The present application is based on and claims the benefit of priority of Japanese Patent Application No. 2007-62462 filed on Mar. 12, 2007, the disclosure of which is incorporated herein by reference.
The present disclosure generally relates to an antenna apparatus for use in a vehicle or the like.
The antenna apparatus for use in a communication apparatus such as a remote keyless entry system for vehicular/home use that uses relatively short wavelength of UHF, VHF band has a large portion of its body volume occupied by an antenna element. Therefore, volume reduction of the antenna element is important in terms of volume reduction of the antenna apparatus.
Japanese patent document JP-A-2003-152427 discloses a volume reduction structure of the antenna apparatus. The disclosed structure has a linear inside conductor and an outer coil conductor that is densely wound at a distance from the inside conductor for providing specific resonance frequency. In this manner, the antenna device is aimed at achieving high gain with reduced body volume.
The structure disclosed in the above-identified document has the liner inside conductor, and that sets a limit for volume reduction. For example, to reduce the antenna size in a direction that is perpendicular to the extending direction of the inside conductor, at least one of the inside conductor and the outside coil conductor has to have an extended length. In this case, the linearity of the inside conductor contributes to the increase of the body volume by large amount.
On the other hand, Japanese patent document JP-A-2007-43653 (US2006/0290590) filed by the inventor of the present invention discloses a structure that has an inside conductor element in a spiral shape extending along an axis of the outside conductor element at an inside of the outside element, in which one of the elements serves as a signal line and the other serves as a GND line. In this manner, the inside element in a spiral shape achieves a narrow band for an improved gain, thereby enabling the body volume reduction for the same gain. Further, Japanese patent document JP-A-2007-221374 (US2007/0200786) discloses an antenna holder structure for holding the antenna apparatus on a substrate. In view of the above disclosure, further volume reduction is sought about for implementation efficiency.
In view of the above and other problems, the present disclosure provides an antenna apparatus that achieves a body volume reduction without compromising its performance.
The antenna apparatus of the present invention includes: a substrate having a GND pattern land and a power supply pattern land disposed on a same surface; an antenna element including an external element that has a helically extending portion extending away from a land formation surface of the substrate and an internal element that has another helically extending portion extending along an axis of the external element at an inside of the external element in a detached manner from the external element; a retainer in contact with the external element and the internal element on the land formation surface for retaining the external element and the internal element in a predetermined positional relationship with each other. One of the two elements included in the antenna element serves as a signal line and an other of the two elements included in the antenna element serves as a GND line, and the retainer is made of a dielectric material. Further, each of the external element and the internal element has a surface mount portion that is, as a connecting end to the helically extending portion, substantially parallel with the land formation surface of the substrate on one end that is used for fixation on the substrate, and the surface mount portion of each of the two elements is connected to respectively different lands.
The antenna apparatus of the present invention holds the two elements in predetermined positional relationships, thereby maintains the performance of the antenna apparatus.
Further, dielectric used for forming the retainer achieves a wavelength shortening effect for the high frequency current, thereby enabling a volume reduction in terms of high of the antenna element from a land formation surface of the substrate.
Furthermore, each of the elements has a connection portion that accommodates surface mounting by reflow for integrated implementation of the two elements in one action, thereby enabling further implementation efficiency. That is, the two elements are held by the retainer as a single piece for implementation.
Other objects, features and advantages of the present invention will become more apparent from the following detailed description made with reference to the accompanying drawings, in which:
In the following, embodiments of the present invention are explained based on the drawings
The antenna device in the present embodiment is formed as a receiver of a keyless remote system of a vehicle. An antenna device 100 has, as a main portion, a board 110 and two elements, that is, an outside element 120 and an inside element 130, with an antenna 140 implemented to the board 110 and a retainer member 150 that holds the outside element 120 and the inside element 130 in predetermined positions as shown in
As shown in
In addition, in the present embodiment, the RF circuit is disposed on a board that is different from the board 110. However, the RF circuit may be disposed integrally on the board 110 in addition, the land 111a may be connected to the GND pattern 111 through a connection wiring and a connection via. In that case, elements such as condensers or the like may be arranged in a part of the connection wiring.
The antenna 140 has, as shown in
A conductor wire in a plane spiral form forms, with an inside diameter D1, a pitch P1 between spirals, the outside element 120 as shown in
By forming the inside element 130 in the spiral shape, the direction of the electric current in the inside element 130 and the direction (a vector) of the second electric current (an image electric current) in the inside element 130 that is generated by the electric current in the outside element 120 becomes approximately same, thereby enabling an effective composition of these electric currents. In addition, an unnecessary electric current except for the electric current about the electric wave being used is prevented from flowing because the electric current forms a spiral shape. Therefore, a band is defined in a narrow range, and results in an improved antenna gain. In other words, the volume of the antenna 140, or the volume of the antenna device 100 that includes the antenna 140 disposed on the board 110, can be reduced in comparison to the antenna having a linear inside element if the same amount of the antenna gain is expected
In addition, each of the elements 120, 130 has surface mount portions 122, 132 respectively as an end connected to the whorl portions 121, 131 on a side of the corresponding land 111a, 112a of the board 110. Further, each of the surface mount portions 122, 132 is connected to respectively different lands 111a, 112a. As the board 110 can have a collective implementation of the two elements 120, 130 by reflow when a surface mount structure is adopted in the above-described manner the implementation of the two elements 120, 130 on the board 110 is more efficient. In the present embodiment, each of the elements 120, 130 is collectively implemented on the board 110 by reflow.
The surface mount portions 122, 132 may at least have a part that is substantially parallel to the land forming face of the board 110. In the present embodiment, one end of each of the elements 120, 130 is bent to be substantially parallel to the land forming face of the board 110 to form the surface mount portions 122, 132. More specifically, the surface mount portions 122, 132 are respectively made from two parts, that is, a first part that is substantially parallel to the land forming face of the board 110 and a second part that is bent at a tip of the first portion along an end face of a base part 152 of the retainer member 150 that is mentioned later. Further, the outside element 120 (the surface mount portion 122) is electrically connected by a solder 160 to the land 111a of the GND pattern 111 as an electric potential standard formed on the board 110, and the inside element 130 (the surface mount portion 132) is electrically connected to, by the solder 160, the land 112a of the feeding pattern 112. In other words, the outside element 120 is considered as the GND line, and the inside element 130 is considered as the signal line.
Positional relationships of the two elements 120, 130 are important for performance (a resonance characteristic) of the antenna 140 having a so-called dipole structure where the inside element 130 is disposed at a predetermined interval in an inside of the outside element 120 extending in a spiral shape as stated above. For example, a resonance frequency changes and affects radiation characteristics when the capacity of a condenser formed by facing portions of the two elements 120, 130 changes due to the change of the distance of the facing portions of the two elements 120, 130. In addition, when a degree of leaning of the elements 120, 130 in the vertical direction of the board 110 changes (in other words, when the heights L1, L2 of the elements 120, 130 from the board surface change), the distance (a height direction) of the facing portions of the elements 120, 130 changes to affect the radiation characteristics, because the component of the vertical direction against the board 110 contributes to the radiation characteristics Therefore, the retainer member 150 is configured, in contact with each of the elements 120, 130, to hold the two elements 120, 130 in the predetermined position relationships for maintaining the performance of the antenna 140 in a desired manner.
As for the structure of the retainer member 150, it, the structure, is not limited in particular to a specific shape as long as the retainer member 150 is in contact with the elements 120, 130 in order to hold the two elements 120,130. In the present embodiment, the elements 120, 130 and the retainer member 150 are molded in one body so that the retainer member 150 maintains the two elements 120, 130 in the predetermined positional relationships The integrally formed shape can simplify the structure of the antenna as described above. In addition, due to the close contact between the elements 120, 130 and the retainer member 150 by the integral molding, the above structure can improve a wavelength shortening effect that is to be mentioned later.
The retainer member 150 may be formed by using an electric insulation material made of the dielectric that bears the heat for implementing the antenna 140 on the board 110. The wavelength shortening effect of high-frequency current flowing to the elements 120, 130 that are in contact with the retainer member 150 is produced when the retainer member 150 made of the dielectric is used, and the resonance frequency of the antenna 140 is shifted to a lower frequency range. In other words, for the same resonance frequency, in comparison to the structure that does not have the arrangement of the dielectric, the antenna device 100 can have a shortened electric length (the length of the elements 120, 130) and can have the reduced height of the antenna 140 from the land forming face of the board 110 (i.e., the reduction of the volume of the antenna device 100). The above advantage can also be explained as the characteristic of the condenser consisting of the two elements 120, 130 that has the increased capacity as the dielectric constant of the dielectric increases, thereby making the resonance frequency of the antenna 140 (i.e., the LC series resonant circuit) lower. The antenna device 100 can have the smaller volume when the dielectric constant of the dielectric that forms the retainer member 150 is greater because of the increased influence of the wavelength shortening effect stated above. In the present embodiment, the dielectric having the dielectric constant value of 20 that is made of a mixture of resin and ceramics for heat resistance required for the reflow implementation is used to form the retainer member 150.
More practically, the retainer member 150 has a whorl part 151 corresponding to at least a part of the whorl portions 121, 131 of the two elements 120, 130 and a base part 152 corresponding to the surface mount portions 122, 132 as shown in
In addition, in the present embodiment, the whorl part 151 is arranged to fill an entire space of the inside of the whorl portion 131 in the element 130, and has an inside whorl portion 151b that is in a substantially columnar shape in contact with the inside element 130. In other words, the whorl part 151 is in a columnar shape. Further, in a direction that is perpendicular to the land forming face of the board 110, the whorl part 151 is disposed between adjacent spirals of the outside element 120 and between adjacent spirals of the inside element 130. The retainer member 150 arranged at an inside of the whorl portion 131 of the inside element 130 and between the adjacent spirals of the elements 120, 130 in this manner contributes to the wavelength shortening effect. Therefore, the structure of the antenna 140 shifts a resonance frequency of the antenna 140 to a lower range and makes a volume of the antenna device 100 smaller.
In addition, the base part 152 of the retainer member 150 is layered on the GND pattern 111 in the present embodiment, and the surface mount portions 122, 132 are layered on the base part 152. In other words, the surface mount portions 122, 132 form a strip line structure As an example of the strip line structure, the base part 152 is constructed in a form of a plane rectangle that is bigger than the plane rectangle-shaped GND pattern 111 in the present embodiment, and the base part is layered on the GND pattern 111. In a layered state, if seen from above of the land forming face of the board 110, the GND pattern 111 is covered by the base part 152, and only the land 111a is exposed. In addition, on one surface of the base part 152 that is opposite to a surface that contacts with the GND patter 111, the surface mount portions 122, 132 of the elements 120, 130 are integrally held with their surfaces exposed. When the surface mount portions 122, 132 are held in the strip line structure using the retainer member 150 in this manner, the impedance of the antenna 140 can be stabilized, thereby preventing a variation of the performance of the antenna 140. Further, because the retainer member 150 (the base part 152) layered on the GND pattern 111 contributes to a wavelength shortening effect, the resonance frequency of the antenna 140 is shifted to a lower range, thereby contributing to a further volume reduction of the antenna device 100. Furthermore, because the surface mount portions 122, 132 are held on the surface of the base part 152 in the present embodiment, the elements 120, 130 are held firmly by the retainer member 150. Furthermore, the land 111a, 112a can be accurately positioned.
The antenna device 100 having a structure described above can be manufactured in a procedure shown below. First, a conductor wire is processed to form each of two elements 120, 130. Then, the elements 120, 130 are arranged in a mold as inserted parts, and materials of the retainer member 150 are injected into the said mold. The antenna 140 (the elements 120, 130) and the retainer member 150 are unified in this manner. Then, the board 110 is prepared separately from the above process, and the solder 160 is applied by a screen-printing or by using a dispenser on the lands 111a, 112a. Then, the base part 152 of the retainer member 150 is positioned on the GND pattern 111 of the board 110 that is prepared separately so that the surface mount portions 122, 132 are positioned on corresponding lands 111a, 112a. Then, in the positioning state described above, the surface mount portions 122, 132 and corresponding lands 111a, 112a are joined by the solder 160, and the antenna device 100 is formed as described above.
Because the predetermined positional relationships of the two elements 120, 130 in the present embodiment can be achieved by the retainer member 150 in the antenna device 100 in the above-described manner, both of the two elements 120, 130 are disposed on the land forming face side of the board 110, and the performance of the antenna 140 can be maintained when both elements 120, 130 are structured to extend away from the land forming face in the spiral shape.
In addition, the resonance frequency of the antenna can be shifted to a lower range by the wavelength shortening effect of the dielectric that constitutes the retainer member 150. In other words, if the antenna 140 has the same resonance frequency, the electric length of the antenna 140 can be shortened in comparison to the structure that does not have the dielectric arranged therein, thereby contributing the volume reduction of the antenna device 100. Because the dielectric having the higher dielectric constant in comparison to the insulation material for forming the board 110 is used to constitute the retainer member 150 in the present embodiment in particular, the volume of the antenna device 100 can be further reduced.
In addition, the inventor of the present invention has confirmed an advantageous effect of the volume reduction by the wavelength shortening in the antenna device 100 that is structured in the above-described manner The result of the effect is shown in
Further, as connecting ends to be connected to corresponding lands 111a, 112a, each of the elements 120, 130 have substantially parallel portions in the surface mount portions 122, 132 including a part that is substantially parallel to the land forming face of the board 110. Therefore, efficiency of the implementation of the antenna 140 on the board 110 can be improved because implementation of the two elements 120, 130 can collectively be performed by reflow. Furthermore, the surface mount portions 122,132 can be easily positioned on the corresponding lands 111a, 112a for the efficiency of implementation because the antenna 140 (the elements 120, 130) is implemented on the board 110 in a state that the retainer member 150 holds the two elements 120, 130 in the present embodiment.
The second embodiment of the present invention is explained based on
The antenna device 100 in the first embodiment and the antenna device 100 in the second embodiment have common parts, and the description in the following focuses on the difference of the second embodiment from the first one. In addition, like parts have like numbers in the second embodiment.
In the first embodiment, the retainer member 150 has the whorl part 151 and the base part 152, and the surface mount portions 122, 132 are layered on the GND pattern 111 with the base part 152 interposed therebetween, and the surface mount portions 122, 132 has the strip line structure as an example. In contrast, as advantageous characteristics, the retainer member 150 has only the whorl part 151 as shown in
The third embodiment of the present invention is explained based on
The antenna device 100 in the first embodiment and the antenna device 100 in the third embodiment have common parts, and the description in the following focuses on the difference of the third embodiment from the first one. In addition, like parts have like numbers in the third embodiment.
In the first embodiment, the retainer member 150 has the whorl part 151 and the base part 152. In contrast, the retainer member 150 is characterized by a point that the retainer member 150 only has the base part 152 as shown in
The fourth embodiment of the present invention is explained based on
The antenna device 100 in the first embodiment and the antenna device 100 in the fourth embodiment have common parts, and the description in the following focuses on the difference of the fourth embodiment from the first one. In addition, like parts have like numbers in the fourth embodiment.
In the first embodiment, the retainer member 150 has the inter-whorl part 151a between the spiral and the inside whorl portion 151b in the whorl part 151. In contrast, the whorl part 151 in the present embodiment, as shown in
In addition, in the present embodiment, as the whorl portion 151, the inter-whorl part 151a, the inside whorl portion 151b and the outside whorl portion 151c are provided. However, the whorl portion 151 may only have at least one of the inter-whorl part 151a the inside whorl portion 151b and the outside whorl portion 151c. For example, the whorl portion 151 may have the inter-whorl part 151a and the outside whorl portion 151c, or may have the inside whorl portion 151b and the outside whorl portion 151c. Besides, the whorl portion 151 may have only one of the inter-whorl part 151a the inside whorl portion 151b and the outside whorl portion 151c.
Although the present invention has been fully described in connection with the preferred embodiment thereof with reference to the accompanying drawings, it is to be noted that various changes and modifications will become apparent to those skilled in the art.
For example, the antenna device 100 is applied to a vehicular keyless receiver in the present embodiment. However, the antenna device 100 shown in the present embodiment may also be applied to different devices besides the above example. That is, the antenna device may be applied to a device such as smart entry systems or the like. In addition, the antenna device may also be applied to a transmitter besides the receiver.
Further, the whorl part 151 is formed to be slightly higher than the whorl portions 121, 131 from the bottom end, that is, from the connection end with the surface mount portions 122, 132 in the present embodiment. However, the whorl part 151 may at least partially contact with a portion of the whorl portions 121, 131 of the elements 120, 130 in a direction that is substantially perpendicular to the land forming face of the board 110 for holding the elements 120, 130 in the predetermined positional relationships to achieve the wavelength shortening effect.
In the first to fourth embodiments, the retainer member 150 having the base part 152 is formed to have the tip portion on the substantially parallel portion of the surface mount portions 122, 132 that is substantially parallel to the land forming face of the board 110, and the tip portion is bent along the land forming face of the board 110. However, the surface mount portions 122, 132 may be formed in a different manner. That is, the surface mount portion may only have the substantially parallel portion that is substantially parallel to the land forming face of the board 110. In other words, the surface mount portion may take any form as long as it can be surface-mounted, preferably by reflow soldering.
In the present embodiment, the retainer member 150 is shown as a member that is integrally formed with the elements 120, 130. However, the elements 120, 130 may be fixed on the retainer member 150 to have the predetermined positional relationship. For example, as shown in a perspective view of
In the present embodiment, the whorl portions 121, 131 of the elements 120, 130 and the surface mount portions 122, 132 are respectively formed by one conductive wire However, the whorl portions 121, 131 and the surface mount portions 122, 132 may be formed by using separate members to be connected to serve as the elements 120, 130.
In the present embodiment, the retainer member 150 is formed as a single member formed by injection molding. However, the retainer member 150 may be formed by plural members. For example, the whorl portion 151 and the base part 152 may be formed as separate members, and may serve as the retainer member 150 in a combined structure. Further, the whorl portion 151 may be formed by separate members of the inter-whorl part 151a and the inside whorl portion 151b.
Such changes and modifications are to be understood as being within the scope of the present invention as defined by the appended claims.
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