The present invention relates to antenna positioning systems in certain types of portable terminals for satellite communications where automatic, rather than manual, alignment to the desired satellite is preferred.
Typically, such terminals are found in Satellite News Gathering (SNG) and in some military communication systems. Because of the performance required, terminals of this kind are not intrinsically very small, as parabolic antennas around 1m in diameter are needed. This, in conjunction with the automatic acquisition feature, results in certain mechanical and electrical requirements on the positioner that this invention solves in a novel way.
In antenna positioners, or positioning systems, the mechanisms for adjusting the azimuth, elevation and polarization angles are typically conceptually different although the azimuth and elevation mechanisms usually share a common physical platform. The polarization angle may be adjusted by rotating the whole antenna but it is more common to rotate only the feed in which case the polarisation mechanism is completely separate from the other two. In addition to the purely mechanical aspects, there is also the issue of angular sensors for azimuth, elevation and polarization. Thus in discussing prior art, it is best to comment on these items separately.
Re azimuth:
Many motorized azimuth drives are based on the simple concept of the antenna being mounted on a rotational platform with the motor driving the platform via gears or cables with pulleys. Conceptually, the simplest arrangement involves a driving pulley on the axle of the motor, driving a circular plate via a flexible cable or “wire”. The axles of the motor and the driven plate are normally parallel. This can be modified depending on the specific application. The applicant has identified several US patents, using various embodiments of this basic principle such as e.g. U.S. Pat. No. 2,516,092, U.S. Pat. No. 2,787,169, U.S. Pat. No. 3,194,080, U.S. Pat. No. 4,210,094 etc. Of these, U.S. Pat. No. 2,787,169 is one that specifically applies to antenna control, using a combination of pulleys and long cables to control a TV antenna.
When the rotational platform carries a relatively heavy item, such as e.g. a 1-meter parabolic antenna with its boom and RF equipment, concerns arise as to the ability of the azimuth control mechanism to drive such a load without slippage. This gave rise to several patents that use what is essentially a screw as the driving element on which the cable is wound in multiple turns, with multiple turns on the periphery of the driven circular plate, or drum, as well. The drum periphery can have grooves, or it can be smooth. An example of the former is U.S. Pat. No. 4,351,197. U.S. Pat. No. 4,757,727 deals with a related subject, namely the termination of the cable on the drum. U.S. Pat. No. 4,787,259 goes further in that it uses several driving elements (motors with pulleys) to drive one rotating platform. U.S. Pat. No. 5,105,672 is similar to U.S. Pat. No. 4,351,197 with the difference of using a drum with smooth outer peripheral surface on which the cable is helically wound.
The multi-turn structures described in the prior art mentioned above enable turns greater than 360 degrees. This is not necessary for the azimuth control of a satellite terminal. Further, the disadvantage of the above solutions is that the multi-turn devices used result in relatively big (deep) structures compared to the simple one-turn pulley and drum combination.
Re elevation:
Many different mechanisms for motorized elevation adjustment are used in the prior art. Most of them use gears in various configurations, some use belts. A good example of a geared system for a parabolic antenna is shown in U.S. Pat. No. 4,725,843. A gear on the motor axle engages a sector gear mounted on a horizontal rotating shaft whose ends are fixedly attached to the antenna. As the motor turns, the shaft turns and thus the antenna turns, changing the elevation angle. U.S. Pat. No. 6,049,306 shows another example of a geared system, designed for a flat antenna, with more conventional gears. U.S. Pat. No. 6,937,299 uses a belt attached at one end to the boom and at the other to the back of the reflector, while the bottom part of the reflector is mounted on a pivot point. U.S. Pat. No. 6,188,367 uses a similar concept.
EP1465288, which discloses means for manual elevation adjustment, involves a long threaded rod that passes through what is essentially a large nut in a horizontal rotating shaft, appropriately affixed to the antenna structure. As the rod is turned, the nut moves up or down and the antenna inclines thus changing the elevation angle. This approach can be modified for use in a motorized assembly by adding a motor driving the elevation rod either directly or through intermediate gears. As in other systems, direct coupling is preferable as it avoids potential problems due to backlash in a geared system.
One of the problems in motorized elevation adjustment structures is the pressure exerted on the motor axle due to the weight of the antenna, pushing downwards, or pulling upwards, depending on the elevation angle. Specifically in small portable terminals, the compact elevation mechanism, including the motor, must deal with an antenna that for performance reasons is relatively large. This can have a negative effect on the performance and reliability of the motor. In some of the systems with intermediate gears, as e.g. in the case of U.S. Pat. No. 4,725,843, the pressure acts sideways on the motor axle. In a direct-coupled system this pressure will act in the axial direction of the driving motor.
Re polarization:
An example of the conventional practice is U.S. Pat. No. 4,907,003. A servomotor is used to turn the entire feed assembly and a regular potentiometer is employed for polarization angle indication.
The mechanics of the current invention differ from the above mentioned patent in that the feed is cross-polarization compensated and must stay fixed. Thus the OMT is rotated with respect to the feed which requires the use of a rotary joint.
Re angular sensors:
An important aspect of antenna positioners is an accurate indication of the current azimuth, elevation and polarization angle. Those data serve as feedback for the initial pointing in the auto-acquire process.
Such feedback should preferably be in the form of an electrical quantity, such as voltage. The patents mentioned above, concerned primarily with mechanics, do not address this. However, there are several patents dealing with motorized antenna alignment using such an approach, namely by employing potentiometers. Examples of these are U.S. Pat. No. 4,665,401, U.S. Pat. No. 4,907,003, U.S. Pat. No. 6,049,306, U.S. Pat. No. 6,937,119, U.S. Pat. No. 5,594,460 to cite a few. The approaches appear to use “regular” potentiometers as angular sensors, mostly driven indirectly by gears or cables from the drive motor.
The disadvantage of the above solutions is the relatively low accuracy and resolution of regular potentiometers and the potential slippage or backlash depending on the method of mechanical coupling to the potentiometers.
The invention, as described above in detail, contains improvements over the prior art in the azimuth, elevation and polarization mechanisms for motorized antenna positioners, as follows:
This invention includes an azimuth drive and azimuth angle sensor for use in a motorized antenna positioner for a small portable satellite terminal. The drive mechanism is sufficiently robust to reliably turn a 1 m antenna while having a very low profile. That enables the azimuth drive to be incorporated in the box housing the terminal's electronics without significantly affecting its dimensions. The novel angular sensor has improved accuracy and resolution over prior art.
The invention also includes an elevation drive for use in a motorized antenna positioner for a small portable satellite terminal. The elevation drive has a novel feature where the pressure due to the antenna weight applied to the elevation rod is transferred to the motor housing instead of acting on its axle. This is achieved by means of a bearing imbedded in the top cover of the motor housing.
The elevation drive has an elevation motor assembly having a housing, a motor and a motor axle. The motor assembly is mounted to a hinge on the rotatable platform.
The housing supports a bearing, which is engaged with said elevation rod such that said elevation rod may rotate freely about its axis relative to said housing. The elevation rod is coupled to the motor axle such that rotation of the motor causes rotation of the elevation rod. A threaded nut mounted to the antenna is threadably engaged with said the elevation rod such that rotation of the elevation rod causes the threaded nut to move longitudinally along the elevation rod causing a change in the angle of elevation of the antenna. Any force applied longitudinally along the elevation rod, for example due to gravity or wind acting on the antenna, is transferred through the bearing to the housing.
The invention further includes a polarization adjustment drive and angle sensor for use in a motorized antenna positioner for a small portable satellite terminal. The novel aspect of the polarization adjustment assembly is its angular sensor that, similar to the one in the azimuth unit, has improved accuracy and resolution over prior art.
The polarization adjustment drive and angle sensor includes a fixed part to which is mounted the feed. There is a rotatable part connected to the fixed part, the rotatable part rotatable about an axis relative to the fixed part. There is an OMT and LNB mounted to the rotatable part such that the OMT and LNB rotate about the axis with the rotatable part. A rotary potentiometer is attached to the fixed part having a circular conductive trace and a circular resistive trace concentric about the axis and fixed relative to rotation of the rotatable part. A plunger attached to the rotatable part traces a circular path as the rotatable part rotates about the axis, and is positioned such that it contacts the rotary potentiometer at a point of contact and connects the circular traces together. A circuit is connected to the potentiometer and applies a constant current to one end of the circular resistive trace and one end the circular conductive trace and outputs a voltage, indicative of the position of the plunger. The feed is aligned so as to receive a signal along the axis, and the OMT is aligned so as to receive a signal from the feed.
In its preferred embodiments, the current invention is applied to small portable satellite terminal antenna applications and it addresses the azimuth drive problems while keeping the structure flat. This is desirable for mounting considerations and very important for overall size and weight of the terminal.
The current invention provides a solution that is free of backlash or slippage.
Further features and advantages will be apparent from the following detailed description, given by way of example, of a preferred embodiment taken in conjunction with the accompanying drawings, wherein:
The antenna positioner and sensing mechanisms of this invention are preferably part of a portable communication unit capable of transmitting/receiving high-speed data and broadcast quality video via satellite. However, they may be used in a wide variety of settings and applications. To achieve good performance while preventing undue interference to or from other systems, a 1-meter parabolic antenna is preferably employed, together with a powerful RF amplifier. For ease of setup, the unit preferably contains all the necessary hardware and software for automatic acquisition of the desired satellite.
As shown in
As shown in
FIGS. 4(a) and 4(b) show that the quick-connect device 312 on the lower boom arm 311 attaches to the flange, 402, mounted on the U-shaped carrier 502, which in turn is mounted on the main reflector segment 112.
The main reflector segment 112 is attached to the U-shaped carrier 502 on which is mounted the RF transmit (Tx) electronics assembly 104. The U-shaped carrier 502 also has connected to it the elevation assembly of the antenna positioner, namely threaded nut 504, with elevation rod 505 and elevation motor 506. The whole antenna assembly (antenna 101, RF transmit (Tx) electronics assembly 104, U-shaped carrier 502, and the elevation assembly of the positioner) is pivotally mounted, via hinges 507 and 508, on the rotational platform 509 for azimuth alignment driven by the drive unit 510. This platform and the motor are parts of the azimuth assembly of the positioner that in turn is part of the baseband housing 105.
The azimuth, elevation and polarization elements of the positioner are now described in detail as follows:
The azimuth positioning mechanism (see
a) Drive unit 510 consisting of the step motor 701 that propels driving pulley 703 via gear reduction box 702. Motion is translated to drum 704 by the use of flexible wire 705. Drum 704 and plate 707 form part of previously mentioned rotational platform 509 that carries the antenna assembly and thus provides antenna azimuth angle adjustment.
b) Driving pulley 703 with groove 1001, undersized relative to the wire size, to capture the wire 705, thus clamping the wire with greater force as the wire is tightened creating a substantially higher rotating moment transfer. The crossed wire results in a 300 degree winding angle around the drive pulley. These two factors make it possible to drive the antenna load with a single wrap around the pulley and drum, compared to multiple wraps of greater than 360 degrees around a solid or helical drive shaft that are otherwise needed to drive said antenna load according to the prior art.
c) Drum 704 with two guiding channels 1002 and 1003 and two openings 902 and 903 for wire termination;
d) Flexible cable 705, with one end secured to the first drum termination point 902, running inside the first drum guiding channel 1002 with 200 degree winding angle, traveling to driving pulley 703 and resting inside undersized groove 1001 with 300 degree winding angle, traveling back to drum 704; running inside the second drum guiding channel 1003 with a 200 degree winding angle, and second end secured to the second drum termination point 903.
In a preferred embodiment, commercial quality “aircraft grade” type cable strand 7×19 is used. It consists of 1 center core bundle of 19 wires, which is straight, and 6 bundles of 19 wires helically stranded around the core. This provides the strongest and most flexible of cables, with greatest stretch. The stretch is compensated by springs (1101,1102) tensioning the cable terminations. The choice of cable is important to provide the friction needed for the drive pulley to drive the drum with the antenna assembly without slipping.
The whole assembly as described above is mounted on baseplate 706 which in turn is part of baseband housing 105.
Skirt 1204, with thrust washer 1205 on top of it, envelopes drum 704 and is attached to baseplate 706. It contains slots 1206 for the entry of the previously mentioned flexible cable 705 (see
As can be seen in
The Azimuth angle indicator (see
a) Rotary potentiometer 1210 with self-adhesive backing, attached to bearing plate 1209. As shown in
Similar devices are commercially available, for example from Spectra Symbol, of Salt Lake City, Utah.
b) Plunger subassembly 1213 (see
c) A circuit is (not shown) connected to the linear end of rotary sensing potentiometer 1210. The circuit is mounted on the underside of baseplate 706 and protected by cover 1211. The circuit applies dc voltage to the two ends of the resistive trace in potentiometer 1210 and outputs the voltage between the conductive trace 1303 and one of the said ends of the resistive trace 1304 to an Analog-to-Digital Converter (ADC) connected to the circuit. This voltage is proportional to the angle of rotation of drum 704. The said ADC converts this voltage value from its analog form to a digital value for further processing by the terminal's computer. In the preferred embodiment the ADC is a 10-bit device, therefore, theoretically the voltage will be represented by 210=1024 values. Of this, the actual usable range is closer to about 800, so each 1-bit step corresponds to 360/800=approximately a 0.5 degree change in the antenna azimuth direction. To insure accurate correlation with the real antenna position, a calibration process is used with the aid of the communication unit's software.
The design described above has the advantage over the prior art in that is provides more accurate indication of the antenna azimuth angle, with better resolution and freedom from slippage or backlash.
The elevation adjustment mechanism of the positioner (see FIGS. 14 to 16) consists of:
a) Elevation motor assembly 506, pivoting on elevation hinge 508 which is attached to azimuth rotational platform 509,
b) Elevation rod 505 connected to the motor axle inside motor assembly 506, and with its threaded upper portion connected to gear
c) Gear 504 that is essentially a nut that pivots about an axle turning between the two right-angled corners of U-shaped carrier 502.
The power to the motor is brought through connector 1510. Housing 1502 is held on elevation hinge 508 by means of axle 1511, around which the whole elevation assembly pivots. Hinge 508 is attached to the Az/El Plate 707 of the azimuth rotational platform 509 by means of guiding pins 1601 and hand screw 1602 shown in
The decoupling of the motor from the elevation rod achieved by the above design results in better and more reliable performance of the motor and thus the entire elevation adjustment mechanism.
The polarization adjustment mechanism of the positioner is built into the feed/OMT subassembly mounted on the upper boom arm assembly as depicted in
From there, a flexible waveguide (not shown) connects to the lower flange on the OMT.
As shown in
The flange of the feed has attached to it the circular part of rotary sensing potentiometer 1806. The potentiometer is of the same type as the one for azimuth adjustment, but of different size. The rotating part 1801 of the rotary joint has mounted on it spring-loaded plunger 1807, pushing on the potentiometer and enabling the wiper action. The linear part 1808 of the potentiometer contains the input/output traces and connects to a cable that also provides power to motor 305. The cable terminates in connector 1704 (
Number | Date | Country | Kind |
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11/220,549 | Sep 2005 | US | national |
The present application claims the benefit of U.S. patent application Ser. No. 11/220,549, filed Sep. 8, 2005.