings, like elements are numbered alike:



FIG. 1 is a sectional view of an annulus activated drain valve as disclosed herein in a run in position;



FIG. 2 is the valve of FIG. 1 in an annulus pressure threshold position;



FIG. 3 is the valve in the open port position; and



FIG. 4 is a view of a borehole system including an annulus activated drain valve as disclosed herein.





DETAILED DESCRIPTION

A detailed description of one or more embodiments of the disclosed apparatus and method are presented herein by way of exemplification and not limitation with reference to the Figures.


Referring to FIG. 1, an annulus activated drain valve 10 is illustrated. Valve 10 includes a mandrel 12 having a port 14 extending laterally therethrough. A first piston 16 is disposed radially outwardly of the port 14 and maintains the port 14 in a closed position prior to actuation of the valve 10. First piston 16 is sealed to the mandrel 12 by a seal 18 and is, in the initial position, retained to the mandrel by a release 20. In one embodiment, the release 20 is a shear release such as a shear screw. First piston 16 is also configured to be moveable only from the initial position to a second position before being permanently locked in the second position by a lock 22. In one embodiment, the lock is a C-ring, body lock ring, or detent-type device that will lock the first piston 16 to the mandrel 12 in the second position. The valve 10 is operated by annulus pressure only and tubing pressure does not open the valve.


Still referring to FIG. 1, piston 16 is interactive with a second piston 24 via a shoulder 26. Piston 16 is sealed to the second piston 24 by a seal 18. And the second piston 24 is sealed to the mandrel 12 by a seal 18 so that pressure applied to the first and second pistons so that volumes inwardly and outwardly of the pistons 16 and 24 are sealed from each other.


It will be appreciated the piston 24 is contained with a housing 28 that includes a port 30 fluidly connecting an interior of the housing 28 to annulus pressure in an annular volume 36 radially outwardly of the housing 28. It is this annular pressure that is used to actuate the valve 10 or a plurality of valves 10 simultaneously when desired. The annular pressure will be raised to a threshold pressure that is predetermined to actuate all valves 10 in a string.


Within the housing 28 is a biaser 32, which in some cases may be a tension spring. The tension spring 32 is anchored to the second piston 24 by a spring anchor 34 such that the second piston 24 may be retracted by the potential energy of the stretched spring 32 when fluid pressure is reduced. It should also be appreciated that the spring anchor 34 is prevented from travel to the left in the Figures by a retainer ring 35 that is mounted on the mandrel 12. In an embodiment, the ring 35 is a snap ring that is received in a groove 37 on the mandrel 12. With the ring 35 in place, the spring anchor 34 prevents movement of the second piston 24 in the direction to the left in the Figure preventing the opening of the port through movement of the second piston 24 based upon tubing pressure.


Referring to FIG. 2, a first step in the actuation of the valve 10 is illustrated. Pressure in the annular volume 36 (and inside of housing 28 due to port 30), when it reaches a threshold pressure, will cause piston 24 to move toward the right of FIG. 2. Piston 24 bears upon shoulder 26 and drives piston 16 also toward the right in the figure. It should be appreciated that the second position of piston 16, i.e. the position in which the piston 16 is locked permanently, is also a position where piston 16 is no longer covering port 14. It will also be appreciated however that piston 24 has taken over the role of covering port 14 in the position of FIG. 2. In order to get piston 16 into this locked position (locked by lock 22) the threshold pressure in the annular volume 36 will be higher than one that the release 20 can hold. Rather, upon the application of that threshold pressure, release 20 releases the first piston and allows this motion to occur. With piston 16 locked by lock 22, it cannot return from the first piston second position to the first piston initial position.


Still referring to FIG. 2, the biaser 32 can be seen to have been stretched during the application of the threshold pressure from the annular volume 36. In this condition, the biaser 32 is storing potential energy be used to pull second piston 24 from its second position back to its initial position, once the annular volume 36 pressure has receded from the threshold pressure. Upon the reduction of annular volume pressure, the valve 10 will move to the position illustrated in FIG. 3 which is an open position for port 14 allowing fluid transfer between and inside diameter 38 of the mandrel 12 and the annular volume 36 radially outward of the housing 28.


A significant benefit of the valve 10 as disclosed herein is that ports 14 will remain closed until the threshold pressure in volume 36 has been reduced. Ports 14 are only opened in response to a reduction of pressure at the desired time and in response to the pull back action of the biaser 32. This means that the threshold pressure will not bleed off through an open port 14 and therefore allows for the opening of multiple drain valves without the risk of a first of the multiple drain valves partially open and allowing annular pressure to be bled therethrough.


Referring to FIG. 4, a borehole system 40 is illustrated. The system 40 comprises a borehole 42 in a subsurface formation 44. A string 46 is disposed within the borehole 42. An annulus activated drain valve as disclosed herein is disposed within or as a part of the string 46.


Set forth below are some embodiments of the foregoing disclosure:


Embodiment 1: An annulus activated drain valve comprising a mandrel, a port extending laterally through the mandrel, a first piston disposed initially to block the port and responsive to pressure in a volume that radially outwardly surrounds the first piston, a second piston interactive with the first piston, and a biaser associated with the second piston that biases the second piston to a predetermined position.


Embodiment 2: The valve as in any prior embodiment, wherein the first piston includes an interlock feature that automatically locks the first piston in a second position.


Embodiment 3: The valve as in any prior embodiment, wherein the interlock is a C-ring.


Embodiment 4: The valve as in any prior embodiment, wherein the first piston is initially fixed in a first position by a release.


Embodiment 5: The valve as in any prior embodiment, wherein the release is a shear release.


Embodiment 6: The valve as in any prior embodiment, wherein the first piston is configured to experience a load from the second piston.


Embodiment 7: The valve as in any prior embodiment, wherein the second piston is drivable by annulus pressure.


Embodiment 8: The valve as in any prior embodiment, wherein the biaser is at rest with the second piston in an initial position and in a potential energy storage condition when the second piston is in a second position.


Embodiment 9: The valve as in any prior embodiment, wherein the second piston departs from an initial position upon the valve experiencing a threshold pressure in the volume and is moved by the biaser from a second position back to the initial position when pressure in the volume subsides below the threshold pressure.


Embodiment 10: A method for managing a borehole system including reaching a threshold pressure in an annular space around an annulus activated drain valve, shifting a first and a second piston from initial positions to second positions, and locking the first piston in the second position, and returning the second piston to the second piston initial position.


Embodiment 11: The method as in any prior embodiment, wherein the valve includes a port.


Embodiment 12: The method as in any prior embodiment, further including opening the port upon returning the second piston to the initial position.


Embodiment 13: The method as in any prior embodiment, wherein the reaching the threshold causes shifting of a plurality of annulus activated drain valves simultaneously.


Embodiment 14: A borehole system including a borehole in a subsurface formation, a string in the borehole, an annulus activated drain valve as in any prior embodiment disposed within or as a part of the string.


Embodiment 15: The system as in any prior embodiment including a plurality of simultaneously actuable annulus activated drain valves.


The use of the terms “a” and “an” and “the” and similar referents in the context of describing the invention (especially in the context of the following claims) are to be construed to cover both the singular and the plural, unless otherwise indicated herein or clearly contradicted by context. Further, it should be noted that the terms “first,” “second,” and the like herein do not denote any order, quantity, or importance, but rather are used to distinguish one element from another. The terms “about”, “substantially” and “generally” are intended to include the degree of error associated with measurement of the particular quantity based upon the equipment available at the time of filing the application. For example, “about” and/or “substantially” and/or “generally” can include a range of #8% a given value.


The teachings of the present disclosure may be used in a variety of well operations. These operations may involve using one or more treatment agents to treat a formation, the fluids resident in a formation, a borehole, and/or equipment in the borehole, such as production tubing. The treatment agents may be in the form of liquids, gases, solids, semi-solids, and mixtures thereof. Illustrative treatment agents include, but are not limited to, fracturing fluids, acids, steam, water, brine, anti-corrosion agents, cement, permeability modifiers, drilling muds, emulsifiers, demulsifiers, tracers, flow improvers etc. Illustrative well operations include, but are not limited to, hydraulic fracturing, stimulation, tracer injection, cleaning, acidizing, steam injection, water flooding, cementing, etc.


While the invention has been described with reference to an exemplary embodiment or embodiments, it will be understood by those skilled in the art that various changes may be made and equivalents may be substituted for elements thereof without departing from the scope of the invention. In addition, many modifications may be made to adapt a particular situation or material to the teachings of the invention without departing from the essential scope thereof. Therefore, it is intended that the invention not be limited to the particular embodiment disclosed as the best mode contemplated for carrying out this invention, but that the invention will include all embodiments falling within the scope of the claims. Also, in the drawings and the description, there have been disclosed exemplary embodiments of the invention and, although specific terms may have been employed, they are unless otherwise stated used in a generic and descriptive sense only and not for purposes of limitation, the scope of the invention therefore not being so limited.

Claims
  • 1. An annulus activated drain valve comprising: a mandrel;a port extending laterally through the mandrel;a first piston disposed initially to block the port and responsive to pressure in a volume that radially outwardly surrounds the first piston;a second piston interactive with the first piston; anda biaser associated with the second piston that biases the second piston to a predetermined position.
  • 2. The valve as claimed in claim 1, wherein the first piston includes an interlock feature that automatically locks the first piston in a second position.
  • 3. The valve as claimed in claim 2, wherein the interlock is a C-ring.
  • 4. The valve as claimed in claim 1, wherein the first piston is initially fixed in a first position by a release.
  • 5. The valve as claimed in claim 4, wherein the release is a shear release.
  • 6. The valve as claimed in claim 1, wherein the first piston is configured to experience a load from the second piston.
  • 7. The valve as claimed in claim 1, wherein the second piston is drivable by annulus pressure.
  • 8. The valve as claimed in claim 1, wherein the biaser is at rest with the second piston in an initial position and in a potential energy storage condition when the second piston is in a second position.
  • 9. The valve as claimed in claim 1, wherein the second piston departs from an initial position upon the valve experiencing a threshold pressure in the volume and is moved by the biaser from a second position back to the initial position when pressure in the volume subsides below the threshold pressure.
  • 10. A method for managing a borehole system comprising: reaching a threshold pressure in an annular space around an annulus activated drain valve;shifting a first and a second piston from initial positions to second positions; andlocking the first piston in the second position; andreturning the second piston to the second piston initial position.
  • 11. The method as claimed in claim 10, wherein the valve includes a port.
  • 12. The method as claimed in claim 11, further including opening the port upon returning the second piston to the initial position.
  • 13. The method as claimed in claim 10, wherein the reaching the threshold causes shifting of a plurality of annulus activated drain valves simultaneously.
  • 14. A borehole system comprising: a borehole in a subsurface formation;a string in the borehole;an annulus activated drain valve as claimed in claim 1 disposed within or as a part of the string.
  • 15. The system as claimed in claim 14 including a plurality of simultaneously actuable annulus activated drain valves.