The present invention relates to an antenna apparatus that outputs or detects an electromagnetic wave.
As a current injection light source that generates an electromagnetic wave such as a terahertz wave, there is known an oscillator formed by integrating a resonator and an element having an electromagnetic wave gain with respect to a terahertz wave. Among these, an oscillator formed by integrating a Resonance Tunneling Diode (RTD) and an antenna is expected as an element that operates at room temperature in a frequency domain around 1 THz. Japanese Patent Laid-Open No. 2014-200065 discloses a terahertz-wave antenna array in which a plurality of active antennas each formed by integrating an RTD oscillator and an antenna are arranged on the same substrate. In the antenna array disclosed in Japanese Patent Laid-Open No. 2014-200065, coupling lines that mutually couple the plurality of active antennas are used to cause the plurality of active antennas to oscillate in the same phase in synchronism with each other.
In the antenna array described in Japanese Patent Laid-Open No. 2014-200065, it is possible to synchronize the phases of the plurality of active antennas with each other but it is impossible to apply beamforming of directing a beam in an arbitrary direction by controlling the phase difference between the active antennas.
The present invention provides a technique of making it possible to apply beamforming in an antenna apparatus including a plurality of active antennas.
According to a certain aspect of the invention, there is provided an antenna apparatus comprising: an antenna array in which a plurality of active antennas each including an antenna and a semiconductor structure configured to generate or detect an electromagnetic wave are arranged in an array; a coupling line configured to mutually couple two antennas respectively included in at least two active antennas among the plurality of active antennas; and an impedance variable device configured to make an impedance of the coupling line variable.
Further features of the present invention will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
Hereinafter, embodiments will be described in detail with reference to the attached drawings. Note, the following embodiments are not intended to limit the scope of the claimed invention. Multiple features are described in the embodiments, but limitation is not made to an invention that requires all such features, and multiple such features may be combined as appropriate. Furthermore, in the attached drawings, the same reference numerals are given to the same or similar configurations, and redundant description thereof is omitted.
The arrangement of an antenna apparatus 10 applicable to a terahertz wave according to this embodiment will be described with reference to
(Arrangement Principle of Antenna Apparatus)
The active antennas are electrically connected by coupling lines CL1 to CLn-1 as transmission lines for performing mutual injection locking between the antennas at a frequency fosc. For example, the active antennas AA1 and AA2 are connected by the coupling line CL1. The transmission line will be sometimes referred to as the coupling line hereinafter. An impedance variable device VZ1 for adjusting the impedance of the coupling line between the active antennas AA1 and AA2 is connected to the intermediate point (that is, a position that is not an end portion) of the coupling line CL1. Similarly, impedance variable devices VZ1 to VZn-1 each for adjusting the impedance of the coupling line between the adjacent active antennas are connected to the intermediate points of the coupling lines CL1 to CLn-1, respectively. In the example of the 3×3 array shown in
The adjacent active antennas AA1 and AA2 are connected to the coupling line CL12 at ports 1 and 2, thereby mutually coupling the antennas in a terahertz frequency band. The coupling line CL12 includes two series-connected lines CL12a and CL12b, and these lines are connected to the active antennas AA1 and AA2 via capacitors C1 and C2. In this embodiment, the lines CL12a and CL12b are designed to be λ/4 lines. In this case, λ, represents the effective guide wavelength of the line at the oscillation frequency fTHz. The λ/4 line indicates a line having a length of λ/4. That is, the lines CL12a and CL12b are each designed to have a length of ¼ of the effective guide wavelength of the line at the oscillation frequency fTHz. The capacitors C1 and C2 function as high-pass filters, and are set to be capacitors configured to be short-circuited with respect to an electromagnetic wave in the terahertz band and to be open with respect to an electromagnetic wave in a low frequency band. A port 3 is a port for introducing the impedance variable device VZ12 to the coupling line CL12, and is arranged, in this embodiment, between the lines CL12a and CL12b. The impedance variable device VZ12 is formed from a line VL and a varactor diode VD which are series-connected. The capacity of the varactor diode VD changes depending on a power supply 15 connected via a port 4 for control arranged at the intermediate point between the line VL and the varactor diode VD. By adjusting the capacity of the varactor diode VD by the power supply 15, it is possible to arbitrarily adjust the end portion of the line VL from the release to the short circuit. Therefore, the impedance variable device VZ12 functions as a stub that can change the impedance, to actively change the impedance of the connected coupling line CL12, thereby adjusting the electrical length. By changing the electrical length between the ports 1 and 2, it is possible to control the phase difference between the active antennas AA1 and AA2 at the oscillation frequency fTHz. Similarly, with respect to other active antennas, the impedance variable devices VZ2 to VZ1 set the phases to generate a desired phase difference between the active antennas, thereby making it possible to implement beamforming in the antenna apparatus 10.
Note that the above-described arrangement is merely an example, and the impedance variable device VZ may be connected as shown in, for example, each of
(Implementation Example)
The structure and arrangement of the antenna apparatus 10 of the first embodiment will be described in detail with reference to
The arrangement of each active antenna forming the antenna array 11 will first be described below. After that, the arrangement of the impedance variable device VZ will be described. Then, after a description of examples of practical materials and structure dimensions, a manufacturing method of the antenna array 11 will be explained. Note that the respective active antennas AA1 to AA9 have the same arrangement. Therefore, if it is unnecessary to particularly discriminate the active antennas AA1 to AA9, the term “active antenna AA” is collectively used. That is, the arrangement of the “active antenna AA” to be described below is applied to each of the active antennas AA1 to AA9 forming the antenna array 11.
(Active Antenna)
As shown in
The active antenna AA has the semiconductor structure as the semiconductor layer 100. The semiconductor layer 100 corresponds to each of the semiconductor layers RTD1 to RTD9 in
The semiconductor layer 100 is electrically connected to the conductor layer 101. The semiconductor structure is, for example, a mesa structure, and the semiconductor layer 100 includes an electrode (for example, an ohmic or Schottky electrode) for contact with the semiconductor structure and an electrode layer for connection to the upper and lower wiring layers. The ohmic electrode means ohmic contact to the semiconductor structure and the Schottky electrode means Schottky contact to the semiconductor structure. The semiconductor layer 100 is located in the active antenna AA, and is configured to oscillate or detect the electromagnetic wave of the terahertz wave. The semiconductor layer 100 is formed from a semiconductor layer having nonlinearity or an electromagnetic wave gain with respect to the terahertz wave.
The active antenna AA is an active antenna formed by integrating the semiconductor layer 100 and the patch antenna (antenna AN). The frequency fTHz of the terahertz wave oscillated from the single active antenna AA is decided based on the resonance frequency of a fully-parallel resonant circuit obtained by combining the patch antenna and the reactance of the semiconductor layer 100. More specifically, with respect to a resonant circuit obtained by combining the admittances (YRTD and Yaa) of an RTD and an antenna from the equivalent circuit of the oscillator described in Jpn. J. Appl. Phys., Vol. 47, No. 6 (2008), pp. 4375-4384, a frequency satisfying an amplitude condition given by expression (1) and a phase condition given by equation (2) is decided as the oscillation frequency fTHz.
Re[YRTD]+Re[Y11]≤0 (1)
Im[YRTD]+Im[Y11]=0 (2)
where YRTD represents the admittance of the semiconductor layer 100, Re represents a real part, and Im represents an imaginary part. Since the semiconductor layer 100 includes the RTD as a negative resistance element, Re[YRTD] has a negative value. Y11 represents the admittance of the whole structure of the active antenna AA1 when viewed from the semiconductor layer 100.
Note that as the semiconductor layer 100, a Quantum Cascade Laser (QCL) having a semiconductor multilayer structure of several hundred to several thousand layers may be used. In this case, the semiconductor layer 100 is a semiconductor layer including the QCL structure. As the semiconductor layer 100, a negative resistance element such as a Gunn diode or IMPATT diode often used in the millimeter wave band may be used. As the semiconductor layer 100, a high frequency element such as a transistor with one terminal terminated may be used, and a heterojunction bipolar transistor (HBT), a compound semiconductor FET, a high electron mobility transistor (HEMT), or the like can be used as the transistor. As the semiconductor layer 100, a negative differential resistance of the Josephson device using a superconductor layer may be used. That is, the semiconductor layer 100 need not be the RTD as long as it has the semiconductor structure for generating or detecting an electromagnetic wave in a predetermined frequency band, and an arbitrary structure having the same characteristic may be used. In this example, the RTD is used as a component suitable for the terahertz wave, but an antenna array corresponding to an electromagnetic wave in an arbitrary frequency band may be implemented by an arrangement described in this embodiment. That is, the semiconductor layer 100 according to this embodiment is not limited to the RTD that outputs the terahertz wave, and can be formed using a semiconductor that can output an electromagnetic wave in an arbitrary frequency band.
If the microstrip resonator such as a patch antenna has a thick dielectric layer, a conductor loss is reduced and the radiation efficiency is improved. It is required for the dielectric layers 104 to 106 that a thick film can be formed (typically, 3 μm or more), a low loss/low dielectric constant is obtained in the terahertz band, and fine processability is high (planarization or etching). As the thickness of the dielectric layer is larger, the radiation efficiency is higher, but if the thickness is too large, multi-mode resonance may occur. Therefore, the thickness of the dielectric layer can be designed within a range whose upper limit is 1/10 of the oscillation wavelength. On the other hand, to implement the high frequency and high output of the oscillator, micronization and high current density of the diode need to be implemented. To do this, the dielectric layer is also required to suppress a leakage current and take measures against migration as the insulating structure of the diode. To satisfy the above two requirements, dielectric layers of different materials may be used as the dielectric layers 104 to 106.
As the material of the dielectric layer 104, an organic dielectric material such as benzocyclobutene (BCB of the Dow Chemical Company, εr1=2), polytetrafluoroethylene, or polyimide can be used. In this example, Ea represents the relative permittivity of the first dielectric layer 104. A TEOS oxide film that can form a relatively thick film and has a low dielectric constant or an inorganic dielectric material such as spin-on-glass may be used for the first dielectric layer 104. The dielectric layers 105 and 106 are required to have an insulation property (the property of behaving as an insulator or high resistor that does not conduct electricity with respect to a DC voltage), a barrier property (the property of preventing spread of a metal material used for an electrode), and processability (processibility with sub-micron accuracy). As a material satisfying these properties, for example, an inorganic insulator material such as silicon oxide (εr2=4), silicon nitride (εr2=7), aluminum oxide, or aluminum nitride is used. εr2 represents the relative permittivity of the dielectric layers 105 and 106.
As in this embodiment, if the dielectric layers 104 to 106 have a multilayer arrangement, the relative permittivity Er of the dielectric layers 104 to 106 is the effective relative permittivity decided based on the thickness and relative permittivity εr1 of the dielectric layer 104 and the thickness and relative permittivity εr2 of the dielectric layers 105 and 106. To decrease the difference in dielectric constant between the antenna and air from the viewpoint of impedance matching between the antenna and a space, a material different from that of the dielectric layers 105 and 106 and having a low relative permittivity (εr1<εr2) can be used for the dielectric layer 104. Note that in the antenna apparatus 10, the dielectric layer need not have a multilayer arrangement, and may have a structure formed by a layer of one of the above-described materials.
The semiconductor layer 100 is arranged on the conductor layer 109 formed on the substrate 110. The semiconductor layer 100 and the conductor layer 109 are electrically connected to each other. Note that to reduce an ohmic loss, the semiconductor layer 100 and the conductor layer 109 can be connected with low resistance. A via 103 is arranged on the opposite side of the side on which the conductor layer 109 is arranged with respect to the semiconductor layer 100, and is electrically connected to the semiconductor layer 100. The semiconductor layer 100 is embedded in the dielectric layer 106, and the dielectric layer 106 covers the periphery of the semiconductor layer 100.
The semiconductor layer 100 includes an ohmic electrode as a conductor that makes ohmic contact to the semiconductor to reduce RC delay and an ohmic loss caused by series resistance. As the material of the ohmic electrode, for example, Ti/Au, Ti/Pd/Au, Ti/Pt/Au, AuGe/Ni/Au, TiW, Mo, ErAs, or the like can be used. Note that this material is represented by chemical symbols, and a material represented by each chemical symbol will not be described in detail. The same applies to the following description. By decreasing the contact resistance using a semiconductor in which a region where the semiconductor contacts the ohmic electrode is doped with impurities at a high concentration, high output and a high frequency can be implemented. If the RTD is used as the semiconductor layer 100, the absolute value of the negative resistance indicating the magnitude of the gain of the RTD used in the terahertz wave band is on the order of about 1 to 100Ω), a loss of an electromagnetic wave can be suppressed to 1% or less. Therefore, the contact resistance in the ohmic electrode can be suppressed to 1Ω) or less as a guide. To operate in the terahertz wave band, the semiconductor layer 100 is formed to have a width of about 0.1 to 5 μm as a typical value. Therefore, the contact resistance is suppressed within the range of 0.001Ω) to several Ω by setting the resistivity to 10 Ω·μm2 or less.
The semiconductor layer 100 may be configured to include a metal (Schottky electrode) that makes not ohmic contact but Schottky contact. In this case, the contact interface between the Schottky electrode and the semiconductor exhibits a rectifying property, and the active antenna AA can be used as a terahertz wave detector. Note that an arrangement using an ohmic electrode will be described below.
As shown in
Referring to
The via 107 is a connecting portion for electrically and mechanically connecting the wiring 108 to the conductor layer 101. A structure that electrically connects the upper and lower layers is called a via. In addition to the role as a member forming the patch antenna, the conductor layers 109 and 101 are connected to these vias to serve as an electrode for injecting a current into the RTD as the semiconductor layer 100. In this embodiment, as the vias 103 and 107 and a via 124, a material having a resistivity of 1×10−6Ω·m or less can be used. More specifically, as the material, a metal or a metal compound such as Ag, Au, Cu, W, Ni, Cr, Ti, Al, AuIn alloy, or TiN is used.
The width of the via 107 is smaller than that of the conductor layer 101. The width of the conductor layer 101 corresponds to the width in the electromagnetic wave resonance direction (that is, the A-A′ direction) in the active antenna AA. The width of a portion (connecting portion) of the wiring 108 connected to the via 107 is smaller (thinner) than that of the conductor layer 101 (active antenna AA). These widths can be 1/10 or less (λ/10 or less) of the effective wavelength λ of the standing terahertz wave of the oscillation frequency fTHz in the active antenna AA. This is because if the via 107 and the wiring 108 are arranged at positions with widths such that they do not interfere with a resonance electric field in the active antenna AA, the radiation efficiency can be improved.
The position of the via 107 can be arranged at the node of the electric field of the standing terahertz wave of the oscillation frequency fTHz in the active antenna AA. At this time, the via 107 and the wiring 108 are configured so that the impedance is sufficiently higher than the absolute value of the negative differential resistance of the RTD as the semiconductor layer 100 in the frequency band around the oscillation frequency fTHz. In other words, the via 107 and the wiring 108 are connected to the active antenna AA so as to obtain a high impedance when viewed from the RTD at the oscillation frequency fTHz. In this case, the active antenna AA is isolated (separated) in a path via the bias wiring layer 102 at the frequency fTHz. Thus, a current of the oscillation frequency fTHz induced by each active antenna does not influence the adjacent antenna via the wiring layer 102 and the bias control unit 12. In addition, interference between the standing electric field of the oscillation frequency fTHz in the active antenna AA and these power supply members is suppressed.
The bias wiring layer 102 is a bias wiring common to the plurality of active antennas AA. Note that the bias control unit 12 is arranged outside the chip to supply a bias signal to the semiconductor layer 100 of each antenna. The bias control unit 12 includes a stabilization circuit for suppressing a parasitic oscillation of a low frequency. The stabilization circuit is set to have an impedance lower than the absolute value of the negative resistance corresponding to the gain of the semiconductor layer 100 in a frequency band from Direct Current (DC) to 10 GHz. To stabilize a relatively high frequency of 0.1 to 10 GHz, an AC short circuit is arranged, for each active antenna, by series-connecting a resistance layer 127 of TiW and a Metal-Insulator-Metal (MIM) capacitor 126, as shown in
(Antenna Array)
The antenna array 11 shown in
The oscillation condition of the antenna array 11 is decided by the condition of mutual injection locking in an arrangement in which two or more individual RTD oscillators are coupled, which is described in J. Appl. Phys., Vol. 103, 124514 (2008). More specifically, consider the oscillation condition of the antenna array in which the active antennas AA1 and AA2 are coupled by the coupling line CL12. At this time, two oscillation modes of positive-phase mutual injection locking and negative-phase mutual injection locking occur. The oscillation condition of the oscillation mode (even mode) of positive-phase mutual injection locking is represented by expression (4) and equation (5), and the oscillation condition of the oscillation mode (odd mode) of negative-phase mutual injection locking is represented by expression (6) and equation (7).
positive phase (even mode): frequency f=feven
Yeven=Y11+Y12+YRTD
Re(Yeven)≤0 (4)
Im(Yeven)=0 (5)
negative phase (odd mode): frequency f=fodd
Yodd=Y11+Y12−YRTD
Re(Yodd)≤0 (6)
Im(Yodd)=0 (7)
where Y12 represents the mutual admittance between the active antennas AA1 and AA2. Y12 is proportional to a coupling constant representing the strength of coupling between the antennas, and ideally, the real portion of −Y12 is large and the imaginary portion is zero. In the antenna array 11 of this embodiment, the active antennas are coupled under the condition of positive-phase mutual injection locking, and oscillation frequency fTHz≈feven is obtained. Similarly, with respect to the remaining antennas, the antennas are coupled by the coupling line CL to satisfy the above-described condition of positive-phase mutual injection locking.
The coupling line CL is a microstrip line obtained by sandwiching the dielectric layers 104 to 106 and a dielectric layer 112 by the conductor layer 111 and the conductor layer 109 or the wiring layer 102. For example, as shown in
The antenna array 11 is an antenna array having an arrangement in which the antennas are coupled by AC coupling (capacitive coupling). For example, in a planar view, the conductor layer 111 as the upper conductor layer of the coupling line CL45 overlaps a conductor layer 101 as the patch conductor of each of the active antennas AA4 and AA5 by sandwiching the dielectric layer 112, and is connected to the conductor layer 101 by capacitive coupling. More specifically, in a planar view, the conductor layer 111 of the coupling line CL45 overlaps the conductor layer 101 by only 5 μm by sandwiching the dielectric layer 112 near the radiation end of each of the active antennas AA4 and AA5, thereby forming each of capacitor structures C1 and C2. The capacitor structures C1 and C2 correspond to the capacitors C1 and C2 in the circuit diagram shown in
In the antenna array 11, the conductor layer 101 of the active antenna AA, the conductor layer 111 of the coupling line CL, and the bias wiring layer 102 are arranged in different layers. That is, the conductor layer 101 of the active antenna AA and the conductor layer 111 of the coupling line CL that transmit a high frequency (fTHz) and the bias wiring layer that transmits a low frequency (DC to several tens of GHz) are arranged in different layers. This can freely set the width, the length, and the layout, such as routing, of the transmission line in each layer. As shown in
Note that since resistance by the skin effect increases in the terahertz band, a conductor loss along with high-frequency transmission between antennas is not negligible. Along with an increase in current density between conductor layers, a conductor loss (dB/mm) per unit length increases. In the case of a microstrip line, a conductor loss (dB/mm) per unit length is inversely proportional to the square of a dielectric thickness. Therefore, it is possible to increase the radiation efficiency of the antenna array by increasing the thickness of the dielectric forming the coupling line CL in addition to the antenna to reduce a conductor loss. To the contrary, the antenna array 11 of this embodiment has an arrangement in which the bias wiring layer 102 is arranged in the dielectric layer 105, and the conductor layer 101 of the antenna and the conductor layer 111 of the coupling line CL that transmit a high frequency of the frequency fTHz are arranged in the upper layer of the dielectric layer 104. This arrangement can suppress a decrease in radiation efficiency of the antenna array along with a conductor loss in the terahertz band. From the viewpoint of a conductor loss, the thickness of the dielectric forming the coupling line CL is preferably 1 μm or more. In an example, the dielectric thickness is set to 2 μm or more, and thus a loss by a conductor loss in the terahertz band is suppressed to about 20%. Similarly, from the viewpoint of a conductor loss, a wide interval in the thickness direction between the conductor layer 111 forming the coupling line CL and the wiring layer 102 and conductor layer 109 can be ensured. The bias wiring layer 102 can be made to function as a low-impedance line up to a gigahertz band or thereabouts by setting the dielectric thickness to 2 μm or less, or 1 μm or less in an example. Even if the dielectric thickness is set to 2 μm or more, it is possible to suppress low-frequency oscillation by connecting, to the bias wiring layer 102, a shunt component formed by the resistance layer 127 and the MIM capacitor 126 to function as a low-impedance line, as in this embodiment.
Note that the length of the conductor layer 111 (coupling line CL) is designed to satisfy a phase matching condition in one or both of the horizontal direction (magnetic field direction/H direction) and the vertical direction (electric field direction/E direction) if the adjacent antennas are connected by the coupling line. The coupling line CL can be designed to have, for example, such length that the electrical length between the RTDs of the adjacent antennas is equal to an integer multiple of 2π. That is, the length of the coupling line CL is set so that the length of a path via the coupling line CL when the RTDs are connected by the coupling line CL is equal to an integer multiple of the wavelength of a propagated electromagnetic wave. For example, in
The active antennas AA1 to AA9 forming the antenna array 11 are supplied with power by the common bias wiring layer 102 arranged among the antennas. By sharing, among the antennas, the bias wiring layer 102 as the wiring in the chip, driving in the same channel is possible and the driving method can be simplified. In this arrangement, since the number of wirings is decreased and one wiring can be thickened, it is possible to suppress an increase in wiring resistance along with an increase in number of arrays and a deviation in operating point among the antennas along with that. This can suppress deviations in frequency and phase among the antennas caused by the increase in number of arrays, thereby more easily obtaining the synchronization effect by the array. Note that the common bias wiring layer 102 is not an essential component. For example, by stacking or miniaturizing a multilayer wiring, a plurality of bias wiring layers 102 may be prepared for the respective antennas to individually supply power, like an antenna array 41 shown in
(Impedance Variable Device)
As the impedance variable device VZ, the varactor diode VD that can be integrated on the same substrate as the InP-based RTD can be used. An impedance variable device VZ14 arranged between the active antennas AA1 and AA4 will now be described. As shown in
(Practical Material and Structure Dimensions)
A practical example of the antenna array 11 will be described. The antenna array 11 is a semiconductor device that can perform single-mode oscillation in a frequency band of 0.45 THz (inclusive) to 0.50 THz (inclusive). The substrate 110 is a semi-insulating InP substrate. The semiconductor layer 100 is formed from a multiquantum well structure by InGaAs/AlAs lattice-matched on the substrate 110, and an RTD having a double-barrier structure is used in this embodiment. This is also called the semiconductor heterostructure of the RTD. As the current-voltage characteristic of the RTD used in this embodiment, the measurement value of the peak current density is 9 mA/μm2, and the measurement value of the negative differential conductance per unit area is 10 mS/μm2. The semiconductor layer 100 is formed in a mesa structure, and is formed from the semiconductor structure including the RTD, and an ohmic electrode for electrical connection to the semiconductor structure. The mesa structure has a circular shape with a diameter of 2 and the magnitude of the negative differential resistance of the RTD at this time is about −30Ω) per diode. In this case, it is estimated that the negative differential conductance of the semiconductor layer 100 including the RTD is about 30 mS and the diode capacity is about 10 fF.
The varactor diode VD of this embodiment is formed using, for example, a semiconductor stacked structure of n+InGaAs/n-InGaAs/p+InGaAs that can be integrated simultaneously on the InP substrate, and is continuously, epitaxially grown on the semiconductor structure including the RTD. Therefore, with respect to a location where the semiconductor layer 100 is arranged, the semiconductor structure including the RTD is exposed by removing, by etching, the n+InGaAs/n−InGaAs/p+InGaAs layer of the surface layer, and then used. The mesa structure of the varactor diode VD has a circular shape with a diameter of 4 μm, and the capacity can be adjusted within a range of 0.1 to 1 pF by changing the range of a voltage to be applied from −5 V to +1 V.
The active antenna AA is a patch antenna having a structure in which the dielectric layers 104 to 106 are sandwiched by the conductor layer 101 as a patch conductor and the conductor layer 109 as a ground conductor. This patch antenna is a square patch antenna in which one side of the conductor layer 101 is 150 μm, and the resonator length (L) of the antenna is 150μm. In the antenna, the semiconductor layer 100 including the RTD is integrated.
The conductor layer 101 as a patch conductor is formed by a metal layer (Ti/Au) mainly including an Au thin film with a low resistivity. The conductor layer 109 as a ground conductor is formed by a Ti/Au layer and a semiconductor layer including an n+-InGaAs layer, and the metal layer and the semiconductor layer are connected with low-resistance ohmic contact. The dielectric layer 104 is made of benzocyclobutene (BCB of the Dow Chemical Company). The dielectric layer 105 or 106 is formed by SiO2 with a thickness of 1 μm.
As shown in
The varactor diode VD is embedded in the dielectric layer 106, and is connected to the wiring layer 125 formed from a metal layer containing Ti/Au. On the side of the substrate 110, the varactor diode VD is connected to the conductor layer 109 as a GND layer. This applies a desired voltage signal between the diodes. The wiring layer 125 is connected, via the via 124 formed by Cu, to the conductor layer 115 as the upper conductor of the line VL arranged on the dielectric layer 104. In this embodiment, the conductor layer 115 is formed as a wiring in the same layer as the conductor layer 101. The conductor layer 115 is electrically connected to the conductor layer 111 of the coupling line CL by capacitive coupling via silicon nitride. This connection position corresponds to the node (that is, a position at which the electric field of the standing wave of the terahertz wave becomes zero) of the electric field of the standing terahertz wave of the frequency fTHz in the coupling line CL. Note that this connection position may be a position different from the node of the electric field of the standing terahertz wave of the frequency fTHz in the coupling line CL. The varactor diode VD is connected to the phase control unit 13 via the wiring layer 125. The phase control unit 13 controls a voltage signal to be applied to the varactor diode VD, thereby changing the capacity of the varactor diode VD. This changes impedance of the impedance variable device VZ including the line VL and the varactor diode VD from capacitive to inductive to change the electrical length of the coupling line CL, thereby making it possible to adjust the phase between the active antennas AA to a predetermined value. In this way, an input from the phase control unit 13 arbitrarily changes the phase between the two active antennas connected by the coupling line CL, thereby performing the beamforming operation of the antenna array 11.
Each of the vias 103, 107, and 124 has a columnar structure having a diameter of 10 μm. The wiring 108 is formed by a pattern formed by a metal layer containing Ti/Au and having a width of 10 μm in the resonance direction (that is, the A-A′ direction) and a length of 75 μm. The via 107 is at the center in the resonance direction (that is, the A-A′ direction), and is connected to the conductor layer 101 at the end of the conductor layer 101 in the C-C′ direction. This connection position corresponds to the node of the electric field of the standing terahertz wave of the frequency fTHz in the active antenna AA1.
The antenna array 11 is an antenna array in which active antennas are arranged in a matrix. In this embodiment, as an example, the antenna array in which the nine active antennas AA1 to AA9 are arranged in a 3×3 matrix has been described. Each active antenna is designed to singly oscillate the terahertz wave of the frequency fTHz, and the active antennas are arranged at a pitch (interval) of 340 μm both in the A-A′ direction and the B-B′ direction. The adjacent antennas are mutually coupled by the coupling line CL including the conductor layer 111 made of Ti/Au, and are mutual injection-locked to oscillate in a state (the positive phase) in which the phases match each other at the oscillation frequency fTHz=0.5 THz. At this time, the phase control unit 13 controls the impedance variable device VZ, thereby implementing the beamforming operation of the antenna array 11.
(Manufacturing Method)
A manufacturing method (forming method) of the antenna array 11 will be described next.
(1) First, on the substrate 110 made of InP, an InGaAs/AiAs-based semiconductor multilayer film structure forming the semiconductor layer 100 including the RTD is formed by epitaxial growth. A semiconductor stacked structure of n+InGaAs/n-InGaAs/p+InGaAs that forms the varactor diode VD is continuously grown. This is formed by Molecular Beam Epitaxy (MBE), Metal Organic Vapor Phase Epitaxy (MOVPE), or the like.
(2) The semiconductor stacked structure forming the varactor diode VD at a position where the semiconductor layer 100 is arranged is removed by etching. Next, the ohmic electrode Ti/Au layer forming the semiconductor layer 100 and the varactor diode VD is deposited by sputtering.
(3) The semiconductor layer 100 is formed in a mesa structure having a circular shape with a diameter of 2 μm, and the varactor diode VD is formed in a mesa structure having a circular shape with a diameter of 4 μm. To form the mesa shape, photolithography and dry etching are used.
(4) After the conductor layer 109 is formed on the substrate 110, silicon oxide is deposited on the etched surface by a lift-off process to obtain the dielectric layer 106. A Ti/Au layer is formed as a conductor forming the wiring layer 125 on the dielectric layer 106.
(5) Silicon oxide is deposited to obtain the dielectric layer 105. A Ti/Au layer is formed as a conductor forming the wiring layer 102 and the wiring 108 on the dielectric layer 105.
(6) BCB is embedded and planarized using spin coating and dry etching to obtain the dielectric layer 104.
(7) BCB and silicon oxide of the portions forming the vias 103, 107, and 124 are removed by photolithography and dry etching to form via holes (contact holes).
(8) The vias 103, 107, and 124 are formed in the via holes by conductors containing Cu. To form the vias 103, 107, and 124, Cu is embedded in the via holes and planarized using sputtering, electroplating, and chemical mechanical polishing.
(9) An electrode Ti/Au layer is deposited by sputtering to obtain the conductor layer 101 of each antenna and the conductor layer 115 of the line VL. The conductor layers 101 and 115 are patterned by photolithography and dry etching.
(10) Silicon nitride is deposited to obtain a dielectric layer 112. An electrode Ti/Au layer is deposited by sputtering to obtain the conductor layer 111 forming the coupling line CL. The conductor layer 111 is patterned by photolithography and dry etching.
(11) Finally, the resistance layer 127 and the MIM capacitor 126 are formed and connected to the wiring layer 102 and the bias control unit 12 by wire bonding or the like, thereby completing the antenna array 11.
Note that the bias control unit 12 supplies power to the antenna apparatus 10. Normally, if a bias voltage is applied to supply a bias current in the negative differential resistance region, the antenna apparatus 10 operates as an oscillator.
Subsequently, the arrangement of an antenna apparatus 20 according to the second embodiment will be described with reference to
In the example of the 3×3 array shown in
A practical example of the arrangement of an antenna array 21 in the antenna apparatus 20 shown in
As shown in
An antenna apparatus 40 shown in
A practical example of the arrangement of an antenna array 41 of the antenna apparatus 40 according to the third embodiment shown in
The active antenna array 41 shown in
In this embodiment, as the impedance variable device VZ, a MOSFET advantageous in circuit integration and a reduction in cost is used. In this embodiment, as shown in
In this embodiment, the semiconductor layer 100 will be sometimes referred to as the “compound semiconductor layer 100” hereinafter.
As shown in
One active antenna AA is formed from a conductor layer 101 of the antenna, the semiconductor layer 100, the conductor layer 109 (reflector), dielectric layers 104 and 105, and a via 103 that connects the conductor layer 101 and the semiconductor layer 100. To apply a control signal to the semiconductor layer 100, a bias wiring layer 102, a via 107, a MIM capacitor 126, and a resistance layer 127, which are individually provided for each active antenna, are connected to the active antenna AA, as shown in
The bonding surface B.S. is provided on the lower surface of the first substrate 151 on which the antenna array and the compound semiconductor are integrated, and the first substrate 151 is bonded, via the bonding surface B.S., to the second substrate 152 including the integrated circuit. At this time, “bonded” is defined as sharing the same bonding surface B.S. by the first substrate 151 and the second substrate 152. The bonding second substrate 152 is formed by including the second semiconductor substrate as a base material and an integrated circuit region where a driving circuit is formed. The first substrates 151 and the second substrate 152 are bonded by metal bonding such as Cu—Cu bonding, insulator bonding such as SiOx—SiOx bonding, hybrid bonding as a combination of these, or the like. In addition, adhesive bonding using an adhesive such as BCB, or another bonding may be used. An arbitrary combination of a plurality of bonding processes such as a combination of metal bonding and adhesive bonding, a combination of insulator bonding and adhesive bonding, a combination of metal bonding, insulator bonding, and adhesive bonding, or a combination of metal bonding and another bonding can be applied. As a bonding process, low-temperature bonding using plasma activation or conventional thermocompression bonding is used. A method of bonding semiconductor wafers of the same size, a method of bonding semiconductor wafers of different sizes, a method (tiling) of separately bonding a plurality of semiconductor chips to a wafer, or the like is used. The first substrate 151 and the second substrate 152 can be different types of substrates made of different materials. In this case, the different types of substrates are bonded.
In the antenna array 41, the mesa structure of the compound semiconductor layer 100 is embedded in the dielectric layer 105 to cover the periphery. The surface of the dielectric layer 105 on the side of the bonding surface B.S. is planarized, and the conductor layer 109 as a reflector is provided on the planarized surface. The dielectric layer 105 plays the role as a dielectric material forming the antenna and the role of a planarization film in a manufacturing process of transferring the mesa structure of the compound semiconductor layer 100 to the different type of substrate. As the dielectric layer 105, for example, an inorganic insulating material such as silicon oxide (SiOx), silicon nitride (SiNx), silicon oxynitride (SiON), carbon-containing silicon oxide (SiOC), or silicon carbide (SiC) is used.
On the side of the first substrate 151 opposite to the second substrate 152, the conductor layer 109, the dielectric layer 105, the dielectric layer 104, and a dielectric layer 112 are stacked in this order. In the dielectric layers 105 and 104, the via 103, the via 107, and a via 124, and the conductor layer 101, the conductor layer 102, and a conductor layer 111 respectively connected to the vias are formed. On the planarized surface of the dielectric layer 105 of the first substrate 151 on the side of the second substrate 152, the conductor layer 109 and an insulating layer 131 are stacked in this order, and a through via 137 and a bonding electrode layer 138 are formed in the insulating layer 131. The insulating layer 131 and the electrode layer 138 are planarized at the bonding surface B.S., and undergoes a bonding process in a state in which the flat bonding surface B.S. is exposed. In the second substrate 152, a second semiconductor substrate 134 as a base material, an insulating layer 133, a conductor layer 140, and an insulating layer 132 are stacked in this order, and a via 141 and a bonding electrode layer 139 are formed in the insulating layer 132. The insulating layer 132 and the electrode layer 139 are planarized at the bonding surface B.S., and undergoes a bonding process in a state in which the flat bonding surface B.S. is exposed. The insulating layers 131 to 134 can be formed using an inorganic insulating material such as silicon oxide (SiOx), silicon nitride (SiNx), silicon oxynitride (SiON), carbon-containing silicon oxide (SiOC), or silicon carbide (SiC).
Similarly, the conductor layer 109 as a reflector in the antenna of the first substrate 151 is electrically connected to a via 137g provided in the insulating layer 131, and a bonding electrode layer 138g in this order to reach the bonding surface B.S. The conductor layer 140 as GND of the second substrate 152 is connected to a via 141g formed in the insulating layer 132 and a bonding electrode layer 139g in this order to reach the bonding surface B.S. The electrode layer 138g of the first substrate 151 and the electrode layer 139g of the second substrate 152 are electrically connected at the bonding surface B.S., thereby sharing the GND potential of both the substrates. As an example of enhancing the bonding strength, dummy electrode layers 138d and 139d not connected to signal lines may be provided on the bonding surface B.S. By widely distributing the dummy electrode layers 138d and 139d in a region where no wiring electrode is necessary, the bonding strength can be enhanced, thereby improving the yield and reliability. Furthermore, by widely distributing and arranging the GND electrode layers 138g and 139g and the dummy electrode layers 138d and 139d over the entire bonding surface B.S., it is possible to reduce the influence of electromagnetic wave noise on the terahertz antennas of the first substrate 151, which is caused by the integrated circuit of the second substrate 152.
The transistor TRa for phase control adjusts the impedance of the coupling line CL by a variable resistance or a switch operation by connecting the source-drain path of the MOSFET to the intermediate point of the coupling line CL. The transistor TRa for phase control can be used as a variable capacitor by connecting the gate-source path. The MOSFET of the transistor TRa for bias control also serves as a bias control unit, and operates as a switching regulator to supply a bias signal to the compound semiconductor layer 100. As another arrangement, an arrangement in which a voltage is supplied from the outside of the second substrate 152 by additionally providing a terminal for applying a bias signal on the second substrate 152 and causing the transistor TRa to operate as an analog switch may be adopted.
In the active antenna array of the terahertz wave, to individually control each antenna, a plurality of wirings such as a bias line for supplying power to the compound semiconductor, a synchronization line for controlling synchronization between the antennas, and a control line for injecting a baseband signal into the antenna are necessary. On the other hand, to improve the gain of the antenna, it is necessary to increase the number of antennas but wiring inductance caused by the layout increases along with an increase in number of antennas, thereby interfering with implementation of a high frequency. To the contrary, in this embodiment, the antenna substrate (first substrate 151) of the compound semiconductor including the antenna array and the Si integrated circuit substrate 152 are stacked by a semiconductor bonding technique. This eliminates the need to take an implementation form of integrating or externally connecting a peripheral circuit necessary to control the active antenna array onto the compound semiconductor substrate. This can suppress an increase in inductance caused by wiring routing, and typically suppress inductance to 1 nH or less, thereby suppressing a signal loss or signal delay of the baseband signal subjected to modulation control at a high frequency of 1 GHz or more.
Since, on the periphery of the antenna, there is no circuit that is not related to transmission/reception of the terahertz wave or the number of such circuits can be made sufficiently small, noise by unnecessary reflection is reduced, thereby making it possible to exhibit the characteristic of the antenna at the maximum. If the bias signal of the compound semiconductor and the like are controlled for each antenna, each bias wiring needs to be individually arranged. To the contrary, in this embodiment, the first substrate 151 including the antenna array can directly be connected to the integrated circuit of the second substrate 152 via the through vias 137b, 137c, 137d, and 137g. If the antenna array is used, a wiring can be arranged on the rear side (that is, the rear side of the conductor layer 109 as a reflector) of the antenna substrate (first substrate 151) of the compound semiconductor including the antenna array. Therefore, it is possible to increase the number of active antennas included in the antenna array without receiving the influence of the layout. Furthermore, the second substrate 152 including the integrated circuit can form a complex circuit such as a detection circuit or a signal processing circuit using the conventional CMOS integrated circuit technique. Therefore, by using the arrangement described in this embodiment, it is possible to sophisticate the antenna apparatus and reduce the cost, and thus readily use an electromagnetic wave in the terahertz band.
This embodiment will describe a case in which the antenna apparatus of one of the above-described embodiments is applied to a terahertz camera system (image capturing system). The following description will be provided with reference to
The terahertz wave emitted from the transmission unit 1101 is reflected by an object 1105, and detected by the reception unit 1102. The camera system including the transmission unit 1101 and the reception unit 1102 can also be called an active camera system. Note that in a passive camera system without including the transmission unit 1101, the antenna apparatus of each of the above-described embodiments can be used as the reception unit 1102.
By using the antenna apparatus of each of the above-described embodiments that can perform beamforming, it is possible to improve the detection sensitivity of the camera system, thereby obtaining a high quality image.
This embodiment will describe a case in which the antenna apparatus of one of the above-described embodiments is applied to a terahertz communication system (communication apparatus). The following description will be provided with reference to
The embodiments of the present invention have been described above. However, the present invention is not limited to these embodiments and various modifications and changes can be made within the spirit and scope of the present invention.
For example, in the above-described embodiments, an example in a case in which the antennas AN included in two active antennas, among the plurality of active antennas, arranged at adjacent positions in the array arrangement are coupled has been explained but the present invention is not limited to this. As long as a wiring is possible, two antennas AN included in two active antennas that are not adjacent to each other may be coupled. In the above example, an example in which the impedance variable device is coupled to a position that is not the end portion of the coupling line that connects the antennas and an example in which the impedance variable device is coupled not to the coupling line but to the antenna have been explained, but a combination of these may be possible. That is, the impedance variable device may be coupled to each of the antenna and the intermediate point of the coupling line that couples the antennas.
Furthermore, each of the above-described embodiments has explained the method of forming the antenna apparatus using a stacked structure but the present invention is not limited to this. That is, the above discussion can be applied to an antenna apparatus that uses no stacked structure. In this case, for example, the above-described semiconductor layer 100 can be replaced by a semiconductor structure or an arbitrary oscillation apparatus. By designing another structure in accordance with, for example, one of the circuit diagrams shown in
Each of the above-described embodiments assumes that carriers are electrons. However, the present invention is not limited to this and holes may be used. Furthermore, the materials of the substrate and the dielectric are selected in accordance with an application purpose, and a semiconductor layer of silicon, gallium arsenide, indium arsenide, gallium phosphide, or the like, glass, ceramic, and a resin such as polytetrafluoroethylene or polyethylene terephthalate can be used.
In each of the above-described embodiments, a square patch antenna is used as a terahertz wave resonator but the shape of the resonator is not limited to this. For example, a resonator having a structure using a patch conductor having a polygonal shape such as a rectangular shape or triangular shape, a circular shape, an elliptical shape, or the like may be used.
The number of negative differential resistance elements integrated in an element is not limited to one and a resonator including a plurality of negative differential resistance elements may be used. The number of lines is not limited to one, and an arrangement including a plurality of lines may be used. By using the antenna apparatus described in each of the above embodiments, it is possible to oscillate and detect a terahertz wave.
In each of the above-described embodiments, a double-barrier RTD made of InGaAs/AlAs growing on the InP substrate has been described as an RTD. However, the present invention is not limited to the structure and material system, and even another combination of a structure and a material can provide an element of the present invention. For example, an RTD having a triple-barrier quantum well structure or an RTD having a multi-barrier quantum well structure of four or more barriers may be used.
As the material of the RTD, each of the following combinations may be used. GaAs/AlGaAs, GaAs/AlAs, and InGaAs/GaAs/AlAs formed on a GaAs substrate InGaAs/InAlAs, InGaAs/AlAs, and InGaAs/AlGaAsSb formed on an InP substrate InAs/AlAsSb and InAs/AlSb formed on an InAs substrate SiGe/SiGe formed on an Si substrate
The above-described structure and material can appropriately be selected in accordance with a desired frequency and the like.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Application No. 2022-067821, filed Apr. 15, 2022, which is hereby incorporated by reference herein in its entirety.
Number | Date | Country | Kind |
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2022-067821 | Apr 2022 | JP | national |