Anti-rotation mechanism for movable scroll in scroll compressor

Information

  • Patent Grant
  • 6287096
  • Patent Number
    6,287,096
  • Date Filed
    Thursday, July 8, 1999
    25 years ago
  • Date Issued
    Tuesday, September 11, 2001
    23 years ago
Abstract
An improved scroll compressor having a movable scroll that orbits without being inclined. The compressor has a fixed scroll formed in the housing. The movable scroll is accommodated in the housing and mates with the fixed scroll. The movable scroll is driven by a drive shaft via a crank mechanism. A flange is formed at the periphery of the movable scroll and lies perpendicular to the drive shaft. A groove is formed in the housing. The groove is slightly wider than the thickness of the flange. The flange is slidably accommodated in the groove. Support holes extend through the flange. A pin is supported in each support hole. The ends of each pin are received in guide holes. Since engagement of the flange and the groove prevents the movable scroll from being inclined, the pin is maintained parallel to the guide holes and follows the wall of the guide holes. As a result, uneven wear of the pins and the guide holes is avoided.
Description




BACKGROUND OF THE INVENTION




The present invention relates to scroll compressor for compressing gas.





FIG. 10

shows such a scroll compressor, which was disclosed in Japanese Unexamined Patent Publication No. 5-321850. The compressor includes a fixed scroll


52


formed in a center housing part


51


. A drive shaft


56


is rotatably supported by a front housing part


55


. The front housing part


55


and the center housing part


51


form a scroll housing for accommodating a movable scroll


53


. A compression chamber


54


is defined between the movable scroll


53


and the fixed scroll


52


. The movable scroll


53


is supported by a crank mechanism


56




a.


The crank mechanism


56




a


converts rotation of the drive shaft


56


into eccentric (orbital) movement of the movable scroll


53


relative to the drive shaft


56


. Orbital movement of the movable scroll


53


causes the volume of the compression chamber


54


to change from the maximum to the minimum and then from the minimum to the maximum. As the volume of the compression chamber


54


is decreased, gas in the compression chamber


54


is compressed.




A compression reaction force generated by compressing gas acts on the rear face


55




a


of the front housing part


55


. Guide holes


55




b


(only one is shown) are formed in the rear face


55




a.


Support holes


53




b


are formed in a base plate


53




a


of the movable scroll


53


. A pin


57


is fitted in each support hole


53




b.


The distal end of each pin


57


is inserted into the corresponding guide hole


55




b


. Each pin


57


, the corresponding hole


53




b


and the corresponding guide hole


55




b


form an anti-rotation mechanism. When rotation of the drive shaft


56


is transferred to the movable scroll


53


by the crank mechanism


56




a,


the anti-rotation mechanisms prevent the movable scroll


53


from rotating, while permitting the movable scroll


53


to orbit at a predetermined radius.




The diameter of the support holes


53




b


is slightly greater than the diameter of the pins


57


such that each pin


57


rotates in the corresponding support hole


53




b.


The pins


57


are supported by the movable scroll


53


in a cantilevered manner. Therefore, when receiving a radial force, each pin


57


is slightly inclined in the corresponding hole


53




b.


When the movable scroll


53


is orbiting, inclination of the pins


57


causes the load to concentrate at the open end of the hole


53




b,


which excessively wears the open end of the hole


53




b.


The wearing of the open end of the holes


53




b


causes the inclination of the pins


57


to increase. As a result, the orbit radius of the movable scroll


53


eventually exceeds the initial value. A greater orbit radius of the scroll


53


degrades the compression efficiency of the compressor. If the pins


57


are supported by the front housing part


55


and the guide holes are formed in the base plate


53




a,


the compressor will have the same problem.




In order to prevent the pin


57


from inclining, the proximal end of each pin


57


may be fixed within the corresponding support hole


53




b,


and a bearing may be fitted to the distal end of each pin


57


. The outer surface of the bearing rolls on the wall of the guide hole


55




b


. This structure prevents the pins


57


from inclining relative to the movable scroll


53


. Thus, the holes


53




b


are not unevenly worn. However, when the compressor is started, the movable scroll


53


is slightly inclined. At this time, each bearing unevenly contacts the open end of the corresponding guide hole


55




b


. This unevenly wears the bearings and the open end of the guide holes


55




b


, which eventually increases the orbit radius of the movable scroll


53


. Accordingly, the compression efficiency of the compressor is lowered.




SUMMARY OF THE INVENTION




Accordingly, it is an objective of the present invention to provide a scroll compressor that improves the compression efficiency.




To achieve the foregoing and other objectives and in accordance with the purpose of the present invention, a scroll compressor for compressing gas is provided. The scroll compressor includes a housing having an annular groove that includes a pair of walls facing each other, a fixed scroll formed in the housing, a drive shaft rotatably supported in the housing, a movable scroll accommodated in the housing to mate with the fixed scroll and a crank mechanism. The crank mechanism is located between the drive shaft and the movable scroll for driving the movable scroll in accordance with the rotation of the drive shaft. A projection extends radially from the movable scroll along a plane perpendicular to the axis of the drive shaft. The projection is located in the annular groove and slides along the walls of the annular groove, and has a thickness measured in the axial direction of the drive shaft. The distance between the groove walls is greater than the thickness of the projection by a predetermined value. The scroll compressor further includes a restriction mechanism for inhibiting rotation of the movable scroll with respect to the axis of the movable scroll and for permitting orbital movement of the movable scroll. The restriction mechanism includes a restriction member supported by the projection or the groove walls.




Other aspects and advantages of the invention will become apparent from the following description, taken in conjunction with the accompanying drawings, illustrating by way of example the principles of the invention.











BRIEF DESCRIPTION OF THE DRAWINGS




The features of the present invention that are believed to be novel are set forth with particularity in the appended claims. The invention, together with objects and advantages thereof, may best be understood by reference to the following description of the presently preferred embodiments together with the accompanying drawings in which:





FIG. 1

is a cross-sectional view showing a scroll compressor according to a first embodiment of the present invention;





FIG. 2

is an exploded perspective view showing the compressor of

FIG. 1

;





FIG. 3

is an enlarged partial cross-sectional view illustrating an anti-rotation mechanism;





FIG. 4

is a cross-sectional view taken along line


4





4


of

FIG. 1

;





FIG. 5

is an enlarged partial cross-sectional view illustrating a an anti-rotation mechanism according to a second embodiment;





FIG. 6

is an enlarged partial cross-sectional view illustrating a an anti-rotation mechanism according to a third embodiment;





FIG. 7

is an enlarged partial cross-sectional view illustrating a an anti-rotation mechanism according to a fourth embodiment;





FIG. 8

is an enlarged partial cross-sectional view illustrating a an anti-rotation mechanism according to a fifth embodiment;





FIG. 9

is a perspective view showing a movable scroll according to another embodiment; and





FIG. 10

is a cross-sectional view illustrating a prior art scroll compressor.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS




A scroll compressor according to a first embodiment of the present invention will now be described with reference to

FIGS. 1

to


4


.




As shown in

FIG. 1

, the scroll compressor includes a center housing part


11


, a front housing part


12


and a rear housing part


13


, which are made of aluminum alloy. The center housing part


11


, the front housing part


12


and the rear housing part


13


are secured to one another by bolts (not shown). As shown in

FIG. 2

, a recess


122


is formed in the front housing part


12


. A rim


111


is formed in the front end (left side as viewed in

FIG. 1

) of the center housing part


11


. A rim


121


is formed in the rear end (right side as viewed in

FIG. 1

) of the front housing part


12


. The rim


111


is secured to the rim


121


. The rear housing part


13


is secured to the rear end of the center housing part


11


.




A fixed scroll


14


is integrally formed with the center housing part


11


and includes a base plate


141


and a volute portion


142


protruding from the base plate


141


. The front housing part


12


and the center housing part


11


accommodate a movable scroll


15


. The movable scroll


15


includes a base plate


151


, a volute portion


152


protruding from the rear side of the base plate


151


, a boss


153


protruding from the front side of the base plate


151


and a radial projection, or flange


154


. The flange


154


is integrally formed with the periphery of the base plate


151


such that the flange


154


lies in a plane perpendicular to the axis of the drive shaft


18


. A compression chamber


16


is defined between the volute portion


152


of the movable scroll


15


and the volute portion


142


of the fixed scroll


14


. An annular suction chamber


17


is defined between the volute portions


142


,


152


and the inner wall of the center housing part


11


. A crank chamber


28


is defined between the front housing part


12


and the base plate


151


of the movable scroll


15


. A crank mechanism


29


is accommodated in the crank chamber


28


. The crank mechanism


29


orbits the movable scroll


15


.




As shown in

FIG. 1

, the drive shaft


18


is rotatably supported by a bearing


19


in the front housing part


12


. The crank mechanism


29


includes the drive shaft


18


, a crank pin


20


, a bushing


21


and a counter weight


23


. As shown in

FIGS. 1 and 4

, the crank pin


20


extends rearward from the drive shaft


18


and is radially offset from the axis of the drive shaft


18


. The bushing


21


has an eccentric hole


22


. The bushing


21


is fitted in the boss


153


with a bearing


24


. The distal end of the crank pin


20


is fitted in the eccentric hole


22


. The counterweight


23


is integrally formed with the proximal end of the crank pin


20


.




The structure of the anti-rotation mechanisms


25


(only one is shown) will now be described with reference to

FIGS. 1

to


3


. The anti-rotation mechanisms


25


permit the movable scroll


15


to orbit while prohibiting its rotation. As shown in

FIG. 1

, the recess


122


of the front housing part


12


and the front face


112


of the center housing part


11


define an annular groove. The axial dimension of the annular groove is slightly greater than that of the flange


154


. Most of the flange


154


is located in the groove.




As shown in

FIG. 2

, four support holes


155


extend through the flange


154


. The support holes


155


are equally spaced apart in the circumferential direction of the flange


154


. A pin


26


is inserted in each support hole


155


. The diameter of the pins


26


is slightly smaller than that of the support holes


155


so that each pin


26


is permitted to rotate. Four guide holes


113


are formed in the front face


112


of the center housing part


11


. As shown in

FIGS. 1 and 3

, another four guide holes


123


are formed in the recess


122


. Each pin


26


is loosely fitted in the corresponding pair of guide holes


113


and


123


.




As shown in

FIG. 2

, an annular spacer


27


is located between the front end face


158


of the flange


154


and the front housing part


12


. The compression reaction force acting on the movable scroll


15


is received by the front housing part


12


via the spacer


27


. The spacer


27


has four through holes


271


. The pins


26


are inserted in the through holes


271


. The distance X (see

FIG. 3

) between the rear end face


159


of the flange


154


and the front face


112


of the center housing part


11


can be changed by altering the thickness of the spacer


27


. In the embodiment of

FIGS. 1

to


4


, the distance X is 0.01 mm.




As shown in

FIG. 3

, a recess


156


is formed about each support hole


155


on each face


158


,


159


of the flange


154


. That is, the support holes


155


are countersunk The recesses


156


facilitate the entry of atomized oil, which is dispersed in the refrigerant gas, into the support holes


155


. When the drive shaft


18


rotates, engagement of the pins


26


and the guide holes


113


,


123


prevents the movable scroll


15


from rotating while permitting the movable scroll


15


to orbit about the axis of the drive shaft


18


. The orbit radius of the movable scroll


15


is calculated by subtracting the radius of the pin


26


from the radius of the guide holes


113


,


123


.




As shown in

FIG. 1

, an inlet


30


is formed in the front housing part


12


. The inlet


30


is connected to an external refrigerant circuit (not shown). Refrigerant gas is drawn into the crank chamber


28


through the inlet


30


. As shown in

FIGS. 1 and 2

, suction passages


157


are formed in the flange


154


to conduct refrigerant gas in the crank chamber


28


to the suction chamber


17


. A discharge port


31


is formed in the center of the base plate


141


of the fixed scroll


14


to communicate the compression chamber


16


with a discharge chamber


32


formed in the rear housing part


13


. A discharge valve flap


33


is located at the outer end of the discharge port


31


. A stopper


34


limits the opening amount of the discharge valve flap


33


. An outlet


35


is formed in the rear housing part


13


. Pressurized gas in the discharge chamber


32


is discharged to the external refrigerant circuit through the outlet


35


.




The operation of the scroll compressor will now be described.




When the drive shaft


18


is rotated, the crank pin


20


, the bushing


21


and the bearing


24


causes the movable scroll


15


to orbit about the axis of the drive shaft


18


without rotating the scroll


15


. Orbital movement of the scroll


15


draws refrigerant gas into the suction chamber


17


through the inlet


30


, the crank chamber


28


and the suction passage


157


. The refrigerant gas flows from the suction chamber


17


to the compression chamber


16


along the volute portions


142


,


152


. The orbiting movement of the movable scroll


15


moves the gas along the volute portions


142


,


152


toward the center of the compression chamber


16


, while gradually compressing the gas. The compressed gas pushes open the discharge valve flap


33


and flows into the discharge chamber


32


through the discharge port


31


. The gas is then supplied to the external refrigerant circuit through the outlet


35


.




The scroll compressor of

FIGS. 1

to


4


has the following advantages.




(1) The flange


154


formed on the movable scroll


15


lies in a plane perpendicular to the axis of the drive shaft


18


. The flange


154


is located between the center housing part


11


and the front housing part


12


, and the distance X exists between the flange


154


and the center housing part


11


. The mid-section of each pin


26


engages the flange


154


, and the ends of each pin


26


are loosely fitted in the corresponding guide holes


113


,


123


. This construction permits the movable scroll


15


to orbit without rotating. When the movable scroll


15


is orbiting, the forces act evenly on the parts of each pin


26


that engage the guide holes


113


,


123


which prevents the open ends of the corresponding support hole


155


from being worn excessively. As a result, the orbit radius of the movable scroll


15


is not increased and the compression efficiency of the compressor is not lowered. The durability of the compressor is also improved.




(2) The compression reaction force urges the flange


154


to the left as viewed in

FIG. 3

, which creates a space between the rear end face


159


of the flange


154


and the front face


112


of the center housing part


11


. However, the spacer


27


maintains the space X between the rear face


159


of the flange


154


and the front face


112


of the center housing part


11


at a relatively narrow dimension (0.01 mm). This prevents the movable scroll


15


from being inclined, particularly when the movable scroll


15


starts orbiting. As a result, the movable scroll


15


is started smoothly and operates smoothly thereafter.




(3) Dimensional tolerances in measurement and assembly of the compressor cause the distance X to vary. The variations of the distance X result in variations of characteristics of manufactured compressors. However, the variations of the distance X are compensated for by simply changing the thickness of the spacer


27


, which is located between the recess


122


and the flange


154


. Accordingly, variations of characteristics of manufactured compressors are eliminated. The spacer


27


may be made of a material having a high wear resistance such as stainless steel, and the flange


154


may be made of aluminum alloy. This prevents engaging surfaces of the spacer


27


and the flange


154


from being easily worn, thereby improving the durability of the compressor.




(4) The recesses


156


are formed about the ends of each support hole


155


. The recesses


156


allow refrigerant gas containing atomized oil to easily enter between the support hole


155


and the pin


26


. As a result, the pin


26


smoothly slides on the inner wall of the support hole


155


, which prevents the pin


26


and the support hole


155


from wearing.




(5) The flange


154


is integrally formed with the movable scroll


15


, which facilitates the manufacture.




A scroll compressor according to a second embodiment will now be described with reference to FIG.


5


. The differences from the embodiment of

FIGS. 1

to


4


will mainly be discussed below.




In the second embodiment, front support holes


12




a


are formed in the front housing part


12


and corresponding rear support holes


11




a


are formed in the center housing part


11


. Guide holes


15




a


are formed in the movable scroll


15


. Each pin


26


extends through one of the guide holes


15




a


and is supported by the corresponding front and rear support holes


12




a,




11




a.


Therefore, the axial center of each pin


26


engages the wall of the associated guide hole


15




a,


and the ends of each pin


26


are supported by the corresponding support holes


11




a,




12




a.


The diameter of each guide hole


15




a


is greater than the diameter of the pins


26


. The orbit path of the movable scroll


15


is defined by contact between the guide pins


26


and the guide holes


15




a.






The construction of

FIG. 5

prevents the pins


26


from inclining when the movable scroll


15


orbits. Therefore, neither the support holes


11




a,




12




a


nor the guide holes


15




a


are worn near their openings, which prevents the orbit radius of the movable scroll


15


from increasing. As a result, the compression efficiency of the compressor will not degrade. Further, the construction of

FIG. 5

smoothly orbits the movable scroll


15


. The embodiment of

FIG. 5

has the advantages (2) to (5) of the embodiment of

FIGS. 1

to


4


.




A scroll compressor according to a third embodiment will now be described with reference to FIG.


6


. The differences from the embodiment of

FIGS. 1

to


4


will mainly be discussed below. In the embodiment of

FIG. 6

, anti-rotation mechanisms


25


(only one is shown) are located between the front housing part


12


and the center housing part


11


. The construction of the anti-rotation mechanism


25


of

FIG. 6

is similar to that of a ball bearing. The mechanism


25


includes a flange


154


, a support hole


15




b,


a ball


41


and guide holes


11




b,




12




b.


The support hole


15




b


is formed in the flange


154


for rotatably accommodating the ball


41


. The ball


41


is located between the guide hole


11




b


formed in the center housing part


11


and the guide hole


12




b


formed in the front housing part


12


. The guide holes


11




b,




12




b


have concave surfaces corresponding to the shape of the ball


41


. The mid-section of the ball


41


is supported by the flange


154


, while the ends of the ball


41


engage the guide holes


11




b,




12




b.






When the movable scroll


15


orbits, forces act evenly on the walls of the guide holes


11




b,




12




b


via the ball


41


. This prevents the support hole


15




b


and guide holes


11




b,




12




b


from being unevenly worn. Further, the embodiment of

FIG. 5

has the advantages (2) to (5) of the embodiment of

FIGS. 1

to


4


.




A scroll compressor according to a fourth embodiment will now be described with reference to FIG.


7


. The differences from the embodiment of

FIGS. 1

to


4


will mainly be discussed below. In the embodiment of

FIG. 7

, the rear guide holes


113


shown in

FIGS. 1

to


4


are omitted. Blind support holes


15




c


are formed in the flange


154


. One end of each pin


26


is inserted in one of the support holes


15




c.


The other end of the pin


26


is inserted into the guide hole


123


. The outer surface of each pin


26


is parallel to the wall of the corresponding guide hole


123


. The distance X between the front face


112


of the rim


111


and the flange


154


is 0.01 mm, as in the embodiment of

FIGS. 1

to


4


. Therefore, the flange


154


, which is located between the housings


11


,


12


, lies in a plane perpendicular to the drive shaft


18


. The movable scroll


15


is prevented from inclining relative to the plane.




The construction of

FIG. 7

prevents the flange


154


(the movable scroll


15


) from inclining when the movable scroll


15


orbits. Thus, the pins


26


are not inclined relative to the inner surface of the guide holes


123


. Therefore, the construction of

FIG. 7

prevents the support holes


15




c


and the guide holes


123


from being unevenly worn. As a result, the orbit radius of the movable scroll


15


is not increased and the compression efficiency does not degrade. Further, the construction of

FIG. 7

allows the movable scroll


15


to smoothly orbit. Also, the embodiment of

FIG. 7

has the advantages (3) to (5) of the embodiment of

FIGS. 1

to


4


.




A scroll compressor according to a fifth embodiment will now be described with reference to FIG.


8


. The differences from the embodiment of

FIG. 5

will mainly be discussed below. In the embodiment of

FIG. 8

, the rear support holes


11




a


shown in

FIG. 5

are omitted. Each pin


26


is supported by a support hole


124


formed in the front housing part


12


. The outer surface of each pin


26


is parallel to the inner surface of the corresponding guide hole


15




a.


The distance X between the front face


112


of the rim


111


and the flange


154


is 0.01 mm, as in the embodiment of

FIGS. 1

to


4


. Therefore, the flange


154


, which is located between the housings


11


,


12


, lies in a plane perpendicular to the drive shaft


18


. The movable scroll


15


is prevented from inclining relative to the plane.




The construction of

FIG. 8

prevents the flange


154


(the movable scroll


15


) from inclining when the movable scroll


15


orbits. Therefore, each support hole


124


and each guide hole


15




a


are prevented from being unevenly worn. As a result, the orbit radius of the movable scroll


15


is not increased, and the compression efficiency is not lowered. Further, the construction of

FIG. 8

allows the movable scroll


15


to smoothly orbit.




The embodiment of

FIG. 8

has the advantages (3) to (5) of the embodiment of

FIGS. 1

to


4


.




Although only five embodiments of the present invention have been described herein, it should be apparent to those skilled in the art that the present invention may be embodied in many other specific forms without departing from the spirit or scope of the invention. Particularly, it should be understood that the invention may be embodied in the following forms.




In the embodiment of

FIGS. 1

to


4


, each pins


26


may be fixed to the flange


154


and bearings may be fitted to the ends of the pin


26


. The bearings roll along the walls of the guide holes


113


,


123


. This construction prevents the pin


26


from inclining relative to the inner surfaces of the guide holes


113


,


123


. Therefore, uneven wear of the guide pins


26


and the guide holes


113


,


123


is prevented.




In the embodiment of

FIG. 5

, bearings may be located between the outer surface of each pin


26


and the inner surfaces of the support holes


11




a,




12




a.


Alternatively, a bearing may be located between each guide pin


26


and the corresponding guide hole


15




a.






The shape of the flange


154


may be altered. For example, as shown in

FIG. 9

, the flange


154


may be replaced by projections


154




a


extending radially from the base plate


151


of the movable scroll


15


.




The flange


154


may be made of material different from that of the base plate


151


. In this case, the flange


154


may be integrated with the base plate


151


by insert molding.




The distance X may be changed between 0.01 mm and 0.2 mm.




The number of the anti-rotation mechanisms


25


may be arbitrarily determined.




Therefore, the present examples and embodiments are to be considered as illustrative and not restrictive and the invention is not to be limited to the details given herein, but may be modified within the scope and equivalence of the appended claims.



Claims
  • 1. A scroll compressor for compressing gas comprising:a housing; a fixed scroll formed in the housing; a drive shaft rotatably supported in the housing; a movable scroll accommodated in the housing to mate with the fixed scroll and driven in accordance with the rotation of the drive shaft; a regulating means for regulating inclination of the movable scroll with respect to the axis of the drive shaft, wherein the regulating means is arranged between the housing and the movable scroll; and wherein the regulating means includes a projection extending radially from the moveable scroll along a plane perpendicular to the axis of the drive shaft; and a restriction means for inhibiting rotation of the movable scroll with respect to the axis of the moveable scroll and for permitting orbital movement of the movable scroll, wherein the restriction means includes a restriction member having a mid-section and ends, the mid-section of the restriction member is supported by a support hole formed through the regulating means, and the ends of the restriction member are loosely received by first and second guide holes formed in the housing, wherein the guide holes have an inner diameter greater than that of the support hole so that the restriction member orbits within the guide holes by contacting an inner periphery surface of the guide holes.
  • 2. The scroll compressor according to claim 1, wherein the restriction means includes:a plurality of support holes formed on the projection, wherein the support holes are formed at equal intervals on an imaginary circle that is coaxial with the axis of the movable scroll; and a plurality of guide holes formed on the housing, and wherein each guide hole corresponds to a support hole.
  • 3. The scroll compressor according to claim 1, wherein the housing has an annular groove that includes a pair of walls facing each other, wherein the regulating means includes the annular groove, wherein the projection has a thickness measured in the axial direction of the drive shaft, wherein the distance between the groove walls is greater than the thickness of the projection by a predetermined value, wherein the projection is located in the annular groove and slides along the groove walls.
  • 4. The scroll compressor according to claim 3, wherein the projection is a flange.
  • 5. The scroll compressor according to claim 3, wherein the projection is a plurality of panels radially extending from the movable scroll.
  • 6. The scroll compressor according to claim 3, wherein the regulating means further includes a spacer located between the projection and the one of the groove walls to adjust the distance between the projection and the other of the groove walls to the predetermined value.
  • 7. The scroll compressor according to claim 3, wherein the distance between the groove walls is greater than the thickness of the projection by 0.01 mm to 0.2 mm.
  • 8. The scroll compressor according to claim 3, wherein the restriction mechanism includes said support hole, which is a through hole formed in the projection, wherein each groove wall has a guide hole facing the support hole, wherein the restriction member is a ball located within the annular groove wherein the ball is rotatably retained in the support hole and loosely fitted in each guide hole.
  • 9. The scroll compressor according to claim 3, wherein the restriction member is a pin that is parallel with the drive shaft, and wherein the axis of the support hole and the guide hole are parallel to the axis of the drive shaft so that the pin remains parallel to the drive shaft while orbiting within the guide holes.
  • 10. The scroll compressor according to claim 9, wherein the guide holes are formed in the groove walls of the housing.
  • 11. The scroll compressor according to claim 9, wherein the support hole is a blind hole formed in the projection, wherein the guide hole is formed in one of the groove walls to face the opening of the support hole, wherein one end of the pin is supported by the support hole, and wherein the other end of the pin is loosely received in the guide hole.
  • 12. A scroll compressor for compressing gas comprising:a housing having an annular groove that includes a pair of walls facing each other; a fixed scroll formed in the housing; a drive shaft rotatably supported in the housing; a movable scroll accommodated in the housing to mate with the fixed scroll; a crank mechanism located between the drive shaft and the moveable scroll for driving the movable scroll in accordance with the rotation of the drive shaft; a projection extending radially from the movable scroll along a plane perpendicular to the axis of the drive shaft, wherein the projection is located in the annular groove and slides along the walls of the annular groove, wherein the projection has a thickness measured in the axial direction of the drive shaft, and wherein the distance between the groove walls is greater than the thickness of the projection by a predetermined value; and a restriction mechanism for inhibiting rotation of the movable scroll with respect to the axis of the moveable scroll and for permitting orbital movement of the movable scroll, wherein the restriction mechanism includes a restriction member, wherein the restriction member has a mid-section and ends, the mid-section of the restriction member is either supported by a support hole formed through the projection or loosely received by a guide hole formed through the projection, and the ends of the restriction member are either loosely received by first and second guide holes formed in the groove walls when the mid-section of the restriction member is supported by a support hole or supported by support holes formed in the groove walls when the mid-section of the restriction member is loosely received by a guide hole, wherein each guide hole has an inner diameter greater than that of each support hole so that the restriction member orbits within the guide hole by contacting an inner periphery surface of the guide holes while remaining parallel to the drive shaft.
  • 13. A scroll compressor for compressing gas comprising:a housing having an annular groove that includes a pair of walls facing each other; a fixed scroll formed in the housing; a drive shaft rotatably supported in the housing; a movable scroll accommodated in the housing to mate with the fixed scroll; a crank mechanism located between the drive shaft and the moveable scroll for driving the movable scroll in accordance with the rotation of the drive shaft; a projection extending radially from the movable scroll along a plane perpendicular to the axis of the drive shaft, wherein the projection is located in the annular groove and slides along the walls of the annular groove, wherein the projection has a thickness measured in the axial direction of the drive shaft, and wherein the distance between the groove walls is greater than the thickness of the projection by a predetermined value; and a restriction mechanism for inhibiting rotation of the movable scroll with respect to the axis of the moveable scroll and for permitting orbital movement of the movable scroll, wherein the restriction mechanism includes a restriction member, wherein the restriction member has a mid-section and ends, the mid-section of the restriction member is supported by a support hole formed through the projection, and the ends of the restriction member are loosely received by first and second guide holes formed in the groove walls, wherein the guide holes have an inner diameter greater than that of the support hole so that the restriction member orbits within the guide holes by contacting an inner periphery surface of the guide holes.
  • 14. The scroll compressor according to claim 13, wherein the restriction mechanism includes:a plurality of support holes formed on the projection, wherein the support holes are formed at equal intervals on an imaginary circle that is coaxial with the axis of the moveable scroll; and a plurality of guide holes formed on the housing, and wherein each guide hole corresponds to a support hole.
  • 15. The scroll compressor according to claim 13, wherein the restriction member is a pin that is parallel with the drive shaft, and wherein the axis of the support hole and the guide hole are parallel to the axis of the drive shaft so that the pin remains parallel to the drive shaft while orbiting within the guide holes.
  • 16. The scroll compressor according to claim 13, wherein the restriction mechanism includes a support hole, which is a through hole formed in the projection, wherein each groove wall has a guide hole facing the support hole, wherein the guide holes have an inner diameter greater than that of the support hole, wherein the restriction member is a ball located within the annular groove, wherein the ball is rotatably retained in the support hole and loosely fitted in each guide hole.
  • 17. The scroll compressor according to claim 13, wherein the projection is a flange.
  • 18. The scroll compressor according to claim 13, wherein the projection is a plurality of panels radially extending from the movable scroll.
  • 19. The scroll compressor according to claim 13, wherein the distance between the groove walls is grater than the thickness of the projection by 0.01 mm to 0.2 mm.
  • 20. The scroll compressor according to claim 19 further comprising a spacer located between the projection and the one of the groove walls to adjust the distance between the projection and the other of the groove walls to the predetermined value.
  • 21. A scroll compressor for compressing gas comprising:a housing having an annular groove that includes a pair of walls facing each other; a fixed scroll formed in the housing; a drive shaft rotatable supported in the housing; a movable scroll accommodated in the housing to mate with the fixed scroll; a crank mechanism located between the drive shaft and the moveable scroll for driving the movable scroll in accordance with the rotation of the drive shaft; a projection extending radially from the movable scroll along a plane perpendicular to the axis of the drive shaft, wherein the projection is located in the annular groove and slides along the walls of the annular groove, wherein the projection has a thickness measured in the axial direction of the drive shaft, and wherein the distance between the groove walls is greater than the thickness of the projection by a predetermined value; and a restriction mechanism for inhibiting rotation of the movable scroll with respect to the axis of the moveable scroll and for permitting orbital movement of the movable scroll, wherein the restriction mechanism is a pin that is parallel with the drive shaft, wherein the pin is supported by a support hole formed either in the projection or in the housing, wherein the other of the projection and the housing has a guide hole that faces the support hole and receives part of the pin, wherein the axis of the support hole and the guide hole are parallel to the axis of the drive shaft, and wherein the guide hole has an inner diameter greater than that of the support hole so that the pin orbits within the guide hole while remaining parallel to the drive shaft; and a recess formed around the opening of the support hole.
  • 22. A scroll compressor for compressing gas comprising:a housing; a fixed scroll formed in the housing; a drive shaft rotatably supported in the housing; a movable scroll accommodated in the housing to mate with the fixed scroll and driven in accordance with the rotation of the drive shaft; a regulating means for regulating inclination of the movable scroll with respect to the axis of the drive shaft, wherein the regulating means is arranged between the housing and the movable scroll; and a restriction means for inhibiting rotation of the movable scroll with respect to the axis of the moveable scroll and for permitting orbital movement of the movable scroll, wherein the restriction means includes a pin that is parallel with the drive shaft, wherein the pin is supported by a support hole formed either in the projection or in the housing, wherein the other of the projection and the housing has a guide hole that faces the support hole and receives part of the pin, wherein the axis of the support hole and the guide hole are parallel to the axis of the drive shaft, and wherein the guide hole has an inner diameter greater than that of the support hole so that the pin orbits within the guide hole while remaining parallel to the drive shaft; and a recess formed around the opening of the support hole.
Priority Claims (1)
Number Date Country Kind
10-196230 Jul 1998 JP
US Referenced Citations (2)
Number Name Date Kind
4522574 Arai et al. Jun 1985
5807089 Tsumarari et al. Sep 1998
Foreign Referenced Citations (8)
Number Date Country
58-30403 Feb 1983 JP
58-70003 Apr 1983 JP
59-58188 Apr 1984 JP
59-79087 May 1984 JP
60-104787 Jun 1985 JP
60-182382 Sep 1985 JP
5-118324 May 1993 JP
05-321850 Dec 1993 JP