The present invention relates to an anti-icing system for reducing the icing of a vehicle on tracks, the anti-icing system comprising a spray nozzle arrangement for spraying an anti-icing liquid onto the vehicle. The invention also relates to a method of reducing icing of a vehicle on tracks, the method comprising moving the vehicle relative to a spray nozzle arrangement.
In cold climate, ice build-up on trains is a safety risk, and therefore trains frequently need to be taken out of traffic for de-icing. US 2009/0188989 A1 discloses a method and a device for de-icing of a train. According to the method of US 2009/0188989, heated glycol is sprayed against the underside of locomotive and carriages in order to remove the ice built up on the base frames of the units. After de-icing, the train may be put back in service again.
A train represents a significant investment, and it is desirable that the train be in service as much as possible. Therefore, there is a need to improve the availability or uptime of trains in cold climate.
It is an object of the present invention to solve, or at least mitigate, parts or all of the above mentioned problems. To this end, there is provided an anti-icing system for reducing the icing of a vehicle on tracks, the anti-icing system comprising a spray nozzle arrangement for spraying an anti-icing liquid onto the vehicle; means for determining the location, relative to the spray nozzle arrangement, of a portion to be sprayed of said vehicle; and a controller configured to, based on the location of the vehicle portion to be sprayed, initiate an increase or a decrease of a primary flow of anti-icing liquid through at least a portion of said spray nozzle arrangement. Here, the term primary is used for identification purposes only, and does not signify any order or preference; nor does it imply that there be any other flow than the primary flow. Clearly, an increase of a flow from zero is also an increase. Using such an anti-icing system, less time and effort need be spent on de- or anti-icing parts of the vehicle that are not critical to the functioning or safety of the vehicle. Thereby, the total time required for spraying a vehicle will be reduced, such that the vehicle may more quickly be put back in service. Furthermore, the anti-icing system allows reducing the consumption of anti-icing liquid and/or energy for heating the anti-icing liquid, thereby sparing the environment and reducing operating cost. By way of example, the controller may be configured to provide an increased primary flow when the vehicle portion to be sprayed is located in a spray zone in front of the spray nozzle arrangement, and/or a decreased primary flow when the vehicle portion is no longer in the spray zone. The vehicle portion to be sprayed may be predefined in the anti-icing system so as to focus spraying onto e.g. the vehicle front, a coupling, a wheel unit, or a wheel unit area. Alternatively, the vehicle portion to be sprayed may be dynamically determined by the anti-icing system during operation, e.g. by automatically identifying iced areas of the vehicle using any suitable ice detection means.
According to an embodiment, the anti-icing system comprises means for determining the location, relative to the spray nozzle arrangement, of a wheel unit of said vehicle, wherein the controller is configured to, based on the location of a wheel unit, initiate an increase or a decrease of an auxiliary flow of anti-icing liquid through at least a portion of said spray nozzle arrangement. Also the term auxiliary is used for identification purposes only, and does not signify any order or preference. The controller may be configured to provide an increased auxiliary flow when the wheel unit is located in a spray zone in front of the spray nozzle arrangement, and/or a decreased auxiliary flow when the wheel unit is no longer in the spray zone. In this manner, spraying will be focused on the wheel units, which typically belong to the most ice sensitive parts of a vehicle, thereby even further reducing spraying time and saving anti-icing liquid. The primary flow may be directed through a first portion of the spray nozzle arrangement, and the auxiliary flow may be directed through a second portion of the spray nozzle arrangement, said second portion being at least partly different from said first portion. Alternatively, the primary and auxiliary flows may be directed through the same spray nozzle(s).
According to an embodiment, said means for determining the location of a vehicle portion to be sprayed comprises a sensor arrangement comprising at least one wheel sensor. According to an embodiment, said at least one wheel sensor comprises an inductive sensor arranged at a track. Such an embodiment provides an accurate reading and typically does not respond to passages of e.g. a person walking along the track.
According to an embodiment, the anti-icing system comprises at least one counter for counting a number of wheel passages past said sensor arrangement. If also combined with a wheel sensor of high-accuracy type, such as an inductive sensor, the risk of losing count of the number of wheel passages is minimized.
According to an embodiment, the controller is configured to count a number of wheel passages past said sensor arrangement; to, for each of a plurality of wheel passages past any of said at least one wheel sensor, obtain a specific wheel-and-sensor combination identifying the location of a portion of the vehicle; and to, for each of a plurality of said wheel-and-sensor combinations, increase and/or decrease said primary and/or auxiliary flow(s) based on the respective wheel-and-sensor combination. Each wheel-and-sensor combination identifies the instantaneous location of not only the wheel of that particular wheel-and-sensor combination, but of each point along the entire vehicle. Thereby, wheel-and-sensor combinations may be used for selectively spraying portions of the vehicle, such as wheel units and/or wheel unit areas, with a high accuracy, rendering the spraying more efficient.
According to an embodiment, said sensor arrangement comprises a plurality of wheel sensors separated longitudinally along the tracks. Thereby, the position of the vehicle along the tracks may be obtained with a relatively high resolution, which increases the accuracy of the spraying. This may be of particular value e.g. in the event that the vehicle would change its speed during anti-icing. Preferably, said plurality of wheel sensors comprises at least three, and even more preferred, at least four longitudinally separated sensors. Such a design provides for a large number of unique wheel-and-sensor combinations, offering a high resolution to the determination of the location of the vehicle.
According to an embodiment, the controller is configured to initiate at least one of said increase and/or decrease of a primary and/or auxiliary flow(s) based on a first wheel being sensed by a first sensor of said sensor arrangement; and to initiate at least one of said increase and/or decrease of a primary and/or auxiliary flow(s) based on a second wheel being sensed by a second sensor of said sensor arrangement, said second wheel and second sensor being different from said first wheel and first sensor, respectively. Here, the terms first and second are only used for distinguishing individual wheels and sensors from each others, and do not signify any order.
According to an embodiment, the spray nozzle arrangement comprises a plurality of spray nozzles, and the controller is configured to select a portion of said plurality of spray nozzles; and to initiate said increase and/or decrease of said primary and/or auxiliary flow(s) through the selected portion of the plurality of spray nozzles so as to form a selected spray pattern. In this manner the spraying may be intensified, or the spray pattern may be modified as needed, as vehicle portions to be sprayed, such as wheel units or wheel unit areas, pass the spray nozzle arrangement.
According to an embodiment, the anti-icing system further comprises means for identifying a vehicle type, the controller being configured to select said portion of said plurality of spray nozzles based on an identified vehicle type. Thereby, the spray pattern may be optimized for each specific vehicle type, which renders the spraying more efficient.
According to an embodiment, said means for identifying a vehicle type comprises a receiver configured to receive vehicle type identification information from the vehicle.
According to an embodiment, the controller is configured to select said portion of said plurality of spray nozzles based on the location of a wheel unit.
According to an embodiment, the controller is configured to control the primary and/or auxiliary flow(s) by actuating a valve arrangement. Such an anti-icing system provides a fast response time of the spraying since the valve arrangement may be pressurized already when operating it, which allows for moving the vehicle in relation to the spray nozzle arrangement at a relatively high speed. Thereby, the anti-icing time may be further reduced.
According to an embodiment, said valve arrangement comprises a plurality of valves, each valve controlling the flow to a portion of said spray nozzle arrangement. Thereby, the spray pattern may be quickly reconfigured, allowing for faster and more accurate anti-icing.
According to an embodiment, said valve arrangement is located adjacent to the spray nozzle arrangement. Such a location of the valve arrangement provides an even faster response time of the spraying, allowing for moving the vehicle at an even higher speed.
According to an embodiment, the spray nozzle arrangement comprises at least one spray nozzle for spraying the vehicle from below, and at least one spray nozzle for spraying the vehicle from the side.
According to an embodiment, the anti-icing system is configured to direct said primary flow onto a wheel unit area mainly from below, and to direct said auxiliary flow onto a wheel unit mainly from the sides. This has proven to be an efficient spray pattern for many vehicle types.
According to an embodiment, said spray nozzle arrangement is reconfigurably mounted to a support grid. Thereby, available spray patterns to be selected may be added or removed as the vehicle park changes.
According to an embodiment, said support grid is shaped so as to, when in use, define a spray face that is curved about a portion of the vehicle.
According to an embodiment, the anti-icing system further comprises a tank arrangement extending along a relatively shorter spray zone, at which the spray nozzle arrangement is located, and along a relatively longer anti-icing liquid collection zone which is located, with respect to an intended driving direction of the vehicle, downstream of the spray zone. The anti-icing system's increased efficiency of the spraying allows for shortening the spray zone relative to the collection zone, thereby saving valuable space e.g. in a railway yard.
According to another aspect of the invention, parts or all of the above mentioned problems are solved, or at least mitigated, by a method of reducing icing of a vehicle on tracks, the method comprising moving the vehicle relative to a spray nozzle arrangement; determining the location, relative to the spray nozzle arrangement, of a portion to be sprayed of said vehicle; and, based on the location of the vehicle portion to be sprayed, initiating an increase or a decrease of a primary flow of anti-icing liquid through at least a portion of said spray nozzle arrangement. According to this method, less time and effort is spent on de- or anti-icing parts of the vehicle that are not critical to the functioning or safety of the vehicle. Thereby, the total time required for spraying a vehicle will be reduced, such that the vehicle may more quickly be put back in service. Furthermore, the method saves anti-icing liquid, thereby sparing the environment and reducing operating cost. By way of example, an increased primary flow may be provided when a vehicle portion to be sprayed is located in a spray zone in front of the spray nozzle arrangement. When the vehicle portion to be sprayed is no longer present in the spray zone, the primary flow may be decreased.
According to an embodiment, the method comprises determining the location, relative to the spray nozzle arrangement, of a wheel unit of said vehicle; and, based on the location of the wheel unit, initiating an increase or a decrease of an auxiliary flow of anti-icing liquid through at least a portion of said spray nozzle arrangement. Thereby, the auxiliary flow may be increased when a wheel unit is present in front of the spray nozzle arrangement, and/or decreased when a wheel unit is not present. In this manner, spraying will be focused on the wheel units, which are the most ice sensitive parts of the vehicle, thereby even further reducing spraying time and saving anti-icing liquid. The primary flow may be directed through a first portion of the spray nozzle arrangement, and the auxiliary flow may be directed through a second portion of the spray nozzle arrangement. Alternatively, the primary and auxiliary flows may be directed through the same spray nozzle(s).
According to an embodiment, the location of a vehicle portion to be sprayed is determined by means of a sensor arrangement comprising at least one wheel sensor.
According to an embodiment, the method comprises counting a number of wheel passages past said sensor arrangement; for each of a plurality of wheel passages past any of said at least one wheel sensor, obtaining a specific wheel-and-sensor combination identifying the location of a portion of the vehicle; and, for each of a plurality of said wheel-and-sensor combinations, increasing and/or decreasing said primary and/or auxiliary flow(s) based on the respective wheel-and-sensor combination. Each wheel-and-sensor combination identifies the instantaneous location of not only the wheel of that particular wheel-and-sensor combination, but of each point along the entire vehicle. Thereby, wheel-and-sensor combinations may be used for selectively spraying portions of a vehicle, such as wheel unit areas and/or wheel units, with a high accuracy so as to render the spraying more efficient.
According to an embodiment, the method comprises obtaining at least three wheel-and-sensor combinations using a plurality of wheel sensors separated longitudinally along the tracks. Thereby, the location of the vehicle may be obtained with a relatively high resolution, which increases the accuracy of the spraying. This may be of particular value e.g. in the event that the vehicle would change its speed during anti-icing. Preferably, said plurality of wheel sensors comprises at least three, and even more preferred, at least four longitudinally separated sensors.
According to an embodiment, the method comprises initiating at least one of said increase and/or decrease of a primary and/or auxiliary flow(s) based on a first wheel being sensed by a first sensor of said sensor arrangement; and initiating at least one of said increase and/or decrease of a primary and/or auxiliary flow(s) based on a second wheel being sensed by a second sensor of said sensor arrangement, said second wheel and second sensor being different from said first wheel and first sensor, respectively. Here, the terms first and second are only used for distinguishing wheels and sensors from each others, and do not signify any order.
According to an embodiment, the spray nozzle arrangement comprises a plurality of spray nozzles, the method comprising selecting a portion of said plurality of spray nozzles; and increasing and/or decreasing said primary and/or auxiliary flow(s) through the selected portion of the plurality of spray nozzles so as to form a selected spray pattern. In this manner, the spraying may be intensified, or the spray pattern may be modified as needed, as vehicle portions to be sprayed, such as wheel units or wheel unit areas, pass the spray nozzle arrangement.
According to an embodiment, the method comprises identifying a vehicle type, wherein said portion of said plurality of spray nozzles is selected based on the identified vehicle type.
According to an embodiment, said vehicle type is identified by communicating with the vehicle.
According to an embodiment, said portion of said plurality of spray nozzles is selected based on the location of a wheel unit.
According to an embodiment, said increase and/or decrease of a primary and/or auxiliary flow is obtained by actuating a valve arrangement comprising at least one pressurized valve. Controlling the flow by actuating a valve arrangement provides a fast response time of the spraying compared to e.g. actuating a pump. This allows for moving the vehicle in relation to the spray nozzle arrangement at a relatively high speed, which makes it possible to obtain a relatively short anti-icing time. The anti-icing response time may be further reduced by having the valve arrangement located adjacent to the spray nozzle arrangement.
According to an embodiment, the method comprises spraying the vehicle from below and from the sides.
According to an embodiment, said primary flow is directed onto a wheel unit area mainly from below, and said auxiliary flow is directed onto a wheel unit mainly from the sides.
The above, as well as additional objects, features and advantages of the present invention, will be better understood through the following illustrative and non-limiting detailed description of preferred embodiments of the present invention, with reference to the appended drawings, where the same reference numerals will be used for similar elements, wherein:
a is a schematic side view of the spray zone of
b corresponds to the view of
c corresponds to the view of
d corresponds to the view of
a corresponds to the view of
b corresponds to the view of
c corresponds to the view of
d corresponds to the view of
e corresponds to the view of
f corresponds to the view of
The anti-icing system 10 comprises a spray nozzle arrangement 16 for spraying an anti-icing liquid onto the train 12, and a collection tank arrangement 18 for collecting anti-icing liquid dripping from the train 12. The tank arrangement 18 extends along a relatively short spray zone 20, at which the spray nozzle arrangement 16 is located, and a somewhat longer collection zone 22, along which no substantive spraying of anti-icing liquid occurs. The tank arrangement 18 comprises three collection tanks 18a, 18b, 18c extending along the rails 14. Two tanks 18a, 18b extend along the sides of the tracks 14, while a third tank 18c extends between the tracks 14. A pair of splash screens 24a, 24b on either side of the tracks 14 prevent splashing and spillage of anti-icing liquid outside the tank arrangement 18.
A drain arrangement 26 comprises a set of drains 26a-c located at the bottoms of the respective tanks 18a-c. The drain arrangement 26 allows a slush of spent anti-icing liquid, ice, and melted ice in the form of water, to be collected from the tank arrangement 18 by a recirculation plant 28. In the recirculation plant 28, collected slush is filtered from ice and other solid contamination, and melt water is separated from the anti-icing liquid, such that the anti-icing liquid can be re-used.
Turning now to
As is illustrated in
As is illustrated by a dashed rectangle, the recirculation plant 28, which may comprise large, complicated processing equipment for cleaning the anti-icing liquid, may be located within a housing formed by e.g. a cargo container 46 (
Referring again to
Typically, an anti-icing liquid would be a liquid having a freezing point below the freezing point of water, such that any anti-icing liquid residues remaining on the train after de-icing will remain in liquid or slush form when the train 12 is again exposed to cold climate. Thereby, any anti-icing liquid residues on the surface of the train 12 will prevent snow and ice from attaching to the train 12. Even though not necessary, the anti-icing liquid may optionally be heated when sprayed to the train 12, so as to increase the de-icing efficiency of the liquid when sprayed onto the train 12. Salt brine, ethylene glycol and propylene glycol are anti-icing liquids well known in the art, but also other liquids may be used for the purpose, such as alcohols, water solutions of sugar (e.g. glucose), or any combination of those anti-icing liquids.
Turning now to
Each of the nozzle support grids 52a-c comprises a mesh of metal tubes 54, to which the respective spray nozzles 36 are clamped as is illustrated in the magnified view of
A sensor arrangement 56 comprises a first, a second, a third and a fourth wheel sensor 58, 60, 62, 64 separated along the length of tracks 14. The first and second wheel sensors 58, 60 are located, with respect to the driving direction of the train 12 (
a-d illustrate an exemplary operation of the anti-icing system 10. For reasons of clarity, the tank arrangement 18, recirculation plant 28, and valve arrangement 38 are omitted in
A train 12 enters the anti-icing system 10 from left. The train 12 is provided with a plurality of wheel units of bogie type, of which only a first wheel unit 66 is illustrated in
In the position of
The first flow is maintained as the train 12 moves forward to the position illustrated in
When having reached the position of
The first and second flows 76, 82 are maintained as the train 12 moves on to the position illustrated in
The first flow 76 is still maintained as the train 12 moves on to the position illustrated in
Now that the first wheel unit 66 has passed all four sensors 58, 60, 62, 64, the entire wheel unit area, i.e. the portion of the train chassis adjacent to the wheel unit 66 formed by the wheel unit 66 and the leading and training guard areas 78, 84, will have been sprayed from below, whereas only the wheel unit 66 has been substantially sprayed from the sides.
Turning now to
In
When having reached the position of
When having reached the position of
When the controller 50 is notified of an eighth wheel-and-sensor combination, illustrated in
The fifth flow 102 is maintained as the train 12 moves on to the position illustrated in
The procedure described with reference to
Sometimes, two trains are connected in series to form a double train. To this end, after the entire train 12 has passed, an identical spraying procedure, exemplified by the procedure of
For a detection and spraying scheme like the one illustrated in
Clearly, the wheel-and-sensor combinations based on which spraying should be increased/initiated or decreased/stopped may be different for different types of trains, since wheel units may be of different designs and any guard areas 78, 84 in need of spraying may be located differently. Furthermore, spray nozzles 36 may be selected differently to form differently composed groups 72, 78 of spray nozzles 36 depending on e.g. the train's 12 wheel unit design or chassis design. By way of example, the first group 72 may consist of a first set of spray nozzles configured to be activated for all train designs, and a second set of designated, train type-specific spray nozzles specifically adjusted for spraying only a particular component of the train type to be de-iced.
To increase the timing accuracy of the starting and stopping of the flow(s) of anti-icing liquid, and to optimize the selection of spray nozzles 36 for each spray pattern, the anti-icing system 10 may be provided with a communication device 106 (
Information communicated to the anti-icing system 10 may, by way of example, comprise train identity, train type, train length, number of railway carriages, number of bogies, number of wheels, wheel unit length, wheel unit location, guard area length, and/or information identifying areas to be sprayed. Alternatively, one or several of those parameters may be provided to the controller 50 as operator input via an operator interface such as a keyboard or a touch screen.
In the above examples, each of the first and third flows 76, 98 of anti-icing liquid may be regarded as a primary flow, while each of the second, fourth and fifth flows 82, 100, 102 of anti-icing liquid may be regarded as an auxiliary flow, which may be controlled independently of the respective primary flow. This is merely an example; a primary flow may be directed onto any selected portion of the train to be anti-iced, e.g. onto the sides of the wheel units, and one or several optional auxiliary flow(s) may be directed onto any other selected portion of the train to be anti-iced.
Thanks to the individual control of nozzles or valves/groups of valves, spray flow patterns may be initiated, stopped, increased, reduced and/or modified based on e.g. the position of the train 12. Thereby, the anti-icing may be focused onto the train portions that are the most exposed to icing, and onto the train portions that are the most sensitive to icing. The train front 74; the wheel units 66, 86, 92 including wheels, suspension and brakes; the wheel unit areas including guard areas 78, 84, 87; and the couplings 89 are examples of such exposed and/or sensitive portions. The spraying of other portions of the train 12 may be reduced or omitted, thereby saving anti-icing time and liquid.
The portions of the train 12 to be sprayed may, as illustrated in the examples above, be pre-defined. Alternatively, an ice detector may be connected to the controller for dynamically determining the portions of the train 12 to be sprayed. Such an ice detector may be based on e.g. a spectrometer and/or a camera, and may be connected to an associated image processor implemented e.g. in the controller 50.
The invention has mainly been described above with reference to a few embodiments. However, as is readily appreciated by a person skilled in the art, other embodiments than the ones disclosed above are equally possible within the scope of the invention as defined by the appended patent claims.
For example, the invention is not limited to a spray nozzle arrangement comprising several spray nozzles or groups of spray nozzles; also a spray nozzle arrangement comprising a single spray nozzle falls within the terms of the appended claims.
The invention may be used for many different types of vehicles on tracks, such as trams, and is not limited to trains only. Wheel units need not be of bogie type; the invention may also be used on other types of wheel units, such as single axle wheel units, individually suspended wheels, or multiple-axle arrangements. It is not necessary that the entire wheel unit be sprayed; selectively spraying only a portion of the wheel unit, such as brakes and/or shock absorbers, may provide a sufficient ice protection in some instances. Moreover, the invention is not limited to anti-icing of wheel units; it may be used for selectively anti-icing other portions of a vehicle on tracks instead, or in combination with anti-icing wheel units.
The anti-icing system need not be provided with wheel sensors; other means for determining the location of a vehicle also fall within the terms of the appended claims. By way of example, the train 12 may be provided with a GPS receiver, and the anti-icing system 10 may be provided with a communications receiver for receiving the train's position from the train. Such a communications receiver would represent the means for determining the location of a vehicle portion to be sprayed, as defined by the appended claims.
Moreover, several features of the embodiments described hereinbefore may be used independently of each other, and thereby form separate inventive concepts which may be the subjects of divisional patent applications. Hence, according to a second inventive concept, there is provided a general method of determining the position of a vehicle on tracks, the method comprising
counting a number of wheel passages past a sensor arrangement comprising at least one wheel sensor; and
for each of a plurality of wheel passages past any of said at least one wheel sensor, obtaining a specific wheel-and-sensor combination identifying the location of a portion of the vehicle. Such a method may be used for accurately determining the position of a vehicle such as a train in a train washer or along a railway station platform.
According to a third inventive concept, there is provided a general method of selectively anti-icing portions of a vehicle on tracks using a spray nozzle arrangement comprising a plurality of spray nozzles, the method comprising
selecting a portion of a plurality of spray nozzles; and
initiating an increase and/or decrease of a flow through the selected portion of the plurality of spray nozzles so as to form a selected spray pattern. Thereby, the spray pattern may be adapted for the specific vehicle portions to be selectively anti-iced.
According to a fourth inventive concept, there is provided a general method of preparing an anti-icing system for operation, the method comprising receiving vehicle type identification information from a vehicle to be anti-iced. Thereby, the anti-icing system may be operated in a manner optimized for the vehicle type.
According to a fifth inventive concept, there is provided a general method of reducing the icing of a vehicle on tracks, the method comprising moving the vehicle along the tracks relative to a spray nozzle arrangement; and controlling a flow through the spray nozzle arrangement by actuating a valve arrangement adjacent to the tracks. Such a method allows for an accurate flow control, thereby minimizing the spillage.
According to a sixth inventive concept, there is provided an anti-icing system for reducing the icing of a vehicle on tracks, the anti-icing system comprising a spray nozzle arrangement for spraying an anti-icing liquid onto the vehicle, the spray nozzle arrangement comprising at least one spray nozzle for spraying the vehicle from below, and at least one spray nozzle for spraying the vehicle from the side. Such an anti-icing system provides for an efficient de- or anti-icing also of more complex structures of the vehicle.
According to a seventh inventive concept, there is provided an anti-icing system for reducing the icing of a vehicle on tracks, the anti-icing system comprising a spray nozzle arrangement for spraying an anti-icing liquid onto the vehicle, said spray nozzle arrangement being reconfigurably mounted to a support grid. Thereby, the spray nozzle arrangement may be reconfigured to suit different types of vehicles.
According to an eighth inventive concept, there is provided an anti-icing system for reducing the icing of a vehicle on tracks, the anti-icing system comprising a spray nozzle arrangement for spraying an anti-icing liquid onto the vehicle; and a tank arrangement, the tank arrangement extending along a relatively shorter spray zone, at which the spray nozzle arrangement is located, and along a relatively longer anti-icing liquid collection zone which is located, with respect to an intended driving direction of the vehicle, downstream of the spray zone. Such an anti-icing system saves valuable space, e.g. in a railway yard.
Various embodiments of each of the inventive concepts are described in detail in the description hereinbefore, with reference to the appended drawings.
Filing Document | Filing Date | Country | Kind | 371c Date |
---|---|---|---|---|
PCT/SE2011/051130 | 9/21/2011 | WO | 00 | 3/19/2014 |