Information
-
Patent Grant
-
6287096
-
Patent Number
6,287,096
-
Date Filed
Thursday, July 8, 199925 years ago
-
Date Issued
Tuesday, September 11, 200123 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
-
CPC
-
US Classifications
Field of Search
-
International Classifications
-
Abstract
An improved scroll compressor having a movable scroll that orbits without being inclined. The compressor has a fixed scroll formed in the housing. The movable scroll is accommodated in the housing and mates with the fixed scroll. The movable scroll is driven by a drive shaft via a crank mechanism. A flange is formed at the periphery of the movable scroll and lies perpendicular to the drive shaft. A groove is formed in the housing. The groove is slightly wider than the thickness of the flange. The flange is slidably accommodated in the groove. Support holes extend through the flange. A pin is supported in each support hole. The ends of each pin are received in guide holes. Since engagement of the flange and the groove prevents the movable scroll from being inclined, the pin is maintained parallel to the guide holes and follows the wall of the guide holes. As a result, uneven wear of the pins and the guide holes is avoided.
Description
BACKGROUND OF THE INVENTION
The present invention relates to scroll compressor for compressing gas.
FIG. 10
shows such a scroll compressor, which was disclosed in Japanese Unexamined Patent Publication No. 5-321850. The compressor includes a fixed scroll
52
formed in a center housing part
51
. A drive shaft
56
is rotatably supported by a front housing part
55
. The front housing part
55
and the center housing part
51
form a scroll housing for accommodating a movable scroll
53
. A compression chamber
54
is defined between the movable scroll
53
and the fixed scroll
52
. The movable scroll
53
is supported by a crank mechanism
56
a.
The crank mechanism
56
a
converts rotation of the drive shaft
56
into eccentric (orbital) movement of the movable scroll
53
relative to the drive shaft
56
. Orbital movement of the movable scroll
53
causes the volume of the compression chamber
54
to change from the maximum to the minimum and then from the minimum to the maximum. As the volume of the compression chamber
54
is decreased, gas in the compression chamber
54
is compressed.
A compression reaction force generated by compressing gas acts on the rear face
55
a
of the front housing part
55
. Guide holes
55
b
(only one is shown) are formed in the rear face
55
a.
Support holes
53
b
are formed in a base plate
53
a
of the movable scroll
53
. A pin
57
is fitted in each support hole
53
b.
The distal end of each pin
57
is inserted into the corresponding guide hole
55
b
. Each pin
57
, the corresponding hole
53
b
and the corresponding guide hole
55
b
form an anti-rotation mechanism. When rotation of the drive shaft
56
is transferred to the movable scroll
53
by the crank mechanism
56
a,
the anti-rotation mechanisms prevent the movable scroll
53
from rotating, while permitting the movable scroll
53
to orbit at a predetermined radius.
The diameter of the support holes
53
b
is slightly greater than the diameter of the pins
57
such that each pin
57
rotates in the corresponding support hole
53
b.
The pins
57
are supported by the movable scroll
53
in a cantilevered manner. Therefore, when receiving a radial force, each pin
57
is slightly inclined in the corresponding hole
53
b.
When the movable scroll
53
is orbiting, inclination of the pins
57
causes the load to concentrate at the open end of the hole
53
b,
which excessively wears the open end of the hole
53
b.
The wearing of the open end of the holes
53
b
causes the inclination of the pins
57
to increase. As a result, the orbit radius of the movable scroll
53
eventually exceeds the initial value. A greater orbit radius of the scroll
53
degrades the compression efficiency of the compressor. If the pins
57
are supported by the front housing part
55
and the guide holes are formed in the base plate
53
a,
the compressor will have the same problem.
In order to prevent the pin
57
from inclining, the proximal end of each pin
57
may be fixed within the corresponding support hole
53
b,
and a bearing may be fitted to the distal end of each pin
57
. The outer surface of the bearing rolls on the wall of the guide hole
55
b
. This structure prevents the pins
57
from inclining relative to the movable scroll
53
. Thus, the holes
53
b
are not unevenly worn. However, when the compressor is started, the movable scroll
53
is slightly inclined. At this time, each bearing unevenly contacts the open end of the corresponding guide hole
55
b
. This unevenly wears the bearings and the open end of the guide holes
55
b
, which eventually increases the orbit radius of the movable scroll
53
. Accordingly, the compression efficiency of the compressor is lowered.
SUMMARY OF THE INVENTION
Accordingly, it is an objective of the present invention to provide a scroll compressor that improves the compression efficiency.
To achieve the foregoing and other objectives and in accordance with the purpose of the present invention, a scroll compressor for compressing gas is provided. The scroll compressor includes a housing having an annular groove that includes a pair of walls facing each other, a fixed scroll formed in the housing, a drive shaft rotatably supported in the housing, a movable scroll accommodated in the housing to mate with the fixed scroll and a crank mechanism. The crank mechanism is located between the drive shaft and the movable scroll for driving the movable scroll in accordance with the rotation of the drive shaft. A projection extends radially from the movable scroll along a plane perpendicular to the axis of the drive shaft. The projection is located in the annular groove and slides along the walls of the annular groove, and has a thickness measured in the axial direction of the drive shaft. The distance between the groove walls is greater than the thickness of the projection by a predetermined value. The scroll compressor further includes a restriction mechanism for inhibiting rotation of the movable scroll with respect to the axis of the movable scroll and for permitting orbital movement of the movable scroll. The restriction mechanism includes a restriction member supported by the projection or the groove walls.
Other aspects and advantages of the invention will become apparent from the following description, taken in conjunction with the accompanying drawings, illustrating by way of example the principles of the invention.
BRIEF DESCRIPTION OF THE DRAWINGS
The features of the present invention that are believed to be novel are set forth with particularity in the appended claims. The invention, together with objects and advantages thereof, may best be understood by reference to the following description of the presently preferred embodiments together with the accompanying drawings in which:
FIG. 1
is a cross-sectional view showing a scroll compressor according to a first embodiment of the present invention;
FIG. 2
is an exploded perspective view showing the compressor of
FIG. 1
;
FIG. 3
is an enlarged partial cross-sectional view illustrating an anti-rotation mechanism;
FIG. 4
is a cross-sectional view taken along line
4
—
4
of
FIG. 1
;
FIG. 5
is an enlarged partial cross-sectional view illustrating a an anti-rotation mechanism according to a second embodiment;
FIG. 6
is an enlarged partial cross-sectional view illustrating a an anti-rotation mechanism according to a third embodiment;
FIG. 7
is an enlarged partial cross-sectional view illustrating a an anti-rotation mechanism according to a fourth embodiment;
FIG. 8
is an enlarged partial cross-sectional view illustrating a an anti-rotation mechanism according to a fifth embodiment;
FIG. 9
is a perspective view showing a movable scroll according to another embodiment; and
FIG. 10
is a cross-sectional view illustrating a prior art scroll compressor.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
A scroll compressor according to a first embodiment of the present invention will now be described with reference to
FIGS. 1
to
4
.
As shown in
FIG. 1
, the scroll compressor includes a center housing part
11
, a front housing part
12
and a rear housing part
13
, which are made of aluminum alloy. The center housing part
11
, the front housing part
12
and the rear housing part
13
are secured to one another by bolts (not shown). As shown in
FIG. 2
, a recess
122
is formed in the front housing part
12
. A rim
111
is formed in the front end (left side as viewed in
FIG. 1
) of the center housing part
11
. A rim
121
is formed in the rear end (right side as viewed in
FIG. 1
) of the front housing part
12
. The rim
111
is secured to the rim
121
. The rear housing part
13
is secured to the rear end of the center housing part
11
.
A fixed scroll
14
is integrally formed with the center housing part
11
and includes a base plate
141
and a volute portion
142
protruding from the base plate
141
. The front housing part
12
and the center housing part
11
accommodate a movable scroll
15
. The movable scroll
15
includes a base plate
151
, a volute portion
152
protruding from the rear side of the base plate
151
, a boss
153
protruding from the front side of the base plate
151
and a radial projection, or flange
154
. The flange
154
is integrally formed with the periphery of the base plate
151
such that the flange
154
lies in a plane perpendicular to the axis of the drive shaft
18
. A compression chamber
16
is defined between the volute portion
152
of the movable scroll
15
and the volute portion
142
of the fixed scroll
14
. An annular suction chamber
17
is defined between the volute portions
142
,
152
and the inner wall of the center housing part
11
. A crank chamber
28
is defined between the front housing part
12
and the base plate
151
of the movable scroll
15
. A crank mechanism
29
is accommodated in the crank chamber
28
. The crank mechanism
29
orbits the movable scroll
15
.
As shown in
FIG. 1
, the drive shaft
18
is rotatably supported by a bearing
19
in the front housing part
12
. The crank mechanism
29
includes the drive shaft
18
, a crank pin
20
, a bushing
21
and a counter weight
23
. As shown in
FIGS. 1 and 4
, the crank pin
20
extends rearward from the drive shaft
18
and is radially offset from the axis of the drive shaft
18
. The bushing
21
has an eccentric hole
22
. The bushing
21
is fitted in the boss
153
with a bearing
24
. The distal end of the crank pin
20
is fitted in the eccentric hole
22
. The counterweight
23
is integrally formed with the proximal end of the crank pin
20
.
The structure of the anti-rotation mechanisms
25
(only one is shown) will now be described with reference to
FIGS. 1
to
3
. The anti-rotation mechanisms
25
permit the movable scroll
15
to orbit while prohibiting its rotation. As shown in
FIG. 1
, the recess
122
of the front housing part
12
and the front face
112
of the center housing part
11
define an annular groove. The axial dimension of the annular groove is slightly greater than that of the flange
154
. Most of the flange
154
is located in the groove.
As shown in
FIG. 2
, four support holes
155
extend through the flange
154
. The support holes
155
are equally spaced apart in the circumferential direction of the flange
154
. A pin
26
is inserted in each support hole
155
. The diameter of the pins
26
is slightly smaller than that of the support holes
155
so that each pin
26
is permitted to rotate. Four guide holes
113
are formed in the front face
112
of the center housing part
11
. As shown in
FIGS. 1 and 3
, another four guide holes
123
are formed in the recess
122
. Each pin
26
is loosely fitted in the corresponding pair of guide holes
113
and
123
.
As shown in
FIG. 2
, an annular spacer
27
is located between the front end face
158
of the flange
154
and the front housing part
12
. The compression reaction force acting on the movable scroll
15
is received by the front housing part
12
via the spacer
27
. The spacer
27
has four through holes
271
. The pins
26
are inserted in the through holes
271
. The distance X (see
FIG. 3
) between the rear end face
159
of the flange
154
and the front face
112
of the center housing part
11
can be changed by altering the thickness of the spacer
27
. In the embodiment of
FIGS. 1
to
4
, the distance X is 0.01 mm.
As shown in
FIG. 3
, a recess
156
is formed about each support hole
155
on each face
158
,
159
of the flange
154
. That is, the support holes
155
are countersunk The recesses
156
facilitate the entry of atomized oil, which is dispersed in the refrigerant gas, into the support holes
155
. When the drive shaft
18
rotates, engagement of the pins
26
and the guide holes
113
,
123
prevents the movable scroll
15
from rotating while permitting the movable scroll
15
to orbit about the axis of the drive shaft
18
. The orbit radius of the movable scroll
15
is calculated by subtracting the radius of the pin
26
from the radius of the guide holes
113
,
123
.
As shown in
FIG. 1
, an inlet
30
is formed in the front housing part
12
. The inlet
30
is connected to an external refrigerant circuit (not shown). Refrigerant gas is drawn into the crank chamber
28
through the inlet
30
. As shown in
FIGS. 1 and 2
, suction passages
157
are formed in the flange
154
to conduct refrigerant gas in the crank chamber
28
to the suction chamber
17
. A discharge port
31
is formed in the center of the base plate
141
of the fixed scroll
14
to communicate the compression chamber
16
with a discharge chamber
32
formed in the rear housing part
13
. A discharge valve flap
33
is located at the outer end of the discharge port
31
. A stopper
34
limits the opening amount of the discharge valve flap
33
. An outlet
35
is formed in the rear housing part
13
. Pressurized gas in the discharge chamber
32
is discharged to the external refrigerant circuit through the outlet
35
.
The operation of the scroll compressor will now be described.
When the drive shaft
18
is rotated, the crank pin
20
, the bushing
21
and the bearing
24
causes the movable scroll
15
to orbit about the axis of the drive shaft
18
without rotating the scroll
15
. Orbital movement of the scroll
15
draws refrigerant gas into the suction chamber
17
through the inlet
30
, the crank chamber
28
and the suction passage
157
. The refrigerant gas flows from the suction chamber
17
to the compression chamber
16
along the volute portions
142
,
152
. The orbiting movement of the movable scroll
15
moves the gas along the volute portions
142
,
152
toward the center of the compression chamber
16
, while gradually compressing the gas. The compressed gas pushes open the discharge valve flap
33
and flows into the discharge chamber
32
through the discharge port
31
. The gas is then supplied to the external refrigerant circuit through the outlet
35
.
The scroll compressor of
FIGS. 1
to
4
has the following advantages.
(1) The flange
154
formed on the movable scroll
15
lies in a plane perpendicular to the axis of the drive shaft
18
. The flange
154
is located between the center housing part
11
and the front housing part
12
, and the distance X exists between the flange
154
and the center housing part
11
. The mid-section of each pin
26
engages the flange
154
, and the ends of each pin
26
are loosely fitted in the corresponding guide holes
113
,
123
. This construction permits the movable scroll
15
to orbit without rotating. When the movable scroll
15
is orbiting, the forces act evenly on the parts of each pin
26
that engage the guide holes
113
,
123
which prevents the open ends of the corresponding support hole
155
from being worn excessively. As a result, the orbit radius of the movable scroll
15
is not increased and the compression efficiency of the compressor is not lowered. The durability of the compressor is also improved.
(2) The compression reaction force urges the flange
154
to the left as viewed in
FIG. 3
, which creates a space between the rear end face
159
of the flange
154
and the front face
112
of the center housing part
11
. However, the spacer
27
maintains the space X between the rear face
159
of the flange
154
and the front face
112
of the center housing part
11
at a relatively narrow dimension (0.01 mm). This prevents the movable scroll
15
from being inclined, particularly when the movable scroll
15
starts orbiting. As a result, the movable scroll
15
is started smoothly and operates smoothly thereafter.
(3) Dimensional tolerances in measurement and assembly of the compressor cause the distance X to vary. The variations of the distance X result in variations of characteristics of manufactured compressors. However, the variations of the distance X are compensated for by simply changing the thickness of the spacer
27
, which is located between the recess
122
and the flange
154
. Accordingly, variations of characteristics of manufactured compressors are eliminated. The spacer
27
may be made of a material having a high wear resistance such as stainless steel, and the flange
154
may be made of aluminum alloy. This prevents engaging surfaces of the spacer
27
and the flange
154
from being easily worn, thereby improving the durability of the compressor.
(4) The recesses
156
are formed about the ends of each support hole
155
. The recesses
156
allow refrigerant gas containing atomized oil to easily enter between the support hole
155
and the pin
26
. As a result, the pin
26
smoothly slides on the inner wall of the support hole
155
, which prevents the pin
26
and the support hole
155
from wearing.
(5) The flange
154
is integrally formed with the movable scroll
15
, which facilitates the manufacture.
A scroll compressor according to a second embodiment will now be described with reference to FIG.
5
. The differences from the embodiment of
FIGS. 1
to
4
will mainly be discussed below.
In the second embodiment, front support holes
12
a
are formed in the front housing part
12
and corresponding rear support holes
11
a
are formed in the center housing part
11
. Guide holes
15
a
are formed in the movable scroll
15
. Each pin
26
extends through one of the guide holes
15
a
and is supported by the corresponding front and rear support holes
12
a,
11
a.
Therefore, the axial center of each pin
26
engages the wall of the associated guide hole
15
a,
and the ends of each pin
26
are supported by the corresponding support holes
11
a,
12
a.
The diameter of each guide hole
15
a
is greater than the diameter of the pins
26
. The orbit path of the movable scroll
15
is defined by contact between the guide pins
26
and the guide holes
15
a.
The construction of
FIG. 5
prevents the pins
26
from inclining when the movable scroll
15
orbits. Therefore, neither the support holes
11
a,
12
a
nor the guide holes
15
a
are worn near their openings, which prevents the orbit radius of the movable scroll
15
from increasing. As a result, the compression efficiency of the compressor will not degrade. Further, the construction of
FIG. 5
smoothly orbits the movable scroll
15
. The embodiment of
FIG. 5
has the advantages (2) to (5) of the embodiment of
FIGS. 1
to
4
.
A scroll compressor according to a third embodiment will now be described with reference to FIG.
6
. The differences from the embodiment of
FIGS. 1
to
4
will mainly be discussed below. In the embodiment of
FIG. 6
, anti-rotation mechanisms
25
(only one is shown) are located between the front housing part
12
and the center housing part
11
. The construction of the anti-rotation mechanism
25
of
FIG. 6
is similar to that of a ball bearing. The mechanism
25
includes a flange
154
, a support hole
15
b,
a ball
41
and guide holes
11
b,
12
b.
The support hole
15
b
is formed in the flange
154
for rotatably accommodating the ball
41
. The ball
41
is located between the guide hole
11
b
formed in the center housing part
11
and the guide hole
12
b
formed in the front housing part
12
. The guide holes
11
b,
12
b
have concave surfaces corresponding to the shape of the ball
41
. The mid-section of the ball
41
is supported by the flange
154
, while the ends of the ball
41
engage the guide holes
11
b,
12
b.
When the movable scroll
15
orbits, forces act evenly on the walls of the guide holes
11
b,
12
b
via the ball
41
. This prevents the support hole
15
b
and guide holes
11
b,
12
b
from being unevenly worn. Further, the embodiment of
FIG. 5
has the advantages (2) to (5) of the embodiment of
FIGS. 1
to
4
.
A scroll compressor according to a fourth embodiment will now be described with reference to FIG.
7
. The differences from the embodiment of
FIGS. 1
to
4
will mainly be discussed below. In the embodiment of
FIG. 7
, the rear guide holes
113
shown in
FIGS. 1
to
4
are omitted. Blind support holes
15
c
are formed in the flange
154
. One end of each pin
26
is inserted in one of the support holes
15
c.
The other end of the pin
26
is inserted into the guide hole
123
. The outer surface of each pin
26
is parallel to the wall of the corresponding guide hole
123
. The distance X between the front face
112
of the rim
111
and the flange
154
is 0.01 mm, as in the embodiment of
FIGS. 1
to
4
. Therefore, the flange
154
, which is located between the housings
11
,
12
, lies in a plane perpendicular to the drive shaft
18
. The movable scroll
15
is prevented from inclining relative to the plane.
The construction of
FIG. 7
prevents the flange
154
(the movable scroll
15
) from inclining when the movable scroll
15
orbits. Thus, the pins
26
are not inclined relative to the inner surface of the guide holes
123
. Therefore, the construction of
FIG. 7
prevents the support holes
15
c
and the guide holes
123
from being unevenly worn. As a result, the orbit radius of the movable scroll
15
is not increased and the compression efficiency does not degrade. Further, the construction of
FIG. 7
allows the movable scroll
15
to smoothly orbit. Also, the embodiment of
FIG. 7
has the advantages (3) to (5) of the embodiment of
FIGS. 1
to
4
.
A scroll compressor according to a fifth embodiment will now be described with reference to FIG.
8
. The differences from the embodiment of
FIG. 5
will mainly be discussed below. In the embodiment of
FIG. 8
, the rear support holes
11
a
shown in
FIG. 5
are omitted. Each pin
26
is supported by a support hole
124
formed in the front housing part
12
. The outer surface of each pin
26
is parallel to the inner surface of the corresponding guide hole
15
a.
The distance X between the front face
112
of the rim
111
and the flange
154
is 0.01 mm, as in the embodiment of
FIGS. 1
to
4
. Therefore, the flange
154
, which is located between the housings
11
,
12
, lies in a plane perpendicular to the drive shaft
18
. The movable scroll
15
is prevented from inclining relative to the plane.
The construction of
FIG. 8
prevents the flange
154
(the movable scroll
15
) from inclining when the movable scroll
15
orbits. Therefore, each support hole
124
and each guide hole
15
a
are prevented from being unevenly worn. As a result, the orbit radius of the movable scroll
15
is not increased, and the compression efficiency is not lowered. Further, the construction of
FIG. 8
allows the movable scroll
15
to smoothly orbit.
The embodiment of
FIG. 8
has the advantages (3) to (5) of the embodiment of
FIGS. 1
to
4
.
Although only five embodiments of the present invention have been described herein, it should be apparent to those skilled in the art that the present invention may be embodied in many other specific forms without departing from the spirit or scope of the invention. Particularly, it should be understood that the invention may be embodied in the following forms.
In the embodiment of
FIGS. 1
to
4
, each pins
26
may be fixed to the flange
154
and bearings may be fitted to the ends of the pin
26
. The bearings roll along the walls of the guide holes
113
,
123
. This construction prevents the pin
26
from inclining relative to the inner surfaces of the guide holes
113
,
123
. Therefore, uneven wear of the guide pins
26
and the guide holes
113
,
123
is prevented.
In the embodiment of
FIG. 5
, bearings may be located between the outer surface of each pin
26
and the inner surfaces of the support holes
11
a,
12
a.
Alternatively, a bearing may be located between each guide pin
26
and the corresponding guide hole
15
a.
The shape of the flange
154
may be altered. For example, as shown in
FIG. 9
, the flange
154
may be replaced by projections
154
a
extending radially from the base plate
151
of the movable scroll
15
.
The flange
154
may be made of material different from that of the base plate
151
. In this case, the flange
154
may be integrated with the base plate
151
by insert molding.
The distance X may be changed between 0.01 mm and 0.2 mm.
The number of the anti-rotation mechanisms
25
may be arbitrarily determined.
Therefore, the present examples and embodiments are to be considered as illustrative and not restrictive and the invention is not to be limited to the details given herein, but may be modified within the scope and equivalence of the appended claims.
Claims
- 1. A scroll compressor for compressing gas comprising:a housing; a fixed scroll formed in the housing; a drive shaft rotatably supported in the housing; a movable scroll accommodated in the housing to mate with the fixed scroll and driven in accordance with the rotation of the drive shaft; a regulating means for regulating inclination of the movable scroll with respect to the axis of the drive shaft, wherein the regulating means is arranged between the housing and the movable scroll; and wherein the regulating means includes a projection extending radially from the moveable scroll along a plane perpendicular to the axis of the drive shaft; and a restriction means for inhibiting rotation of the movable scroll with respect to the axis of the moveable scroll and for permitting orbital movement of the movable scroll, wherein the restriction means includes a restriction member having a mid-section and ends, the mid-section of the restriction member is supported by a support hole formed through the regulating means, and the ends of the restriction member are loosely received by first and second guide holes formed in the housing, wherein the guide holes have an inner diameter greater than that of the support hole so that the restriction member orbits within the guide holes by contacting an inner periphery surface of the guide holes.
- 2. The scroll compressor according to claim 1, wherein the restriction means includes:a plurality of support holes formed on the projection, wherein the support holes are formed at equal intervals on an imaginary circle that is coaxial with the axis of the movable scroll; and a plurality of guide holes formed on the housing, and wherein each guide hole corresponds to a support hole.
- 3. The scroll compressor according to claim 1, wherein the housing has an annular groove that includes a pair of walls facing each other, wherein the regulating means includes the annular groove, wherein the projection has a thickness measured in the axial direction of the drive shaft, wherein the distance between the groove walls is greater than the thickness of the projection by a predetermined value, wherein the projection is located in the annular groove and slides along the groove walls.
- 4. The scroll compressor according to claim 3, wherein the projection is a flange.
- 5. The scroll compressor according to claim 3, wherein the projection is a plurality of panels radially extending from the movable scroll.
- 6. The scroll compressor according to claim 3, wherein the regulating means further includes a spacer located between the projection and the one of the groove walls to adjust the distance between the projection and the other of the groove walls to the predetermined value.
- 7. The scroll compressor according to claim 3, wherein the distance between the groove walls is greater than the thickness of the projection by 0.01 mm to 0.2 mm.
- 8. The scroll compressor according to claim 3, wherein the restriction mechanism includes said support hole, which is a through hole formed in the projection, wherein each groove wall has a guide hole facing the support hole, wherein the restriction member is a ball located within the annular groove wherein the ball is rotatably retained in the support hole and loosely fitted in each guide hole.
- 9. The scroll compressor according to claim 3, wherein the restriction member is a pin that is parallel with the drive shaft, and wherein the axis of the support hole and the guide hole are parallel to the axis of the drive shaft so that the pin remains parallel to the drive shaft while orbiting within the guide holes.
- 10. The scroll compressor according to claim 9, wherein the guide holes are formed in the groove walls of the housing.
- 11. The scroll compressor according to claim 9, wherein the support hole is a blind hole formed in the projection, wherein the guide hole is formed in one of the groove walls to face the opening of the support hole, wherein one end of the pin is supported by the support hole, and wherein the other end of the pin is loosely received in the guide hole.
- 12. A scroll compressor for compressing gas comprising:a housing having an annular groove that includes a pair of walls facing each other; a fixed scroll formed in the housing; a drive shaft rotatably supported in the housing; a movable scroll accommodated in the housing to mate with the fixed scroll; a crank mechanism located between the drive shaft and the moveable scroll for driving the movable scroll in accordance with the rotation of the drive shaft; a projection extending radially from the movable scroll along a plane perpendicular to the axis of the drive shaft, wherein the projection is located in the annular groove and slides along the walls of the annular groove, wherein the projection has a thickness measured in the axial direction of the drive shaft, and wherein the distance between the groove walls is greater than the thickness of the projection by a predetermined value; and a restriction mechanism for inhibiting rotation of the movable scroll with respect to the axis of the moveable scroll and for permitting orbital movement of the movable scroll, wherein the restriction mechanism includes a restriction member, wherein the restriction member has a mid-section and ends, the mid-section of the restriction member is either supported by a support hole formed through the projection or loosely received by a guide hole formed through the projection, and the ends of the restriction member are either loosely received by first and second guide holes formed in the groove walls when the mid-section of the restriction member is supported by a support hole or supported by support holes formed in the groove walls when the mid-section of the restriction member is loosely received by a guide hole, wherein each guide hole has an inner diameter greater than that of each support hole so that the restriction member orbits within the guide hole by contacting an inner periphery surface of the guide holes while remaining parallel to the drive shaft.
- 13. A scroll compressor for compressing gas comprising:a housing having an annular groove that includes a pair of walls facing each other; a fixed scroll formed in the housing; a drive shaft rotatably supported in the housing; a movable scroll accommodated in the housing to mate with the fixed scroll; a crank mechanism located between the drive shaft and the moveable scroll for driving the movable scroll in accordance with the rotation of the drive shaft; a projection extending radially from the movable scroll along a plane perpendicular to the axis of the drive shaft, wherein the projection is located in the annular groove and slides along the walls of the annular groove, wherein the projection has a thickness measured in the axial direction of the drive shaft, and wherein the distance between the groove walls is greater than the thickness of the projection by a predetermined value; and a restriction mechanism for inhibiting rotation of the movable scroll with respect to the axis of the moveable scroll and for permitting orbital movement of the movable scroll, wherein the restriction mechanism includes a restriction member, wherein the restriction member has a mid-section and ends, the mid-section of the restriction member is supported by a support hole formed through the projection, and the ends of the restriction member are loosely received by first and second guide holes formed in the groove walls, wherein the guide holes have an inner diameter greater than that of the support hole so that the restriction member orbits within the guide holes by contacting an inner periphery surface of the guide holes.
- 14. The scroll compressor according to claim 13, wherein the restriction mechanism includes:a plurality of support holes formed on the projection, wherein the support holes are formed at equal intervals on an imaginary circle that is coaxial with the axis of the moveable scroll; and a plurality of guide holes formed on the housing, and wherein each guide hole corresponds to a support hole.
- 15. The scroll compressor according to claim 13, wherein the restriction member is a pin that is parallel with the drive shaft, and wherein the axis of the support hole and the guide hole are parallel to the axis of the drive shaft so that the pin remains parallel to the drive shaft while orbiting within the guide holes.
- 16. The scroll compressor according to claim 13, wherein the restriction mechanism includes a support hole, which is a through hole formed in the projection, wherein each groove wall has a guide hole facing the support hole, wherein the guide holes have an inner diameter greater than that of the support hole, wherein the restriction member is a ball located within the annular groove, wherein the ball is rotatably retained in the support hole and loosely fitted in each guide hole.
- 17. The scroll compressor according to claim 13, wherein the projection is a flange.
- 18. The scroll compressor according to claim 13, wherein the projection is a plurality of panels radially extending from the movable scroll.
- 19. The scroll compressor according to claim 13, wherein the distance between the groove walls is grater than the thickness of the projection by 0.01 mm to 0.2 mm.
- 20. The scroll compressor according to claim 19 further comprising a spacer located between the projection and the one of the groove walls to adjust the distance between the projection and the other of the groove walls to the predetermined value.
- 21. A scroll compressor for compressing gas comprising:a housing having an annular groove that includes a pair of walls facing each other; a fixed scroll formed in the housing; a drive shaft rotatable supported in the housing; a movable scroll accommodated in the housing to mate with the fixed scroll; a crank mechanism located between the drive shaft and the moveable scroll for driving the movable scroll in accordance with the rotation of the drive shaft; a projection extending radially from the movable scroll along a plane perpendicular to the axis of the drive shaft, wherein the projection is located in the annular groove and slides along the walls of the annular groove, wherein the projection has a thickness measured in the axial direction of the drive shaft, and wherein the distance between the groove walls is greater than the thickness of the projection by a predetermined value; and a restriction mechanism for inhibiting rotation of the movable scroll with respect to the axis of the moveable scroll and for permitting orbital movement of the movable scroll, wherein the restriction mechanism is a pin that is parallel with the drive shaft, wherein the pin is supported by a support hole formed either in the projection or in the housing, wherein the other of the projection and the housing has a guide hole that faces the support hole and receives part of the pin, wherein the axis of the support hole and the guide hole are parallel to the axis of the drive shaft, and wherein the guide hole has an inner diameter greater than that of the support hole so that the pin orbits within the guide hole while remaining parallel to the drive shaft; and a recess formed around the opening of the support hole.
- 22. A scroll compressor for compressing gas comprising:a housing; a fixed scroll formed in the housing; a drive shaft rotatably supported in the housing; a movable scroll accommodated in the housing to mate with the fixed scroll and driven in accordance with the rotation of the drive shaft; a regulating means for regulating inclination of the movable scroll with respect to the axis of the drive shaft, wherein the regulating means is arranged between the housing and the movable scroll; and a restriction means for inhibiting rotation of the movable scroll with respect to the axis of the moveable scroll and for permitting orbital movement of the movable scroll, wherein the restriction means includes a pin that is parallel with the drive shaft, wherein the pin is supported by a support hole formed either in the projection or in the housing, wherein the other of the projection and the housing has a guide hole that faces the support hole and receives part of the pin, wherein the axis of the support hole and the guide hole are parallel to the axis of the drive shaft, and wherein the guide hole has an inner diameter greater than that of the support hole so that the pin orbits within the guide hole while remaining parallel to the drive shaft; and a recess formed around the opening of the support hole.
Priority Claims (1)
Number |
Date |
Country |
Kind |
10-196230 |
Jul 1998 |
JP |
|
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5807089 |
Tsumarari et al. |
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