The embodiments relate generally to a threaded fastener, and more particularly to a threaded fastener assembly that can provide incremental tension or clamp load and resistance to loosening.
Traditional anti-loosening threaded fasteners rely on features that oppose loosening torque force that exist in the fastener's application. Prevailing torque designs employ mechanical means in the threads to increase the amount of torque force required to loosen or remove the fastener, thereby opposing the aforementioned loosening torque force. This mechanical means can be distorted threads, non-metallic coating that covers some of the thread surface, or an additional plastic component, all of which add friction to oppose loosening torque. Prevailing torque fasteners have short re-use lives, with typical service policy being to replace the disassembled fastener with a new one upon reassembly. Another disadvantage of this fastener is that variation in prevailing torque results in added variation in the joint clamp load.
Some designs employ features on the fastener's clamping surface. These features are typically directional in nature and can be characterized as being “teeth” that “bite” or “dig” into the opposing clamped surface, thus raising the required torque force to loosen the fastener. The disadvantage with this fastener is the damage created to the mating surface by disassembly.
Other designs require drilling a hole in the male threaded fastener and using a castellated nut, which has slot across each pair of opposing flats and requires lining up a slot with the hole in the male fastener and installing a cotter pin to prevent loosening. The primary disadvantage of this type of design is cost.
Some designs that eliminate many of the disadvantages of the above described types of fasteners work effectively for those applications that are subjected to vibration or cyclic loading that stretches and relaxes the male fastener, as on an automotive wheel fastening application. However, if use of the clamped joint involves rotation of the assembly around the fastener's axis, such as on an automotive wheel spindle, the loosening torque that is generated by inertia in the starting and stopping of rotation prevents such designs from providing utility.
In one embodiment, a fastener assembly comprises a torquing member and a clamping member assembled on a common axis, where the torquing member comprises threads formed around the axis and an annular bearing surface extending around the axis on one end, the clamping member comprises an annular bearing surface formed around the axis on one end and facing the torquing member bearing surface, the annular bearing surface on the torquing member includes a plurality of helically inclined surface segments, where the surface segments include a first pitch that is greater than a pitch on the threads and the surface segments include a second pitch with opposite incline relative to the threads, and the annular bearing surface on the clamping member includes a plurality of helically inclined surface segments, where the surface segments include a third pitch that is greater than the pitch on the threads and the surface segments include a fourth pitch with opposite incline relative to the threads.
In another embodiment, a fastener assembly comprises a torquing member and a clamping member assembled on a common axis, the torquing member comprises threads that are provided with a predetermined pitch and that are located around the axis and an annular bearing surface extending around the axis on one end, the clamping member comprises an annular bearing surface extending around the axis on one end and facing the torquing member bearing surface, the annular bearing surface on the torquing member comprises a first series of helically inclined surface segments and a second series of helically inclined surface segments, where the surface segments of the first series are provided with a pitch that is greater than the predetermined pitch on the threads and the surface segments of the second series are provided with a pitch that is different than the predetermined pitch and inclined in the opposite direction, and the annular bearing surface on the clamping member comprises a third series of helically inclined surface segments and a fourth series of helically inclined surface segments, where the surface segments of the third series are provided with a pitch that is substantially greater than the predetermined pitch on the threads, and the surface segments of the fourth series are provided with a pitch that is different than the predetermined pitch and inclined in the opposite direction.
In another embodiment, a fastener assembly comprises a bolt with a head and a shaft and a washer assembled on the shaft, the bolt comprises threads formed around a portion of the shaft, the head comprises a plurality of helically inclined surface segments located on an underside of the head, where the surface segments include a first pitch that is greater than a pitch on the threads and the surface segments include a second pitch with opposite incline relative to the threads, and the washer comprises a bearing surface facing the underside of the head, the washer bearing surface comprises a plurality of helically inclined surface segments, where the surface segments include a third pitch that is greater than the pitch on the threads and the surface segments include a fourth pitch with opposite incline relative to the threads.
Other systems, methods, features and advantages of the invention will be, or will become, apparent to one with skill in the art upon examination of the following figures and detailed description. It is intended that all such additional systems, methods, features and advantages be included within this description, be within the scope of the invention, and be protected by the following claims.
The invention can be better understood with reference to the following drawings and description. The components in the figures are not necessarily to scale, emphasis instead being placed upon illustrating the principles of the invention. Moreover, in the figures, like referenced numerals designate corresponding parts throughout the different views.
One embodiment of a fastener assembly is depicted in
The nut 105 includes a nut body 109 which includes the hex-shaped head 107 and an annular flange 111. The nut body 109 is internally threaded (not shown) at 115 in a conventional manner. The threads 115 extend helically around the inside of the nut body 109 on a conventionally selected pitch X.
The annular flange 111 has an annular bottom bearing surface 113 which is generally undulated. As shown in
The washer 120 includes a washer body 124 which includes the flat base 122 and an annular flange 126. The washer body 124 has an unthreaded bore 132 through it. The annular flange 126 has an annular top bearing surface 128 which is generally undulating. As shown in
The interface of annular bottom bearing surface 113 of nut 105 and annular top bearing surface 128 of washer 120 may be at an angle with respect to base 122 of washer 120. The angle may be approximately 15 degrees, as shown in
Base 122 of washer 120 may include multiple raised serration segments 130, for example twenty serration segments 130, as shown in
Referring to
Each left hand helically inclined surface segment 128L may account for the corresponding degrees of the rotational path of bearing surface 128, for example approximately 15 degrees. The amount of the rotational path of bearing surface 128 accounted for by each left hand helically inclined surface segment 128L may be any other value, as required by the application of the embodiment. Each right hand helically inclined surface segment 128R may account for approximately 7.5 degrees of the rotational path of bearing surface 128. The amount of the rotational path of bearing surface 128 accounted for by each right hand helically inclined surface segment 128L may be any other value, as required by the application of the embodiment. The total of surface segments 128L and 128R account for the total 360 degree path of the surface 128. The total number of surface segments 128L and 128R on the washer 120 is equal to the total number of surface segments 113L and 113R on the nut 105.
Each of the right hand surface segments 128R are formed so that they extend helically about the same axis as that of the threads 115 on the nut 105. Each surface 128R is, in turn, helically inclined and in the same direction as the threads 115. The pitch of each of these right hand helical inclined surfaces 128R is Y. Pitch Y of right hand helical inclined surfaces 128R is different and greater than pitch X of threads 115 on the nut 105. Pitch Y being different and greater than pitch X may allow washer 120 to resist loosening, such as when torque is applied in the counterclockwise direction. The direction of rotation of tightening and loosening the fastener assembly 100 may vary depending on the application of the embodiment.
Each of the left hand surface segments 128L, on the other hand, lie on the surface of a helix inclined in the opposite direction of the right hand surface segments 128R. The pitch of each of these left hand helical inclined surfaces 128L is Z. The pitch Z is selected to provide a predetermined tension increase for each degree (torque angle) of rotation of the nut 105 as it rotates through the 15 degrees occupied by each surface segment 128L.
Referring to FIG.3,
Each left hand helically inclined surface segment 113L may account for approximately 15 degrees of the rotational path of bearing surface 113. The amount of the rotational path of bearing surface 113 accounted for by each left hand helically inclined surface segment 113L may be any other value, as required by the application of the embodiment. Each right hand helically inclined surface segment 113R may account for approximately 7.5 degrees of the rotational path of bearing surface 113. The amount of the rotational path of bearing surface 113 accounted for by each right hand helically inclined surface segment 113L may be any other value, as required by the application of the embodiment. The total of surface segments 113L and 113R account for the total 360 degree path of the surface 113. The total number of surface segments 113L and 113R on the nut 105 is equal to the total number of surface segments 128L and 128R on the washer 120.
Each of the right hand surface segments 113R are formed so that they extend helically about the same axis as that of the threads 115. Each surface 113R is, in turn, helically inclined and in the same direction as the threads 115. The pitch of each of these right hand helical inclined surfaces 113R is Y. Pitch Y of right hand helical inclined surfaces 113R is different and greater than pitch X of threads 115. Pitch Y being different and greater than pitch X may allow nut 105 to resist loosening, such as when torque is applied in the counterclockwise direction. The direction of rotation of tightening and loosening the fastener assembly 100 may vary depending on the application of the embodiment. The pitch Y of right hand helical inclined surfaces 113R may be the same as or complimentary to the pitch Y of right hand helical inclined surfaces 128R on the washer 120.
Each of the left hand surface segments 113L, on the other hand, lie on the surface of a helix inclined in the opposite direction of the right hand surface segments 113R. The pitch of each of these left hand helical inclined surfaces 113L is Z. The pitch Z is selected to provide a predetermined tension increase for each degree (torque angle) of rotation of the nut 105 as it rotates through the approximately 15 degrees occupied by each surface segment 113L. The pitch Z of left hand helical inclined surfaces 113L may be the same as or complimentary to the pitch Z of left hand helical inclined surfaces 128L on the washer 120.
As shown in
Continued clockwise rotation of fastener assembly 100 transitions from contact between left hand helically inclined surface segments to contact between right hand helically inclined surface segments. The clamp load decreases and tension in a male threaded component decreases while the right hand helically inclined surfaces interact. Segment 656 of line 650 shows the change in clamp load when right hand helically inclined surface segments interact as fastener assembly is tightened in a clockwise direction.
The amount of tension or clamping pressure is determined by the number of rotations the nut 105 makes and the pitch of the helically inclined surface segments. The clamping force desired can be achieved manually by counting segment passage or automatically by programming a computer driven torque wrench to do so.
Conversely, loosening of fastener assembly 100 in a counterclockwise direction increases tension in the fastener assembly 100 as the right hand helically inclined surface segments interact. The increase in tension as fastener assembly 100 rotates in a counterclockwise direction provides resistance to loosening torque that may be generated in the normal use of fastener assembly 100.
The resting position of fastener assembly 100 under load is when both the left hand and right hand helically inclined surfaces are in contact simultaneously. The resting positions 658 can be seen graphically in
Another embodiment of a fastener assembly is depicted in
Another embodiment of a fastener assembly is depicted in
The fastener assembly embodiments described in this disclosure are able to provide resistance to loosening torque for applications where the clamped joint rotates around the fastener's axis, such as rotation of a male threaded component inserted in the fastener assembly. In such an application, the loosening torque that is generated by inertia in starting and stopping the rotation is counteracted by the tension increase that occurs when the right hand helically inclined surfaces interact.
The fastener assembly embodiments described in this disclosure provide an inexpensive fastener assembly to manufacture and use because only a nut and washer that have the requisite helically inclined surfaces are required, additional components are not necessary. Additionally, the fastener assemblies described are reusable because none of the components are permanently damaged when applying or removing the fastener assembly. Further, the fastener assemblies will not damage the clamping surface because there are no teeth that are directional in nature to bite into the clamping surface.
This disclosure has been described in the context of a nut and a bolt with a mating flat base washer. It should be understood, however, that it might also be applied to a wide range of fastener assembly configurations, including nut/bolt and conical washer assemblies, for example. While this invention has been particularly shown and described with references to embodiments thereof, it will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the invention as defined by the appended claims.
The present patent document claims the benefit of the filing date under 35 U.S.C. § 119(e) of Provisional U.S. Patent Application Ser. No. 62/254,276, filed Nov. 12, 2015, which is hereby incorporated by reference.
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