The present invention relates to an antenna device.
Patent Literature 1 discloses that a metal shield case that does not adversely affect antenna characteristics due to noise coming from the outside or noise generated from a circuit board is used as an antenna device. In the metal shield case, elastic locking pieces are provided in a protruding manner at a plurality of positions of an outer peripheral portion, and after these elastic locking pieces are snap-fitted into corresponding notches of the circuit board, the elastic locking pieces are soldered to a ground pattern on an upper surface side of the circuit board.
Patent Literature 1: JP4323440B
However, for example, in a fixing method by performing soldering in this way, heat of a soldering iron may escape due to heat conduction by the metal shield case, and a solder failure may occur or a variation may occur in the amount of solder. When contact between the shield case and the circuit board is insufficient due to such a solder failure or variation in the amount of solder, conduction is lowered. As a result, function of the shield case is not sufficiently achieved, and an adverse effect on the antenna characteristics due to noise may not be sufficiently suppressed.
An object of the present invention is to suppress an adverse effect on antenna characteristics and the like due to noise. Other objects of the present invention will become apparent from the description of the present specification.
An antenna device according to an aspect of the present invention includes: an antenna element, a circuit board including a circuit portion; a base covering at least a part of the circuit portion and provided with a recessed portion functioning as a shield case, and a contact means for bringing the recessed portion and the circuit board into contact with each other.
According to the aspect of the present invention, by bringing the recessed portion functioning as the shield case and the circuit board into contact with each other by the contact portion, conduction is not lowered, function of the shield case can be sufficiently exhibited, and an adverse effect on antenna characteristics due to noise can be suppressed.
(a) of
Hereinafter, embodiments of the present invention will be described in detail with reference to the accompanying drawings. The embodiments described below are not all embodiments according to the present disclosure and are merely illustrative.
An antenna device according to a first embodiment of the present invention will be described with reference to
The antenna device according to the first embodiment of the present invention is mounted on a dashboard or an instrument panel in a vehicle, for example, and relates to a form used for a global navigation satellite system (GNSS) or the like. The application of the present invention is not limited to this form. For example, it is apparent from the following description that use of an antenna is not limited to the GNSS.
The antenna unit 101 includes a case 2, a circuit board 3, a base 4 having a recessed portion 8 that functions as a shield case to be described later, and a patch antenna 5.
The case 2 is a resin synthetic product made of a radio wave transmissive synthetic resin or the like.
The circuit board 3 has a substantially plane shape, and a conductor pattern (not shown) and a semiconductor component (not shown) are mounted on a lower surface thereof. The conductor pattern and the semiconductor component correspond to a circuit portion of the present invention (hereinafter, the conductor pattern or the semiconductor component will be simply referred to as the circuit portion). The conductor pattern may be mounted on an upper surface of the circuit board 3. The patch antenna 5 is provided as an antenna element on the upper surface of the circuit board 3. The circuit board 3 performs processes such as phase shift and synthesis on a signal received by the patch antenna 5 through the conductor pattern or the semiconductor component, and transmits the signal to an external device such as a navigation device via a coaxial cable (not shown).
The base 4 is a metal component having the recessed portion 8 that functions as the shield case. The patch antenna 5 is, for example, an antenna of a satellite positioning system capable of receiving a signal in a frequency band of the GNSS, and is attached to the circuit board 3 by a double-sided sticker 6.
The recessed portion 8 provided in the base 4 is formed by forming protruding portions by performing drawing processing or the like on a metallic sheet metal. For example, a height of the protruding portions from a bottom surface of the base 4 is set to a height at which the protruding portions are not in contact with the semiconductor component of the circuit board 3. Further, the recessed portion 8 having a recessed shape is formed by forming the protruding portions in a way of surrounding a region where the circuit portion of the circuit board 3 is present. That is, the recessed portion 8 is formed integrally with the base 4. Further, the metal recessed portion 8 having the recessed shape functions as the shield case that covers the circuit portion of the circuit board 3 and is electrically connected to the base 4 by the circuit board 3 being in contact with an entire upper portion 81 of walls of the protruding portions. In this configuration, the recessed portion 8 functioning as the shield case is integrally formed with the base 4, but the recessed portion 8 may be formed separately from the base 4.
The circuit board 3 is fixed to the base 4 by screwing eight screws 7A shown in
Hereinafter, each example in the first embodiment having a configuration in which the recessed portion 8 functioning as the shield case provided in the base 4 and the circuit board 3 are brought into contact with each other will be described.
A first example of a configuration in which the recessed portion 8 functioning as the shield case formed integrally with the base 4 and the circuit board 3 are brought into contact with each other will be described with reference to
(a) of
As shown in (a) of
Specifically, the upper portion 81 of the wall of the protruding portion forming each side of the quadrangle of the recessed portion & is formed as a plane. In particular, this plane is parallel to the bottom surface of the base 4. Further, screw holes 82 are provided in vertex portions of the quadrangle in the upper portion 81 of the walls of the protruding portions in the recessed portion 8. Then, the base 4 having the recessed portion 8 is fixed to the circuit board 3 by screws 7. For example, each of the screw holes 82 may be provided in a substantially central portion of the plane of the upper portion 81 of the wall of each protruding portion instead of the vertex portion, and the screw 7 may be fixed by being screwed into the screw hole 82.
As shown in (b) of
Accordingly, the upper portion 81 of the walls of the protruding portions in the recessed portion 8 and the circuit board 3 can be brought into contact with each other in a good contact state without a gap therebetween. That is, it is possible to improve the contact state in a contact area, as a required contact area, in which sufficient conductivity capable of suppressing noise is secured. Incidentally, only by forming the protruding portions, warpage and variation occur in the protruding portions due to processing or aged deterioration. Further, since the gap is formed between the upper portion 81 of the walls of the protruding portions in the recessed portion 8 and the lower surface of the circuit board 3, conduction is lowered, and a shielding function of the recessed portion 8 may be deteriorated. On the other hand, in the first example, the upper portion 81 of the wall of the protruding portion constituting each side of the quadrangle in the plan view is a plane, and the screw holes 82 are provided in the plane to strengthen the contact state between the upper portion 81 and the circuit board 3. Therefore, it is possible to suppress the occurrence of warpage and variation due to processing or aged deterioration, and to maintain a state in which a required contact area is secured, such as a state in which no gap is present between the recessed portion 8 and the circuit board 3.
Further, since the screws 7 are used to fasten the base 4 and the circuit board 3, assembly is easy, and product variations and assembly errors can be suppressed. Further, since the recessed portion 8 functioning as the shield case and the base 4 are integrally formed, the number of components can be reduced, and a cost can be reduced. In the present embodiment, the recessed portion 8 is the quadrangle in the plan view, but is not limited thereto, and may be, for example, a circular shape, an elliptical shape, or the like in the plan view.
By covering the circuit portion that generates noise, the recessed portion 8 can suppress an adverse effect on the circuit portion due to noise coming from outside and an adverse effect on the antenna characteristics and the like due to the noise generated from the circuit portion.
A second example of a configuration in which the recessed portion 8 functioning as the shield case formed integrally with the base 4 and the circuit board 3 are brought into contact with each other will be described with reference to
The second example relates to a mode in which leaf springs 9 in contact with the circuit board 3 are provided on the upper portion 81 of the walls of the protruding portions in the recessed portion 8 of the first example. Hereinafter, differences from the above-described first example will be mainly described.
(a) of
As shown in (a) and (b) of
As shown in (c) of
When the circuit board 3 is fixed to the base 4, the top portion of the bent portion 93 of the leaf spring 9 is in close contact with a part of the lower surface of the circuit board 3. When the circuit board 3 is screwed to the base 4 using the screws 7, the circuit board 3 presses the leaf springs 9 downward. Then, a force against the pressing force is applied to the leaf spring 9, and the top portion of the bent portion 93 and a part of the lower surface of the circuit board 3 are brought into a contact state in which the degree of adhesion is increased.
In the second example, the fixing portion 91 of the conductive leaf spring 9 is fixed to the plane of the upper portion 81 of the protruding portion, and the top portion of the bent portion 93 is brought into contact with the circuit board 3, but the fixing portion 91 of the leaf spring 9 may be fixed to the circuit board 3, and the top portion of the bent portion 93 may be brought into contact with the plane of the upper portion 81 of the wall of the protruding portion. In this case, the leaf spring 9 may fix the fixing portion 91 to the circuit board 3 with a conductive double-sided tape or may be mounted on the circuit board 3 by reflow.
With such a configuration, it is possible to increase the contact area therebetween by the reaction force of the leaf springs 9, and it is possible to obtain higher conductivity between the circuit board 3 and the recessed portion 8 and to suppress an adverse effect on the antenna characteristics and the like due to noise. As described above, by providing the leaf springs 9, it is possible to obtain a required contact area, and thus it is possible to reduce the number of screws for fixing the circuit board 3 and the base 4. That is, the number of screws can be determined within a range in which the required contact area can be obtained by using the reduced number of screws and the leaf springs 9. As a result, it is possible to reduce the cost by reducing the number of components and suppress product variations and assembly errors during assembly.
A third example of the configuration in which the recessed portion 8 functioning as the shield case formed integrally with the base 4 and the circuit board 3 are brought into contact with each other will be described with reference to
The third example relates to a form in which conductive cushions 10 in contact with the circuit board 3 are provided on the plane of the upper portion 81 of the walls of the protruding portions in the recessed portion 8 of the first example. Hereinafter, differences from the above-described first example will be mainly described.
(a) of
(b) of
As shown in (a) and (b) of
As shown in (b) of
When the circuit board 3 is fixed to the base 4, the upper surface 112 of the conductive cushion 10 is in close contact with a part of the lower surface of the circuit board 3. When the circuit board 3 is screwed to the base 4 using the screws 7, the circuit board 3 presses the conductive cushion 10) downward. Then, a force against the pressing force is exerted by the conductive cushion 10, and the upper surface 112 and a part of the lower surface of the circuit board 3 are brought into a contact state in which the degree of adhesion is increased. Accordingly, it is possible to increase the contact area therebetween by the reaction force of the conductive cushion 10, and it is possible to obtain higher conductivity between the circuit board 3 and the recessed portion 8 and suppress an adverse effect on the antenna characteristics and the like due to noise. As described above, by providing the conductive cushion 10, it is possible to obtain a required contact area, and thus it is also possible to reduce the number of screws for fixing the circuit board 3 and the base 4 to each other. That is, the number of screws can be determined within a range in which the required contact area can be obtained by using the reduced number of screws and the conductive cushions 10. As a result, it is possible to reduce the cost by reducing the number of components and suppress product variations and assembly errors during assembly.
A fourth example of a configuration in which a recessed portion 18 functioning as the shield case formed separately from the base 4 and the circuit board 3 are brought into contact with each other will be described with reference to
(a) of
As shown in (a) of
As shown in (b) of
When the recessed portion 18 configured as described above is fixed to the base 4 by welding, the bottom portion 181 has a large contact area with the base 4, and the plane portion 183 is a plane substantially parallel to the plane of the base 4, so that it is possible to obtain a sufficient contact area with the lower surface of the circuit board 3, to obtain higher conductivity between the circuit board 3 and the recessed portion 18, and to suppress an adverse effect on the antenna characteristics and the like due to noise.
The leaf spring 9 described in the second example and the conductive cushion described in the third example may be attached to the plane portion 183. Thereby, the same effects as those of the second example and the third example can be obtained.
Further, in the fourth example, the recessed portion 18 is joined to the base 4 by welding, but the present invention is not limited thereto, and for example, a recessed accommodation portion or a through hole for accommodating the recessed portion 18 may be provided in the base 4, and the circuit board 3, the recessed portion 18, and the base 4 may be fastened together by screws.
An antenna device according to a second embodiment of the present invention will be described with reference to
The antenna device according to the second embodiment of the present invention relates to a shark fin type antenna device mounted on a roof of a vehicle. The antenna device is a composite antenna device in which a plurality of antennas are mounted.
(a) of
The antenna unit 101A includes a case 102, a circuit board 11, a base 12 having recessed portions 28 functioning as a shield case to be described later, two patch antennas 50, 51, and a TEL antenna 52.
The case 102 is a shark fin shaped resin synthetic product made of a radio wave transmissive synthetic resin or the like.
The circuit board 11 has a substantially plane shape, and a conductor pattern (not shown) and a semiconductor component (not shown) are mounted on a lower surface thereof.
The conductor pattern and the semiconductor component correspond to a circuit portion of the present invention (hereinafter, the conductor pattern or the semiconductor component will be simply referred to as the circuit portion). The conductor pattern may be mounted on an upper surface of the circuit board 11. Further, the two patch antennas 50, SI and the TEL antenna 52 are provided as antenna elements on the upper surface of the circuit board 11. The circuit board 11 performs processes such as phase shift and synthesis on individual signals received by the patch antennas 50, 51 and the TEL antenna 52 through the conductor pattern or the semiconductor component, and transmits the signals to an external device such as a navigation device via a coaxial cable (not shown).
The base 12 is a metal component having the two recessed portions 28 functioning as the shield case. The patch antenna 50 is a satellite digital audio radio service (SDARS) antenna, and is a satellite digital audio radio service capable of receiving a signal in a frequency band of the SDARS. The patch antenna 51 is a GNSS antenna and is a satellite positioning system capable of receiving a signal in a frequency band of the ONSS. The patch antennas 50, 51 are attached to the circuit board 11 by a sticker or the like. The TEL antenna is attached to the circuit board 11 by, for example, caulking a terminal of a TEL antenna to perform soldering.
Each of the two recessed portions 28 provided in the base 12 is formed by a rib standing from a bottom surface of the base 12 by cutting or the like. For example, a height of the rib from the bottom surface of the base 12 is set to a height at which the rib is not in contact with the semiconductor component of the circuit board 11, and the recessed portions 28 having a concave shape are formed by forming the rib in a way of surrounding a region where the circuit portion of the circuit board 11 is present.
That is, the recessed portions 28 are formed integrally with the base 12. Further, the metal recessed portions 28 cover the circuit portion of the circuit board 11 by the circuit board 11 being in contact with an entire upper portion 81A of the rib, so that the metal recessed portions 28 function as the shield case that is electrically connected to the base 12. In this configuration, the recessed portions 28 functioning as the shield case are integrally formed with the base 12, but these two recessed portions 28 may be formed separately from the base 12, or any one of them may be formed separately.
The circuit board 11 is fixed to the base 12 by screwing seven screws 7A shown in (a) of
(Configuration in which Recessed Portions 28 and Circuit Board 11 are in Contact with Each Other)
As shown in (a) of
Specifically, an upper portion 81A of the rib forming each side of a rectangular shape of the recessed portion 28 is formed as a plane. This plane is substantially parallel to the bottom surface of the base 12. When the circuit board 11 is fixed to the base 12, the five screw holes 7B are positioned in the vicinity of an end portion of the rib, and the entire upper plane of the rib and a part of a lower surface of the circuit board 11 are in close contact with each other. Then, the circuit board 11 is screwed to the base 12 having the recessed portions 28 with the screws 7A, thereby achieving a contact state in which a degree of adhesion is increased. Incidentally, similarly to the first example in the first embodiment, screw holes may be provided in the plane of the upper portion 81A of the rib, and the screws may be screwed thereto.
Accordingly, the upper portion of the rib in the recessed portion 28 and the circuit board 11 can be brought into contact with each other in a good contact state without a gap therebetween. That is, it is possible to improve the contact state in a required contact area, that is, a contact area in which sufficient conductivity capable of suppressing an adverse effect on antenna characteristics due to noise is secured.
Further, the base 12 of the second embodiment may be made of a resin subjected to die casting or plating. For example, when the base 12 is made of die casting, the base, which is a metal cutting component in the above-described example, can be manufactured by casting and is more easily manufactured, and the cost can also be reduced. Further, in the case where the base 12 is made of a resin subjected to plating, a shape of the resin before plating can be set to a desired shape at one time by molding the resin by injection molding or the like, and manufacturing is also easy.
As shown in (b) of
The disclosure of the present specification according to the embodiments described above can be summarized as follows.
According to an aspect of the present disclosure, there is provided an antenna device including an antenna element, a circuit board including a circuit portion, a base covering at least a part of the circuit portion and provided with a recessed portion functioning as a shield case, and a contact means for bringing the recessed portion and the circuit board into contact with each other.
According to this aspect, it is possible to suppress an adverse effect on the circuit portion due to noise coming from outside and an adverse effect on antenna characteristics due to noise generated from the circuit portion.
The contact means may include a screw hole provided in the recessed portion and a screw screwed into the screw hole.
According to this aspect, by screwing the screw into the screw hole provided in the recessed portion, a contact state in which a degree of adhesion is increased can be achieved. A portion of the recessed portion in contact with the circuit board may be a plane substantially parallel to a bottom surface of the base.
According to this aspect, it is possible to suppress occurrence of warpage and variation due to processing or aged deterioration, and to maintain a state in which a required contact area is secured, such as a state in which no gap is present between the recessed portion and the circuit board.
The recessed portion may be integrally formed with the base.
According to this aspect, the number of components can be reduced, and the cost can be reduced.
The contact means may include a leaf spring provided in the recessed portion.
The contact means may include a conductive cushion provided in the recessed portion.
According to this aspect, it is possible to increase the contact area between the recessed portion and the circuit board by a reaction force of the leaf spring or a reaction force of the conductive cushion, and it is possible to obtain higher conductivity between the circuit board and the recessed portion and to suppress an adverse effect due to noise.
The base may be made of a resin subjected to die casting or plating.
According to this aspect, the manufacturing becomes easier and the cost can be reduced.
Number | Date | Country | Kind |
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2021-010611 | Jan 2021 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2022/001463 | 1/17/2022 | WO |