1. Field of the Invention
The present invention relates to an antenna device, and particularly to an antenna device that is suitable for NFC (Near Field Communication) system. The present invention also relates to a portable electronic device in which such an antenna device is used.
2. Description of Related Art
In recent years, a RFID (Radio Frequency Identification) system is incorporated in portable electronic devices such as smartphones. As a communication means for the system, an antenna is incorporated in portable electronic devices to perform near field communication with a reader/writer or the like.
Meanwhile, a metal shield is provided in the portable electronic device in order to protect an internal circuit from external noise and prevent unnecessary radiation of noise generated inside the device. In particular, in order to make the body thinner, lighter, and more resistant to shock such as when the body is dropped, and to improve the design and other factors, the housing of a recent portable electronic device itself has increasingly been made of metal instead of resin, with the housing doubling as a metal shield. However, in general, the metal shield blocks radio waves. Therefore, an antenna needs to be placed in such a way as not to overlap with the metal shield. If the metal shield is provided across a wide range, how to dispose the antenna becomes a problem.
To solve the above problem, for example, in an antenna device disclosed in Japanese Patent No. 4,687,832, Japanese Patent Application Laid-open No. 2002-111363, or Japanese Patent Application Laid-open No. 2012-162195, an opening is formed in a conductor layer, and a slit is formed in such a way as to connect the opening to an outer edge. An antenna coil is disposed in such a way that an inner diameter area overlaps with the opening. In the antenna device, current flows through the conductor layer in such a way as to block a magnetic field generated by a flow of current through a coil conductor. Then the current flows along with the slit that flows around the opening of the conductor layer, and the current also flows around the conductor layer due to the edge effect. As a result, a magnetic field is generated from the conductor layer, and the conductor layer makes a large loop of the magnetic flux, resulting in a longer communication distance between the antenna device and an antenna that the antenna device is communicating with. That is, the conductor layer functions as an accelerator that helps to increase the antenna coil's communication distance.
However, it is demanded that the conventional antenna device described above should be further improved to increase the communication range. Particularly, the communication range will be shorter as the planer size of the metal layer of the antenna device becomes smaller. The communication range should therefore have a desirable value even if the metal layer has a small planer size.
It is therefore an object of the present invention to enhance the accelerating function of the metal layer in an antenna device, which is provided on a mobile electronic apparatus and which is used as accelerator to lengthen the communication range of the antenna coil.
To achieve the above-mentioned object, an antenna device according to the present invention comprises a first metal layer having a first slit, an antenna coil having an inner diameter area overlapping with the first slit in planar view and a coil axis perpendicular to the first metal layer,
and a first magnetic layer provided on the back surface of the first metal layer, which faces the antenna coil, and provided outside the antenna coil in planar view, wherein an upper surface of the first magnetic layer facing the back surface of the first metal layer is positioned closer than a far end of the antenna coil to the back surface of the first metal layer along the coil axis, as viewed from the back surface of the first metal layer, or is positioned in the same plane as the far end of the antenna coil.
In this invention, the first magnetic layer is provided at the back of the first metal layer and outside the antenna coil In planar view, and therefore does not overlap with the antenna coil as viewed in plane. Hence, the magnetic flux generated from the current flowing in the antenna coil and intersecting with the antenna coil can be changed in direction, and can be guided not to the first metal layer. This can suppresses the diamagnetic field and the loss of eddy current, ultimately increasing the communication range of the antenna.
In this invention, it is desired that the first magnetic layer is bonded to the back surface of the first metal layer. The first magnetic layer can thereby be easily arranged between the first metal layer and the antenna coil.
The antenna device according to the present invention preferably further comprises a second magnetic layer facing the first metal layer across the antenna coil. In most mobile electronic apparatuses, the antenna coil is mounted on a metal body such as the battery pack. If the second magnetic layer is interposed between a metal member and the antenna coil a magnetic fins path that intersects with the antenna coil can be easily provided. The influence the metal member imposes on the antenna coil can therefore be controlled. Hence, the antenna device can acquire desirable antenna characteristic.
In this indention, the first magnetic layer is preferably integrated with the second magnetic layer. Then, both the first magnetic layer and the second magnetic layer change the path of the magnetic flux generated from the current flowing in the antenna coil. The magnetic flux is therefore guided toward the inner diameter area of the antenna coil. A magnetic flux loop can therefore be formed more reliably than in the first embodiment. The communication range of the antenna can therefore be increased reliably. Further, the antenna coil and the magnetic layer can be easily positioned with respect to the slit. This can prevent the degradation of the antenna characteristic, which would be inevitable if applied to the first metal layer with possible displacement.
In this invention, it is desired that the antenna device further comprises a substrate arranged parallel to the first metal layer, wherein the antenna coil is formed on an upper surface of the substrate which opposes to the first metal layer, and the second magnetic layer is formed on a lower surface of the substrate. In this configuration, the antenna coil and the second magnetic layer can be easily forced, handled and mounted.
In this invention, it is desired that the antenna device further comprises a substrate arranged parallel to the first metal layer, wherein the antenna coil is formed on an upper surface of the substrate, the first magnetic layer is positioned not overlapping with the substrate in planar view, and an lower surface of the first magnetic layer is located below the upper surface of the substrate. This configuration enables the first magnetic layer to function as a positioning guide for the antenna coil, enhancing the mounting precision of the antenna coil with respect to the slit.
In this invention, it is desired that the antenna device further comprises a second metal layer having a second slit, wherein the second metal layer is provided opposite to the first metal layer as viewed from the antenna coil, and the inner diameter area of the antenna coil overlaps with the second slit in planar view. The magnetic flux intersecting with the antenna coil greatly extends around not only the first metal layer, but also the second, metal layer at the back, and then extends back to the inner diameter area of the antenna coil through the second slit. The loop size of the magnetic flux can therefore increase. This enhances the directivity of the antenna, ultimately further lengthening the communication range of the antenna.
In this invention, it is desired that a lower surface of the first magnetic layer is in contact with the second metal layer. If so configured, the first magnetic layer can be thick and arranged in the space between the first metal layer and the second meal layer. The first magnetic layer can therefore sufficiently suppress the generation of a diamagnetic field and the loss of eddy current.
In this invention, it is desired that the first metal layer has a first metal plate, a second metal plate located adjacent to the first metal plate, across the first slit, and a connecting portion bridging the first slit at one end thereof and connecting the first metal plate and the second metal plate, making them integral with each other. Since the connecting portion connects the first metal surface and the second metal surface in this configuration, the first and second metal surfaces can be treated as a single metal member. Hence, a cover having such metal surfaces can be easily manufactured. Further, the first metal surface and the second metal surface need not foe aligned with each other, and the width of the slit SL will never change.
In this invention, the first metal layer is preferably a housing of the mobile electronic apparatus that incorporates the antenna coil. If the housing of the mobile electronic apparatus is made of metal, not resin, and therefore functions as s metal shield, a part of the housing is used as an accelerator for the antenna coil. This helps to enhance the emission characteristic of the antenna, and ultimately to increase the communication range of the antenna coil.
In this invention, the first magnetic layer is preferably a magnetic sheet containing fiat metal grains. If the first magnetic layer contains fiat metal grains, the magnetic field emanating from the antenna coil can be orientated in the horizontal direction that intersects with the coil axis. Since polymer insulates the fiat metal particles from one another, the first magnetic layer can prevent the generation of an eddy current. The antenna device can therefore achieve both high magnetic permeability and low magnetic loss in the high RFID frequency band.
In the antenna device according to the present invention, the metal layer provided in the mobile electronic apparatus is used as accelerator to increase the communication range of the antenna coil. Therefore, the acceleration function can be enhanced.
The above features and advantages of the present invention will be more apparent from the following description of certain preferred embodiments taken in conjunction with the accompanying drawings, in which:
Preferred embodiments of the present invention will be explained below in detail with reference to the accompanying drawings.
As shown in
The antenna element 10 comprises a substrate 11 and an antenna coil 12 formed on an upper surface of the substrate 11. The substrate 11 is a flexible substrate made of, for example, PET resin, its planer size is, for example, 40×50 mm, and its thickness is, for example, 30 μm. The substrate 11 is arranged parallel to the first metal layer 20.
The antenna coil 12 is composed of a spiral pattern which is substantially rectangular, and has a coil axis which is perpendicular to the main surface of the first metal layer 20. Both ends of the spiral pattern constituting the antenna coil 12 are led to an edge of the substrate 11 by lead parts. Particularly, an inner end of the spiral pattern is led to the outside of the loops by crossing the spiral loops. Both ends of the antenna coil 12 are connected to, for example, an NFC chip (not shown). The antenna coil 12 may be formed by means of electroplating. Alternatively, it may be formed by means of etching (patterning) a metal layer formed on the entire surface of the substrate 11.
As shown in
The first metal layer 20 is, for example, a member constituting the housing of the mobile electronic apparatus incorporating the antenna, element 10. The first metal layer 20 has therefore a larger planer size than that of the antenna coil 12, and covers almost all surface of the antenna element 10. The first metal layer 20 can be a member not integral with the housing of the mobile electronic apparatus. Preferably, the planer size of the first metal layer 20 is 4 to 5 times the planer size of the antenna coil 12, but may be about 2 times the planer size of the antenna coil 12. The smaller the planer size the first metal layer 20 has, the more its function of accelerating antenna coil 12 will decrease, inevitably shortening the communication range. Nonetheless, the first magnetic layer 21 enhances the accelerating function of the first metal layer 20, compensating for the decrease of the accelerating function resulted from the small planer size of the first metal layer 20. Hence, the antenna device can acquire a desirable communication range.
A slit SL (i.e., first slit) is formed in the first metal layer 20. The slit SL is a linear slit that extends in X direction, from one edge of the first metal layer 20 to the opposite edge thereof. The slit SL therefore divides the first metal layer 20 into two parts. The first metal layer 20 is thus composed of first and second metal plates 20A and 20B that are adjacent in Y direction, across the slit SL. The first and second metal, plates 20A and 20B are rectangular patterns, preferably having the same width in X direction. The first and second metal plates 20A and 20B need not have the same size, and may have different sizes. The slit SL need not remain void. Rather, it may be filled with resin.
As shown in
As shown in
The first magnetic layer 21 need not be adhered to the back surface of the first metal layer 20. The first magnetic layer 21 only need to be arranged on the space provided at the back surface 20d of the first metal layer 20 interposed between the back surface 20d of the first metal layer 20 and the plans including the mount surface Of the antenna coil 20 (i.e., upper surface of the substrate 11). In
As shown in
As shown in
Without the first magnetic layer 21, a part φ1a of the magnetic flux φ1 emanating from the antenna coil 12 abuts on the back surface of the first metal layer 20, generating a diamagnetic field. The part φ1a of the magnetic flux φ1 also results in an eddy current loss in the first metal layer 20, and cannot serve to increase the communication range of the antenna device, nonetheless, the first magnetic layer 21 guides the magnetic flux φ1a in a specific direction, not to the first metal layer 20 because the first magnetic layer 21 is provided on the back surface of the first metal layer 20 and outside the antenna coil 12. This prevents generation of a diamagnetic field that does not work to increase the communication range of the antenna device, and suppresses the eddy current loss. As a result, the communication range of the antenna device can be increased.
The first magnetic layer 21 is preferably a composite magnetic sheet made of polymer containing flat magnetic metal grains having a large aspect ratio. Like the first magnetic layer 21, the second magnetic layer 13 may foe a composite magnetic sheet. In the magnetic layer, the particles of flat metal grains overlap with one another in the thickness direction of the composite magnetic sheet, and are oriented with their planes parallel to the planer direction of the composite magnetic sheet. The composite magnetic sheet therefore has a high effective magnetic permeability with respect to its planer direction. Hence, the magnetic field generated by the antenna coil 12 can be introduced from outside into the magnetic layer to guide the magnetic flux in the horizontal direction, namely the direction intersecting at right angles with the coil axis. The particles of fiat metal grains are densely orientated in the polymer, but are insulated by the polymer. This prevents generation of an eddy current. Therefore, the antenna device can achieve both high magnetic permeability and low magnetic loss in the high RFID frequency band.
As described above, the antenna device according to this embodiment comprises an antenna coil 12 and a first metal layer 20 covering the antenna coil 12. The first metal layer 20 has a slit SL that overlaps with the inner diameter area 12a of the antenna coil 12 in planar view. Further, a first magnetic layer 21 is formed on the back surface of the first metal layer 20, which faces the antenna coil 12, and in an outside region that does not overlap with the antenna coil 21 in planar view. Therefore, the first magnetic layer 21 can prevent the generation of a diamagnetic field and a loss of eddy current in that outside region. Hence, the antenna characteristic can be enhanced to lengthen the communication range of the antenna device.
As shown in
Preferably, the space in which the antenna element 10 interposed between a pair of first layers (i.e., left and right magnetic layers 21) should have a width almost equal to that of the width the substrate 11 has in Y direction. If the antenna device is so configured, the first magnetic layer 21 can be used as a guide for positioning the antenna element 10. The antenna coil 12 can be positioned with respect to the slit SL more precisely than otherwise.
In the antenna device 2 according to this embodiment, the first magnetic layer 21 is large. Therefore, many magnetic fluxes generated from the current flowing in the antenna coil 12 can be guided not to be applied to the first metal layer 20. Hence, a loop of magnetic fluxes can be formed more reliably than in the first embodiment, and the communication range of the antenna device can be reliably lengthened.
As shown in
According to this embodiment, the numerous magnetic fluxes generated from the current flowing in the antenna coil 12 can be guided not to foe applied to the first metal layer 20. Hence, a loop of magnetic fluxes can be formed more reliably than in the first embodiment, and the communication range of the antenna device can be reliably lengthened. Further, the antenna element 10 and the magnetic layer 22 can be easily positioned with respect to the slit SL. The degradation of the antenna characteristic, which would otherwise occur, can therefore be prevented. Still further, this embodiment is advantageous in terms of the number of steps of arranging magnetic layers and the manufacturing cost.
As shown in
In this embodiment, the second metal layer 40 is provided on the back side of the antenna element 10 in place of the second magnetic layer 13 in the first embodiment. The second metal layer 40 has a slit SL′ (i.e., second slit). Like the slit SL, the slit SL′ overlaps with the inner diameter area 12a of the antenna coil 12 in planar view. The magnetic flux φ1 intersecting the antenna coil 12 greatly extends around not only the first metal layer 20, but also the second metal layer 40 at the back, and then extends back to the inner diameter area 12a of the antenna coil 12 through the slit SL′. The loop size of the magnetic flux φ1 can therefore increase even more. As a result, the directivity of the antenna is enhanced, increasing the communication range of the antenna even more.
As shown in
The connecting portion 20C prevents the slit SL from extending in X direction to cut the metal layer completely into two parts. The connecting portion 20C exists at one end of the slit SL, filling up that end of the slit SL. The slit SL has a width uniform over its entire length. The connection part 20C has an X-direction width that is preferably one-third or less, more preferably one-fifth or less, of the X-direction width of the first and second metal plates 20A and 20B.
The first and second metal plates 20A and 20B are almost isolated by the slit SL, but are connected by the connecting portion 20C, respectively at the lower-right part and upper-right part. That is, they are not isolated physically or electrically. Hence, they can foe treated as a single metal member, and can be made by using one mold. Further, the first and the second metal plates 20A and 20b are integrated, never displaced from each other, and the width of the slit SL will never change at all.
As shown in
It is apparent that the present invention is not limited to the above embodiments, but may be modified and changed without departing from the scope and spirit of the invention.
In each embodiments described above, the antenna coil 12 is a spiral pattern composed of several turns. Nonetheless, it may be a loop pattern composed of less than one turn. That is, the antenna coil 12 may have a planer coil pattern shaped like either a loop or a spiral. The antenna coil 12 may be formed on the lower surface of the substrate 11, or on both surfaces of the substrate 11. The slit SL need not be a linear slit and may be curved or zig-zag slit. Moreover, the first, and second metal plates 20A and 20B may not be the thick metal layers constituting the housing, but may be metal foil bonded to the outer or inner surfaces of a resin case.
Number | Date | Country | Kind |
---|---|---|---|
2015-015392 | Jan 2015 | JP | national |