Patent Application
20220199988
The present application relates to the field of energy storage, and particularly to an anode material, an electrochemical device and an electronic device comprising the anode material, particularly, lithium ion batteries.
With the popularization of consumer electronic products, such as notebook computers, mobile phones, tablet computers, mobile power supplies, and unmanned aerial vehicles, the requirements for electrochemical devices used therein are becoming stricter. For example, a battery is not only required to be light in weight, but is also required to have high capacity and a relatively long service life. Lithium ion batteries have occupied a leading position in the market due to their outstanding advantages, such as high energy density, excellent safety, no memory effect and long service life.
Embodiments of the present application provide an anode material and a method for preparing the anode material, to solve at least one of the problems existing in related art to some extent. The embodiments of the present application also provide an anode using the anode material, an electrochemical device, and an electronic device.
In one embodiment, the present application provides an anode material, which comprises silicon-containing particles comprising a silicon composite substrate and a polymer layer, the polymer layer coats at least a portion of the silicon composite substrate, wherein the polymer layer comprises a carbon material.
In another embodiment, the present application provides a method for preparing an anode material, which comprises:
dispersing a SiOx powder, a carbon material and a polymer in a solvent at a high speed for about 1 to 20 hr to obtain a suspension liquid; and
removing the solvent from the suspension liquid,
wherein
about 0.5<x<about 1.5.
In another embodiment, the present application provides an anode, which comprises an anode material according to an embodiment of the present application.
In another embodiment, the present application provides an electrochemical device, which comprises an anode according to an embodiment of the present application.
In another embodiment, the present application provides an electronic device, which comprises an electrochemical device according to an embodiment of the present application.
The anode active material of the present application has good cycle performance, and the lithium ion battery prepared with the anode active material has good rate performance and lower swelling rate.
Additional aspects and advantages of the embodiments of the present application will be partly described or shown in the following description or interpreted by implementing the embodiments of the present application.
Drawings necessary to describe the embodiments of the present application or the prior art will be briefly illustrated so as to facilitate the description of the embodiments of the present application. Obviously, the accompanying drawings show only some of the embodiments of the present application. For those skilled in the art, the drawings of other embodiments can still be obtained according to the structures illustrated in the drawings without any creative effort.
The embodiments of the present application will be described in detail below. The embodiments of the present application should not be interpreted as limitations to the present application.
As used in the present application, the terms “about” is used for describing and explaining a small variation. When used in connection with an event or circumstance, the term may refer to an example in which the event or circumstance occurs precisely, and an example in which the event or circumstance occurs approximately. For example, when used in connection with a value, the term may refer to a range of variation less than or equal to ±10% of the stated value, such as less than or equal to ±5%, less than or equal to ±4%, less than or equal to ±3%, less than or equal to ±2%, less than or equal to ±1%, less than or equal to ±0.5%, less than or equal to ±0.1%, or less than or equal to ±0.05%.
In the present application, Dv50 is the particle size corresponding to a cumulative volume percentage of the anode active material that is 50%, and the unit is μm.
In the present application, Dn10 is the particle size corresponding to a cumulative number percentage of the anode active material that is 10%, and the unit is μm.
In the present application, the silicon composite comprises elemental silicon, a silicon compound, a mixture of elemental silicon and a silicon compound, or a mixture of various silicides.
In addition, amounts, ratios, and other values are sometimes presented in a range format in this application. It is to be understood that such a range format is provided for the sake of convenience and simplicity, and should be understood flexibly to include not only the numerical values that are explicitly defined in the range, but also all the individual values or sub-ranges that are included in the range, as if each value and sub-range are explicitly specified.
In the detailed description and claims, a list of items connected by the term “one of” or the like means any one of the listed items. For example, if items A and B are listed, the phrase “one of A and B” means only A or only B. In another example, if items A, B, and C are listed, then the phrase “one of A, B, and C” means only A; only B; or only C. Item A may include a single or multiple elements. Item B may include a single or multiple elements. Item C may include a single or multiple elements.
In the detailed description and claims, a list of items connected by the term “at least one of” or the like means any combination of the listed items. For example, if items A and B are listed, the phrase “at least one of A and B” means only A; only B; or A and B. In another example, if items A, B, and C are listed, then the phrase “at least one of A, B, and C” means only A; only B; only C; A and B (excluding C); A and C (excluding B); B and C (excluding A); or A, B, and C. Item A may include a single or multiple elements. Item B may include a single or multiple elements. Item C may include a single or multiple elements.
I. Anode Material
An embodiment of the present application provides an anode material, which comprises silicon-containing particles comprising a silicon composite substrate and a polymer layer, the polymer layer coats at least a portion of the silicon composite substrate, wherein the polymer layer comprises a carbon material.
In some embodiments, the silicon composite substrate comprises a silicon-containing substance. The silicon-containing substance in the silicon composite substrate can form a composite with one or more of other substances than the silicon-containing substance in the anode material. In some embodiments, the silicon composite substrate comprises particles that can intercalate and deintercalate lithium ions.
In some embodiments, the silicon composite substrate comprises SiOx, wherein about 0.6≤x≤about 1.5.
In some embodiments, the silicon composite substrate comprises nano-Si grains, SiO, SiO2, or any combination thereof.
In some embodiments, the particle size of the nano-Si crystalline grains is less than about 100 nm. In some embodiments, the particle size of the nano-Si crystalline grains is less than about 50 nm. In some embodiments, the particle size of the nano-Si crystalline grains is less than about 20 nm. In some embodiments, the particle size of the nano-Si crystalline grains is less than about 5 nm. In some embodiments, the particle size of the nano-Si crystalline grains is less than about 2 nm.
In some embodiments, the polymer layer comprises polyvinylidene fluoride and its derivatives, carboxymethyl cellulose and its derivatives, sodium carboxymethyl cellulose and its derivatives, polyvinylpyrrolidone and its derivatives, polyacrylic acid and its derivatives, polystyrene-butadiene rubber, polyacrylamide, polyimide, polyamideimide or any combination thereof.
In some embodiments, the carbon material in the polymer layer includes carbon nanotubes, carbon nanoparticles, carbon fibers, graphene, or any combination thereof.
In some embodiments, based on the total weight of the anode material, the weight percentage of the polymer layer is about 0.05-15 wt %. In some embodiments, based on the total weight of the anode material, the weight percentage of the polymer layer is about 0.05-10 wt %. In some embodiments, based on the total weight of the anode material, the weight percentage of the polymer layer is about 0.05-5 wt %. In some embodiments, based on the total weight of the anode material, the weight percentage of the polymer layer is about 0.1-4 wt %. In some embodiments, based on the total weight of the anode material, the weight percentage of the polymer layer is about 0.5-3 wt %. In some embodiments, based on the total weight of the anode material, the weight percentage of the polymer layer is about 1 wt %, about 1.5 wt %, or about 2 wt %.
In some embodiments, the thickness of the polymer layer is about 1 to 200 nm. In some embodiments, the thickness of the polymer layer is about 1 to 100 nm. In some embodiments, the thickness of the polymer layer is about 5 to 90 nm. In some embodiments, the thickness of the polymer layer is about 10 to 80 nm. In some embodiments, the thickness of the polymer layer is about 5 nm, about 20 nm, about 30 nm, about 40 nm, about 50 nm, about 60 nm or about 70 nm.
In some embodiments, in the X-ray diffraction pattern of the anode material, the highest intensity at 2θ within the range of about 27.5° to 29.0° is I2, and the highest intensity at 2θ within the range of about 20.5° to 22.0° is I1, wherein about 0<I2/I1≤about 1.
In some embodiments, in the X-ray diffraction pattern of the anode material, the highest intensity at 2θ of about 28.4° is I2, and the highest intensity at 2θ of about 21.0° is I1, wherein about 0<I2/I1≤about 1. In some embodiments, I2/I1 is 0.2, 0.3, 0.4, 0.5 or 0.6.
In some embodiments, the Dv50 of the silicon-containing particles is from about 2.5 to 20 μm, and the particle size distribution of the silicon-containing particles meets: about 0.25≤Dn10/Dv50≤about 0.6.
In some embodiments, the silicon-containing particles have a particle size distribution meeting: about 0.4≤Dn10/Dv50≤about 0.5. In some embodiments, the silicon composite substrate has a particle size distribution meeting: Dn10/Dv50=about 0.3 or about 0.35.
In some embodiments, the Dv50 of the silicon-containing particles is from about 2.5 to 20 μm. In some embodiments, the Dv50 of the silicon-containing particles is from about 3 to 10 μm. In some embodiments, the Dv50 of the silicon-containing particles is from about 4 to 9 μm. In some embodiments, the Dv50 of the silicon-containing particles is about 4.5 to 6 μm. In some embodiments, the Dv50 of the silicon-containing particles is about 2 μm, about 3.5 μm, about 4.5 μm or about 5 μm.
In some embodiments, the silicon-containing particles further comprises an oxide MeOy layer located between the silicon composite substrate and the polymer layer, wherein Me includes at least one of Al, Si, Ti, Mn, V, Cr, Co or Zr, and y is about 0.5-3; and wherein the oxide MeOy layer comprises a carbon material.
In some embodiments, the oxide MeOy layer coats at least a portion of the silicon composite substrate.
In some embodiments, the oxide MeOy includes Al2O3, SiO2, TiO2, Mn2O3, MnO2, CrO3, Cr2O3, CrO2, V2O5, VO, CoO, CO2O3, CO3O4, ZrO2 or any combination thereof.
In some embodiments, the carbon material in the oxide MeOy layer includes amorphous carbon, carbon nanotubes, carbon nanoparticles, carbon fibers, graphene, or any combination thereof. In some embodiments, the amorphous carbon is a carbon material obtained by sintering a carbon precursor at high temperature. In some embodiments, the carbon precursor includes polyvinylpyrrolidone, sodium carboxymethyl cellulose, polyvinyl alcohol, polypropylene, phenolic resin, polyester resin, polyamide resin, epoxy resin, polyurethane, polyacrylic resin or any combination thereof.
In some embodiments, the thickness of the oxide MeOy layer is about 0.5 nm to 1100 nm. In some embodiments, the thickness of the oxide MeOy layer is about 1 nm to 800 nm. In some embodiments, the thickness of the oxide MeOy layer is about 1 nm to 600 nm. In some embodiments, the thickness of the oxide MeOy layer is about 1 nm to 20 nm. In some embodiments, the thickness of the oxide MeOy layer is about 2 nm, about 10 nm, about 20 nm, about 50 nm, about 100 nm, about 200 nm or about 300 nm.
In some embodiments, based on the total weight of the anode material, the weight percentage of the Me element is about 0.001 to 0.9 wt %. In some embodiments, based on the total weight of the anode material, the weight percentage of the Me element is about 0.02 to 1 wt %. In some embodiments, based on the total weight of the anode material, the weight percentage of the Me element is about 0.02 to 0.8 wt %. In some embodiments, based on the total weight of the anode material, the weight percentage of the Me element is about 0.05 wt %, about 0.1 wt %, about 0.2 wt %, about 0.3 wt %, about 0.4 wt %, about 0.5 wt %, about 0.6 wt %, about 0.7 wt % or about 0.8 wt %.
In some embodiments, based on the total weight of the anode material, the weight percentage of the carbon material in the oxide MeOy layer is about 0.05 to 1 wt %. In some embodiments, based on the total weight of the anode material, the weight percentage of the carbon material in the oxide MeOy layer is about 0.1 to 0.9 wt %. In some embodiments, based on the total weight of the anode material, the weight percentage of the carbon material in the oxide MeOy layer is about 0.2 to 0.8 wt %. In some embodiments, based on the total weight of the anode material, the weight percentage of the carbon material in the oxide MeOy layer is about 0.3 wt %, about 0.4 wt %, about 0.5 wt %, about 0.6 wt %, or about 0.7 wt %.
In some embodiments, the anode material has a specific surface area of about 1 to 50 m2/g. In some embodiments, the anode material has a specific surface area of about 5 to 40 m2/g. In some embodiments, the anode material has a specific surface area of about 10 to 30 m2/g. In some embodiments, the anode material has a specific surface area of about 1 m2/g, about 5 m2/g, or about 10 m2/g.
II. Preparation Method of Anode Material
An embodiment of the present application provides a method for preparing any of the above anode materials, which comprises:
(1) dispersing SiOx powder, a carbon material and a polymer in a solvent at a high speed for about 1-20 hr to obtain a suspension liquid; and
(2) removing the solvent from the suspension liquid,
wherein about 0.5<x<about 1.5.
In some embodiments, the polymer comprises polyvinylidene fluoride and its derivatives, carboxymethyl cellulose and its derivatives, sodium carboxymethyl cellulose and its derivatives, polyvinylpyrrolidone and its derivatives, polyacrylic acid and its derivatives, polystyrene-butadiene rubber, polyacrylamide, polyimide, polyamideimide or any combination thereof.
In some embodiments, the carbon material includes carbon nanotubes, carbon nanoparticles, carbon fibers, graphene, or any combination thereof.
In some embodiments, the solvent includes water, ethanol, methanol, tetrahydrofuran, acetone, chloroform, N-methylpyrrolidone, dimethylformamide, dimethylacetamide, toluene, xylene or any combination thereof.
In some embodiments, the silicon oxide SiOx may be a commercially available silicon oxide, or a silicon oxide SiOx prepared according to a method of the present invention. In the X-ray diffraction pattern of the silicon oxide SiOx prepared according to a method of the present invention, the highest intensity at 2θ within the range of about 27.5° to 29.0° is I2, and the highest intensity at 2θ within the range of about 20.5° to 22.0° is I1, wherein about 0<I2/I1≤about 1.
In the present invention, the method for preparing a silicon oxide SiOx meeting about 0<I2/I1≤about 1 comprises:
(1) mixing silicon dioxide and metal silicon powder at a molar ratio of about 1:5 to 5:1 to obtain a mixed material;
(2) heating the mixed material under about 10−4 to 10−1 kPa at a temperature range of about 1200 to 1600° C. for about 5 to 30 hr to obtain a gas;
(3) condensing the obtained gas to obtain a solid.
(4) crushing and screening the solid; and
(5) heat-treating the solid at a temperature range of about 400° C. to 1800° C. for about 0.5 to 15 hr, and cooling to obtain a silicon oxide SiOx meeting about 0<I2/I1≤about 1.
In some embodiments, the molar ratio of the silicon dioxide to the metal silicon powder is about 1:4 to 4:1. In some embodiments, the molar ratio of the silicon dioxide to the metal silicon powder is about 1:3 to 3:1. In some embodiments, the molar ratio of the silicon dioxide to the metal silicon powder is about 1:2 to 2:1. In some embodiments, the molar ratio of the silicon dioxide to the metal silicon powder is about 1:1.
In some embodiments, the pressure is in the range of about 10−4 to 10−1 kPa. In some embodiments, the pressure is about 1 Pa, about 10 Pa, about 20 Pa, about 30 Pa, about 40 Pa, about 50 Pa, about 60 Pa, about 70 Pa, about 80 Pa, about 90 Pa or about 100 Pa.
In some embodiments, the heating temperature is about 1200 to 1500° C. In some embodiments, the heating temperature is about 1300° C., about 1350° C., about 1400° C. or about 1450° C.
In some embodiments, the heating temperature is about 5 to 20 hr. In some embodiments, the heating temperature is about 10 to 25 hr. In some embodiments, the heating time is about 6 hr, about 8 hr, about 10 hr, about 12 hr, about 14 hr, about 16 hr or about 18 hr.
In some embodiments, the mixing is performed with a ball mill, a V-type mixer, a three-dimensional mixer, an airflow mixer or a horizontal mixer.
In some embodiments, the heating and heat treatments are carried out under an inert gas atmosphere. In some embodiments, the inert gas includes nitrogen, argon, helium or a combination thereof.
In some embodiments, after screening, the method further comprises a heat treatment step.
In some embodiments, the temperature of the heat treatment is about 400 to 1500° C. In some embodiments, the temperature of the heat treatment is about 500-1200° C. In some embodiments, the temperature of the heat treatment is about 600° C., about 800° C., or about 1000° C.
In some embodiments, the time of the heat treatment is about 1 to 15 hr. In some embodiments, the time of the heat treatment is about 2 to 12 hr. In some embodiments, the time of the heat treatment is about 3 hr, about 5 hr, about 8 hr, about 10 hr, about 12 hr or about 15 hr.
In some embodiments, the method for preparing an anode material further comprises the steps of screening and grading the silicon compound SiOx particles having a polymer layer on the surface. After screening and grading, the obtained silicon compound SiOx particles having a polymer layer on the surface have a Dv50 from about 2.5 to 20 μm and a particle size distribution meeting: about 0.25≤Dn10/Dv50≤about 0.6.
In some embodiments, the method for preparing an anode material may comprise coating the polymer layer after coating the MeOy layer on the surface of the silicon oxide SiOx, the step of coating the MeOy layer on the surface of silicon oxide SiOx includes:
(1) forming silicon oxide SiOx powder, a carbon material and an oxide precursor MeTn into a mixed solution in the presence of an organic solvent and deionized water;
(2) drying the mixed solution to obtain powder; and
(3) sintering the powder at about 250 to 1000° C. for about 0.5 to 15 hr, to obtain silicon compound SiOx particles with an oxide MeOy layer on the surface,
wherein x is about 0.5 to 1.5, and y is about 0.5 to 3,
wherein Me includes at least one of Al, Si, Ti, Mn, Cr, V, Co or Zr,
wherein T includes at least one of methoxy, ethoxy, isopropoxy or halogen, and
wherein n is 1, 2, 3 or 4.
In some embodiments, the oxide precursor MeTn includes isopropyl titanate, aluminum isopropoxide, or a combination thereof.
In some embodiments, the carbon precursor includes carbon nanotubes, carbon nanoparticles, carbon fibers, graphene, polyvinylpyrrolidone, sodium carboxymethyl cellulose, polyvinyl alcohol, polypropylene, phenolic resin, polyester resin, polyamide resin, epoxy resin, polyurethane, polyacrylic resin or any combination thereof.
In some embodiments, the sintering temperature is about 250 to 900° C. In some embodiments, the sintering temperature is about 400 to 700° C. In some embodiments, the sintering temperature is about 400 to 650° C. In some embodiments, the sintering temperature is about 300° C., about 450° C., about 500° C., or about 600° C.
In some embodiments, the sintering time is about 1 to 15 hr. In some embodiments, the sintering time is about 1 to 10 hr. In some embodiments, the sintering time is about 1.5 to 5 hr. In some embodiments, the sintering time is about 2 hr, about 3 hr, or about 4 hr.
In some embodiments, the organic solvent includes at least one of ethanol, methanol, n-hexane, N,N-dimethylformamide, pyrrolidone, acetone, toluene, isopropanol or n-propanol. In some embodiments, the organic solvent is ethanol.
In some embodiments, the halogen includes F, Cl, Br, or a combination thereof.
In some embodiments, the sintering is carried out under an inert gas atmosphere. In some embodiments, the inert gas includes nitrogen, argon, or a combination thereof.
In some embodiments, the drying is spray drying, and the drying temperature is about 100 to 300° C.
III. Anode
i. The embodiments of the present application provide an anode. The anode includes a current collector and an anode active material layer located on the current collector. The anode active material layer includes an anode material according to the embodiments of the present application.
ii. In some embodiments, the anode active material layer comprises a binder. In some embodiments, the binder includes, but is not limited to, polyvinyl alcohol, carboxymethyl cellulose, hydroxypropyl cellulose, diacetyl cellulose, polyvinyl chloride, carboxylated polyvinyl chloride, polyvinyl fluoride, a polymer containing ethylene oxide, polyvinylpyrrolidone, polyurethane, polytetrafluoroethylene, poly(1,1-vinylidene fluoride), polyethylene, polypropylene, styrene-butadiene rubber, acrylic styrene butadiene rubber, epoxy resin, Nylon and so on.
iii. In some embodiments, the anode active material layer comprises a conductive material. In some embodiments, the conductive material includes, but is not limited to, natural graphite; artificial graphite; carbon black; acetylene black; Ketjen black; carbon fibers; metal powder; metal fibers; copper; nickel; aluminum; silver; or polyphenylene derivatives.
iv. In some embodiments, the current collector includes, but is not limited to, a copper foil, a nickel foil, a stainless steel foil, a titanium foil, nickel foam, copper foam, or a polymeric substrate coated with a conductive metal.
v. In some embodiments, the anode can be obtained by mixing an active material, a conductive material, and a binder in a solvent to prepare an active material composition, and coating the active material composition on a current collector.
vi. In some embodiments, the solvent may include, but is not limited to, N-methylpyrrolidone or the like.
IV. Cathode
A material capable of being applied to a cathode in the embodiment of the present application, a composition and a preparation method thereof include any technology disclosed in prior art. In some embodiments, the cathode is a cathode disclosed in U.S. Pat. No. 9,812,739B, which is incorporated into the present application by full text reference.
In some embodiments, the cathode includes a current collector and a cathode active material layer on the current collector.
In some embodiments, the cathode active material includes, but is not limited to, lithium cobalt oxide (LiCoO2), lithium nickel cobalt manganese (NCM) ternary material, lithium iron phosphate (LiFePO4), or lithium manganese oxide (LiMn2O4).
In some embodiments, the cathode active material layer further comprises a binder, and optionally a conductive material. The binder improves the binding of the cathode active material particles to each other and the binding of the cathode active material to the current collector.
In some embodiments, the binder includes, but is not limited to, polyvinyl alcohol, hydroxypropyl cellulose, diacetyl cellulose, polyvinyl chloride, carboxylated polyvinyl chloride, polyvinyl fluoride, a polymer containing ethylene oxide, polyvinylpyrrolidone, polyurethane, polytetrafluoroethylene, poly(1,1-vinylidene fluoride), polyethylene, polypropylene, styrene-butadiene rubber, acrylated styrene butadiene rubber, epoxy resins, Nylon and so on.
In some embodiments, the conductive material includes, but is not limited to, a carbon-based material, a metal-based material, a conductive polymer, and a mixture thereof. In some embodiments, the carbon-based material is selected from natural graphite, artificial graphite, carbon black, acetylene black, Ketjen black, carbon fiber, or any combinations thereof. In some embodiments, the metal based material is selected from metal powders, metal fibers, copper, nickel, aluminum, and silver. In some embodiments, the conductive polymer is a polyphenylene derivative.
In some embodiments, the current collector includes, but is not limited to, aluminum.
The cathode may be prepared by a preparation method well known in the art. For example, the cathode can be obtained by the following method: mixing an active material, a conductive material and a binder in a solvent to prepare an active material composition, and coating the active material composition on a current collector. In some embodiments, the solvent may include, but is not limited to, N-methylpyrrolidone or the like.
V. Electrolytic Solution
An electrolytic solution that can be used in the embodiments of the present application may be an electrolytic solution known in prior art.
In some embodiments, the electrolytic solution comprises an organic solvent, a lithium salt, and an additive. The organic solvent used in the electrolytic solution according to the present application may be any organic solvent known in the art and capable of serving as a solvent of the electrolytic solution. The electrolyte used in the electrolytic solution according to the present application is not limited, and may be any electrolyte known in the art. The additive used in the electrolytic solution according to the present application may be any additive known in the art and capable of serving as an additive of the electrolytic solution.
In some embodiments, the organic solvent includes, but is not limited to, ethylene carbonate (EC), propylene carbonate (PC), diethyl carbonate (DEC), ethyl methyl carbonate (EMC), dimethyl carbonate (DMC), propylene carbonate or ethyl propionate.
In some embodiments, the lithium salt includes at least one of an organic lithium salt or an inorganic lithium salt.
In some embodiments, the lithium salt includes, but is not limited to, lithium hexafluorophosphate (LiPF6), lithium tetrafluoroborate (LiBF4), lithium difluorophosphate (LiPO2F2), lithium bis(trifluoromethanesulfonyl)imide LiN (CF3SO2)2 (LiTFSI), lithium bis(fluorosulfonyl) imide Li(N(SO2F)2) (LiFSI), lithium bis(oxalato)borate LiB(C2O4)2 (LiBOB) or lithium difluoro(oxalato)borate LiBF2(C2O4) (LiDFOB).
In some embodiments, the concentration of the lithium salt in the electrolytic solution is about 0.5 to 3 mol/L, about 0.5 to 2 mol/L, or about 0.8 to 1.5 mol/L.
VI. Separator
In some embodiments, a separator is provided between the cathode and the anode to prevent a short circuit. The material and shape of the separator that can be used in the embodiment of the present application are not particularly limited, and may be any of the techniques disclosed in the prior art. In some embodiments, the separator includes a polymer or an inorganic substance or the like formed by a material which is stable in the electrolytic solution of the present application.
For example, the separator may include a substrate layer and a surface treatment layer. The substrate layer is a non-woven fabric, a film, or a composite film having a porous structure. The material of the substrate layer is selected from at least one of polyethylene, polypropylene, polyethylene terephthalate, and polyimide. Specifically, a porous polypropylene film, a porous polyethylene film, a polypropylene nonwoven fabric, a polyethylene non-woven fabric, and a porous polypropylene-polyethylene-polypropylene composite film may be used.
At least one surface of the substrate layer is provided with a surface treatment layer. The surface treatment layer may be a polymer layer or an inorganic layer, or a layer formed by mixing the polymer and the inorganic material.
The inorganic layer comprises inorganic particles and a binder. The inorganic particles are one or a combination of several selected from the group consisting of alumina, silica, magnesia, titania, hafnium dioxide, tin oxide, cerium dioxide, nickel oxide, zinc oxide, calcium oxide, zirconia, yttria, silicon carbide, eboehmite, aluminum hydroxide, magnesium hydroxide, calcium hydroxide and barium sulfate, or a combination of more than one thereof. The binder is one selected from the group consisting of polyvinylidene fluoride, copolymer of vinylidene fluoride-hexafluoropropylene, polyamide, polyacrylonitrile, polyacrylate ester, polyacrylic acid, polyacrylate salt, polyvinylpyrrolidone, polyvinyl ether, polymethyl methacrylate, polytetrafluoroethylene, and polyhexafluoropropylene.
The polymer layer contains a polymer, and the material of the polymer is selected from at least one of polyamide, polyacrylonitrile, an acrylate polymer polyacrylic acid, a polyacrylate, polyvinylpyrrolidone, polyvinyl ether, polyvinylidene fluoride or poly(vinylidene fluoride-hexafluoropropylene).
VII. Electrochemical Device
The embodiments of the present application provide an electrochemical device including any device that undergoes an electrochemical reaction.
In some embodiments, the electrochemical device of the present application includes a cathode having a cathode active material capable of occluding and releasing metal ions; an anode according to an embodiment of the present application; an electrolytic solution; and a separator located between the cathode and the anode.
In some embodiments, the electrochemical device of the present application includes, but is not limited to, all kinds of primary batteries, secondary batteries, fuel cells, solar cells, or capacitors.
In some embodiments, the electrochemical device is a lithium secondary battery.
In some embodiments, the lithium secondary battery includes, but is not limited to, a lithium metal secondary battery, a lithium ion secondary battery, a lithium polymer secondary battery or a lithium ion polymer secondary battery.
VIII. Electronic Device
The electronic device of the present application may be any device using the electrochemical device according to an embodiment of the present application.
In some embodiments, the electronic device comprises, but is not limited to, notebook computers, pen-input computers, mobile computers, e-book players, portable phones, portable fax machines, portable copy machine, portable printers, stereo headphones, video recorders, liquid crystal display television, portable cleaners, portable CD players, minidisc players, transceivers, electronic notebooks, calculators, memory cards, portable recorders, radios, backup power supplies, motors, vehicles, motorcycles, power-assisted scooters, bicycles, lighting fixture, toys, game consoles, clocks, electric tools, flash light, cameras, large household batteries, or lithium ion capacitors, and the like.
The lithium ion battery is taken as an example and the preparation of the lithium-ion battery is described in conjunction with specific embodiments. Those skilled in the art would understand that the preparation method described in the present application is only an example, and any other suitable preparation methods are within the scope of the present application.
The following describes embodiments of the lithium-ion battery according to the present application and comparative examples for performance evaluation.
I. Performance Evaluation Method for Anode Active Materials
1. Test Method for Powder Properties of Anode Active Materials
(1) Microscopic Morphology Observation of Powder Particles:
The microscopic morphology of a powder was observed by scanning electron microscopy to characterize the coating on the surface of the material. The test instrument was an OXFORD EDS (X-max-20 mm2), the acceleration voltage was 15 KV, the focal length was adjusted, the observation was made at 50K high magnification, and the agglomeration condition of the particles was observed at a low magnification of 500 to 2000.
(2) Specific Surface Area Test:
At a constant low temperature, after the adsorption amounts of gas on a solid surface at different relative pressures were measured, the adsorption amount of a monomolecular layer of a test sample was obtained based on the Brunauer-Emmett-Teller adsorption theory and its formula (BET formula), thereby calculating the specific surface area of the solid.
About 1.5 to 3.5 g of the powder sample was loaded into a test sample tube of a TriStar II 3020, and then was degassed at about 200° C. for 120 min, and then tested.
(3) Particle Size Test:
About 0.02 g of the powder sample was added to a 50 ml clean beaker, about 20 ml of deionized water was added, and then a few drops of 1% surfactant was added to disperse the powder completely in water. Performing an ultrasonic treatment for 5 min in a 120 W ultrasonic cleaning machine, the particle size distribution was then measured by a Master Sizer 2000.
(4) Carbon Content Test:
The sample was heated and burned in a high-frequency furnace at a high temperature under an oxygen-enriched atmosphere to oxidize carbon and sulfur into carbon dioxide and sulfur dioxide, respectively. The gas was allowed to enter a corresponding absorption tank after treatment, and the corresponding infrared radiation was absorbed and converted into a corresponding signal by the detector. This signal was sampled by a computer, and converted into a value proportional to the concentration of carbon dioxide and sulfur dioxide after linear correction, and then the values throughout the entire analysis process were accumulated. After the analysis was completed, the accumulated value was divided by the weight in the computer, and then multiplied by the correction coefficient, and the blank was subtracted, to obtain the percentage content of carbon and sulfur in the sample. The sample was tested using a Shanghai Dekai HCS-140 high-frequency infrared carbon-sulfur analyzer.
(5) XRD test:
1.0 to 2.0 g of the sample was added to a groove of a glass sample holder, compacted and flattened with a glass sheet, and tested using a Brook D8 X-ray diffractometer according to JJS K 0131-1996 “General rules for X-ray diffraction analysis”. The test voltage was 40 kV, the current was 30 mA, the scanning angle was in the range of 10-85°, the scanning step size was 0.0167°, and the time for each step was 0.24 s. An XRD pattern was obtained, from which the highest intensity I2 at 2θ of 28.4° and the highest intensity I1 at 2θ of 21.0° were obtained, and the ratio of I2/I1 was calculated.
(6) Metal Element Test:
A certain amount of the sample was weighed, added with an amount of concentrated nitric acid, and digested under microwave to obtain a solution. The obtained solution and filter residue were washed multiple times and diluted to a certain volume. The plasma intensities of the metal elements were tested by ICP-OES, the metal contents in the solution were calculated according to the standard curves of the tested metals, and then the amounts of the metal elements contained in the material were calculated.
The weight percentage of each substance in the following tables was calculated based on the total weight of the anode active material.
II. Test Method of Electrical Properties of Anode Active Materials
1. Test Method for Button Battery
Under a dry argon atmosphere, LiPF6 was added to a mixed solvent of propylene carbonate (PC), ethylene carbonate (EC), and diethyl carbonate (DEC) (at a weight ratio of about 1:1:1), and then uniformly mixed, wherein the concentration of LiPF6 was about 1.15 mol/L. About 7.5 wt % of fluoroethylene carbonate (FEC) was added, and mixed uniformly to obtain an electrolytic solution.
The anode active material obtained in the examples and comparative examples, conductive carbon black and a modified polyacrylic acid (PAA) binder were added to deionized water at a weight ratio of about 80:10:10, and were stirred to form a slurry. A scraper was used for coating to form a coating layer with a thickness of 100 μm. The coating layer was dried in a vacuum drying oven at about 85° C. for about 12 hr, and then cut into a wafer with a diameter of about 1 cm with a punching machine in a dry environment. In a glove box, a lithium metal sheet was used as a counter electrode, and a Celgard composite membrane was used as a separator, and an electrolytic solution was added to assemble a button battery. A LAND series battery test was used to perform charge and discharge tests on the battery to test the charge and discharge capacity of the battery. The first Coulombic efficiency was the ratio of the charge capacity to the discharge capacity.
2. Whole Battery Test
(1) Preparation of the Lithium-Ion Battery
Preparation of the Cathode:
LiCoO2, conductive carbon black and polyvinylidene fluoride (PVDF) were fully stirred and mixed in an N-methylpyrrolidone solvent system at a weight ratio of about 95%:2.5%:2.5%, to prepare a cathode slurry. The cathode slurry prepared was coated on an aluminum foil as a cathode current collector, dried, and then cold-pressed to obtain the cathode.
Preparation of the Anode:
Graphite, the anode active material prepared according to the examples and comparative examples, a conductive agent (conductive carbon black, Super P®), and the PAA binder were mixed at a weight ratio of about 70%:15%:5%:10%, an appropriate amount of water was added, and kneaded at a solid content of about 55 to 70 wt %. An appropriate amount of water was added to adjust the viscosity of the slurry to about 4000 to 6000 Pa-s, to prepare an anode slurry.
The anode slurry prepared was coated on a copper foil as an anode current collector, dried, and then cold-pressed to obtain the anode.
Preparation of the Electrolytic Solution
Under a dry argon atmosphere, LiPF6 was added to a mixed solvent of propylene carbonate (PC), ethylene carbonate (EC), and diethyl carbonate (DEC) (at a weight ratio of about 1:1:1), and uniformly mixed, wherein the concentration of LiPF6 was about 1.15 mol/L. About 7.5 wt % of fluoroethylene carbonate (FEC) was added, and uniformly mixed to obtain an electrolytic solution.
Preparation of the Separator
A porous PE polymer film was used as a separator.
Preparation of the Lithium-Ion Battery
The cathode, separator, and anode were stacked in an order such that the separator was located between the cathode and anode to isolate the cathode and anode, and a battery cell was obtained by winding. The battery cell was placed in an outer package, and the electrolytic solution was injected, and the outer package was packaged. After formation, degassing, trimming and other processes, the lithium ion battery was obtained.
(2) Cycle Performance Test:
The test temperature was 25/45° C. The battery was charged to 4.4 V at a constant current of 0.7 C and then charged to 0.025C at a constant voltage, allowed to stand for 5 min, and discharged to 3.0 V at 0.5 C. The capacity obtained in this step was the initial capacity. The cycle of charge at 0.7C/discharge at 0.5 C was repeated, and ratio of the capacity of each step to the initial capacity was obtained, from which a capacity attenuation curve was obtained. The cycle number at 25° C. to a capacity retention rate of 90% was recorded as the room-temperature cycle performance of the battery, and the cycle number at 45° C. to a capacity retention rate of 80% was recorded as the high-temperature cycle performance of the battery. The cycle performances of the materials were compared by comparing the cycle number in the above two conditions.
(3) Discharge Rate Test:
At 25° C., the battery was discharged to 3.0V at 0.2 C, allowed to stand for 5 min, charged to 4.45V at 0.5 C, charged to 0.05 C at a constant voltage, and allowed to stand for 5 min. The discharge rate was adjusted, and the battery was respectively discharged at 0.2 C, 0.5 C, 1 C, 1.5 C, and 2.0 C, to obtain the discharge capacity. The capacity obtained at each rate and the capacity obtained at 0.2 C were compared. The rate performance was compared by comparing the ratios at 2 C and 0.2 C.
(4) Swelling Rate Test of a Battery after Full Charge
The thickness of a fresh battery of half charge (50% state of charge (SOC)) was measured by a screw micrometer. After 400 cycles, the thickness of the battery of full charge (100% SOC) was measured by a screw micrometer, and compared with the thickness of the initial fresh battery of half charge (50% SOC), to obtain the swelling rate of the fully charged (100% SOC) battery at this time.
III. Preparation of the Anode Active Material
1. Preparation of an Anode Active Material with a Polymer Layer on the Surface Thereof
The anode active materials in Examples 1 to 10 and Comparative Examples 1 and 2 were prepared as follows:
(1) The carbon material (single-wall carbon nanotube (SCNT) and/or multi-wall carbon nanotube (MCNT)) and a polymer were dispersed in water at high speed for about 12 hr to obtain a uniformly mixed slurry;
(2) A commercially available silicon oxide SiOx (0.5<x<1.5, Dv50=5 μm) was added to the uniformly mixed slurry in (1) and stirred for about 4 hr to obtain a uniformly mixed dispersion liquid; and
(3) The dispersion liquid was spray dried (inlet temperature: about 200° C., outlet temperature: about 110° C.) to obtain powder.
Table 1-1 shows the compositions of the anode active materials in Examples 1-10 and Comparative Examples 1 and 2.
The full names of the English abbreviations in Table 1-1 are as follows:
SCNT: Single-wall carbon nanotube
MCNT: Multi-wall carbon nanotube
CMC-Na: Sodium carboxymethyl cellulose
PVP: Polyvinylpyrrolidone
PVDF: Polyvinylidene fluoride
PAANa: Sodium polyacrylate
Table 1-2 shows the performance test results of the lithium ion batteries prepared with the anode active materials in Examples 1-10, Comparative Examples 1 and 2, and Comparative Example 3 (commercially available silicon oxide SiOx).
From the test results of Examples 1-10 and Comparative Examples 1-3, it can be seen that coating a polymer layer containing carbon nanotubes on the silicon oxide SiOx can significantly improve the cycle performance and rate performance of lithium ion batteries, and the effect of the anode active material coated with the polymer layer containing carbon nanotubes is better than that of the anode active material coated with the polymer or carbon nanotubes separately.
2. The Anode Active Materials of Examples 11-13 and Comparative Example 4 was Prepared as Follows.
(1) Silicon dioxide and metal silicon powder were mixed at a molar ratio of about 1:1 by mechanical dry mixing and ball milling to obtain a mixed material;
(2) The mixed material was heated for about 5 to 30 hr at a temperature range of about 1200 to 1600° C., under an Ar2 atmosphere, and under a pressure of about 10−3-10−1 kPa to obtain a gas;
(3) The gas obtained was condensed to obtain a solid;
(4) The solid was crushed and screened; and
(5) The solid was heat-treated at a temperature range of about 400 to 1800° C. for about 0.5-15 hr under a nitrogen atmosphere, and the heat-treated solid was cooled and graded; and
(6) The solid obtained in Step (5) was further coated with a polymer layer containing a carbon material, with respect to the specific coating step, see the above steps for preparing an anode active material having a polymer layer on the surface.
Table 2-1 shows the specific process parameters in Steps (1)-(5).
Table 2-2 shows the compositions of the anode active materials in Examples 11-13 and Comparative Example 4.
Table 2-3 shows the performance test results of the lithium ion batteries prepared with the anode active materials in Examples 11-13 and Comparative Example 4.
It can be seen from the test results of Examples 11 to 13 and Comparative Example 4 that when the polymer coating layer exists, the cycle performance, swelling resistance and rate performance of lithium-ion batteries prepared with an anode active material that also meets 0<I2/I1≤1 are better than those of the lithium-ion batteries prepared with an anode active material of 1<I2/I1.
3. The Anode Active Materials in Examples 14-16 and Comparative Examples 5-6 were Prepared as Follows:
The anode active materials in Examples 14 to 16 and Comparative Examples 5 and 6 were obtained by screening and grading the anode active material in Example 12.
Table 3-1 shows the compositions of the anode active materials in Examples 14-16 and Comparative Examples 5 and 6.
Table 3-2 shows the performance test results of the lithium ion batteries prepared with the anode active materials in Examples 14-15 and Comparative Examples 5 and 6.
It can be seen from the test results of Examples 14-16 and Comparative Examples 5 and 6 that when the polymer coating layer exists and the silicon oxide meets 0<I2/I1≤1, the cycle performance and rate performance of lithium-ion batteries prepared with an anode active material that also meets 0.25≤Dn10/Dv50≤0.6 are better than the cycle performance and rate performance of the lithium-ion batteries prepared with an anode active material of Dn10/Dv50<0.25 or 0.6<Dn10/Dv50.
4. Preparation of an Anode Active Material with a Middle Oxide MeOy Layer
The anode active materials in Examples 17-19 were prepared as follows:
The preparation method of the anode active materials in Examples 17-19 was similar to the preparation method of the anode active material in Example 16, except that in the preparation method in Examples 17-19, before a polymer layer was coated, a metal oxide MeOy layer was coated on the silicon oxide SiOx first. The steps of coating the metal oxide MeOy layers were as follows:
(1) A silicon oxide SiOx, a carbon precursor and an oxide precursor MeTn were added to about 150 mL of ethanol and about 1.47 mL of deionized water, and stirred for about 4 hr until a uniform suspension liquid was formed;
(2) The suspension was spray dried (inlet temperature: about 220° C., outlet temperature: about 110° C.) to obtain powder;
(3) The powder was sintered at about 250-1000° C. for about 0.5-24 hr, to obtain silicon compound SiOx particles with an oxide MeOy layer on the surface.
Table 4-1 shows specific process conditions for coating a metal oxide MeOy layer on the anode active materials in Examples 17-19.
Table 4-2 shows the compositions of the anode active materials in Examples 17-19.
Table 4-3 shows the performance test results of the lithium ion batteries prepared with the anode active materials in Examples 17-19.
It can be seen from the test results of Examples 16-19 that when the polymer coating layer exists and the silicon oxide meets 0<I2/I1≤1 and 0.25≤Dn10/Dv50≤0.6, the cycle performance and rate performance of lithium-ion batteries prepared with an anode active material that has a metal oxide layer between the silicon oxide and the polymer layer are better than those of the lithium-ion batteries prepared with an anode active material without a metal oxide layer.
References throughout the specification to “some embodiments”, “partial embodiments”, “one embodiment”, “another example”, “example”, “specific example” or “partial examples” means that at least one embodiment or example of the application includes specific features, structures, materials or characteristics described in the embodiments or examples. Thus, the descriptions appearing throughout the specification, such as “in some embodiments”, “in an embodiment”, “in one embodiment”, “in another example”, “in an example”, “in a particular example” or “for example”, are not necessarily the same embodiment or example in the application. Furthermore, the particular features, structures, materials or characteristics herein may be combined in any suitable manner in one or more embodiments or examples.
Although illustrative embodiments have been demonstrated and described, it is to be understood by those skilled in the art that the above-mentioned embodiments cannot be construed as limitations to the present application, and that changes, replacements and modifications can be made to the embodiments without departing from the spirit, principle, and scope of the present application.
This application is a national phase application of PCT application PCT/CN2019/118586, filed on Nov. 14, 2019, the disclosure of which is hereby incorporated by reference in its entirety.
| Number | Date | Country | |
|---|---|---|---|
| Parent | PCT/CN2019/118586 | Nov 2019 | US |
| Child | 17690264 | US |
