The present disclosure relates generally to drilling systems that include a non-rotating housing, e.g., drilling systems employed for directionally drilling wellbores in oil and gas exploration and production. More particularly, embodiments of the disclosure relate to anti-rotation pad assemblies for restraining rotation of the non-rotation housing with respect a borehole wall during operation of the drilling system.
Directional drilling is one example of a drilling operation that may employ a non-rotating housing. Directional drilling operations involve controlling the direction of a wellbore as it is being drilled. The direction of a wellbore refers to both its inclination relative to vertical, and its azimuth or angle from true north or magnetic north. Usually the goal of directional drilling is to reach a target subterranean destination with a drill string.
Some directional drilling techniques involve rotating a drill bit with a positive displacement motor (mud motor) and a bent housing included in the bottom hole assembly (BHA). The BHA can be connected to a drill string or drill pipe extending from a surface location, and the mud motor can be powered by circulation of a drilling fluid or “mud” supplied through the drill string. The BHA can be steered by sliding, e.g., operating the mud motor to rotate the drill bit without rotating the non-rotating, bent housing in the BHA. With the bend in the bent housing oriented in a specific direction, continued drilling causes a change in the wellbore direction. Other directional drilling techniques include the use of a Rotary Steerable System (RSS) in a BHA. Generally, an RSS changes direction either by pushing against one side of a wellbore wall to thereby cause the drill bit to push on the opposite side, or by bending a main shaft running through a non-rotating housing to point the drill bit in a particular direction with respect to the rest of the tool. Thus, a non-rotating housing may be employed in directional drilling whether a mud motor or an RSS is used.
One or more anti-rotation pad assemblies may be provided around the non-rotating housing for restraining rotation of the non-rotating housing. The anti-rotation pad assemblies may include one or more extensible members, such as rollers, that are capable of protruding radially from a cavity in the anti-rotation pad assembly to engage the borehole wall to perform the restraining or anti-rotation function. Mud cake build-up, the accumulation of sediments and/or solidification of drilling fluids in the cavity may inhibit the ability of extensible members to protrude from the cavity, and thus inhibit the ability of the non-rotating housing to restrain its rotation.
The disclosure is described in detail hereinafter, by way of example only, on the basis of examples represented in the accompanying figures, in which:
The present disclosure includes anti-rotation pad assemblies for restraining rotation of a non-rotating housing. The anti-rotation pad assemblies include extensible members, which extend from an internal cavity in the anti-rotation pad assemblies and are capable of engaging a wellbore wall. The extensible members may include rollers that are biased radially outwardly to engage the wellbore wall such that the anti-rotation pad assemblies may move axially within the wellbore while restraining the non-rotating housing in a particular rotational orientation. Flow ports are defined in the anti-rotation pad assemblies to encourage mud flow through the internal cavity, and thereby discourage the accumulation and solidification of drilling fluids around the extensible members. The extensible members thus remain free to move under the bias of a biasing mechanism within the internal cavity and can thus effectively maintain the rotational orientation of the non-rotating housing in the wellbore.
A rotary drill bit 14 is provided at a down-hole location in the wellbore 12 (illustrated in the tangent section 12c) for cutting into the geologic formation “G.” A drill string 18 extends between the drill bit 14 and the surface location “S,” and in some exemplary embodiments, a bottom hole assembly (BHA) 20 is provided within the drill string 18 proximate the drill bit 14. The BHA 20 can be operable to rotate the drill bit 14 with respect to the drill string 18. The term “bottom hole assembly” or “BHA” may be used in this disclosure to describe various components and assemblies disposed proximate to the drill bit 14 at the down-hole end of drill string 18. Examples of components and assemblies (not expressly illustrated in
At a surface location “S” a drilling rig 22 is provided to facilitate drilling of the wellbore 12. The drilling rig 24 includes a turntable 28 that may rotate the drill string 18 and the drill bit 14 together about the longitudinal axis X1. The turntable 28 is selectively driven by an engine 30, and can be locked to prohibit rotation of the drill string 18, e.g., when a mud motor (not expressly, illustrated) is employed to rotate the drill bit 14 with respect to the drill string 18. Whether the turntable 28, a mud motor or an RSS rotates the drill bit 14, mud 36 can be circulated down-hole by mud pump 38. The mud 36 is pumped through the drill string 18 and passed through the BHA 20. The mud 36 can be expelled through openings (not shown) in the drill bit 14 to lubricate the drill bit 14, and then returned to the surface location through an annulus 40 defined between the drill string and the geologic formation “G.”
As the mud 36 returns through the annulus, the mud 36 encounters the non-rotating housing 100. As described in greater detail below, the anti-rotation pad assemblies 102 on the non-rotating housing 100 include flow passages therein to encourage flow of the mud 36 through the areas that are prone to mud settling. The anti-rotation pad assemblies 102 may thus remain functional to maintain engagement with the geologic formation “G” and maintain a particular rotational orientation of the non-rotating housing 100 in the wellbore 12.
The outer housing 106 includes a plurality of radial bores 118, through which a fastener (not shown) may extend to facilitate coupling the anti-rotation pad assembly 102 to a tubular member 120 of the non-rotating housing 100. In some embodiments, three anti-rotation pad assemblies 102 may be spaced at substantially equal intervals, e.g., 120 degree intervals, about the tubular member 120. The extensible members 110 may be biased to protrude radially from the interior cavity 108 to contact the wall of the wellbore 12 (
The flow ports 104 extend between the interior cavity 108 and leading and trailing inclined surfaces 124 on the exterior of outer housing 106. The flow ports 104 define flow port openings on the exterior inclined surfaces 124 of the outer housing 106. The flow port openings are spaced from a primary opening defined in a longitudinal, radially outermost surface 126 by the internal cavity 108. The inclined surfaces 124 extend generally both longitudinally and radially between the tubular member 120 and theradially outermost surface 126 of the outer housing 106. The inclined surfaces 124 are oriented generally in the direction of mud flow, e.g., generally at leading and trailing ends of anti-rotation pad assembly 102.
The carriage plate 112 is illustrated in a fully extended position where a radially outward facing shoulder 134 of the carriage plate 112 engages a radially inward facing shoulder 136 of the outer housing 106. Engagement of the shoulders 134, 136 retains the carriage plate 112 within the interior cavity 108 and permits the extensible members 110 to protrude radially beyond the radially outermost surface 126 of the outer housing 106. Where sediments in the mud 36 (
A central flow port 104b on each of the leading and trailing ends of the anti-rotation pad assembly 102 is arranged on a trajectory that intersects the shoulders 134, 136. Thus fluid flowing through the central flow port may be encouraged to flow past the shoulders 134, 136 as the fluid flows into and/or out of the interior cavity 108. The flow of fluid over the shoulders 134, 136 may discourage accumulation of sediments between the shoulders 134, 136 that could cause sticking of the extensible members 110 within the interior cavity 108.
The aspects of the disclosure described below are provided to describe a selection of concepts in a simplified form that are described in greater detail above. This section is not intended to identify key features or essential features of the claimed subject matter, nor is it intended to be used as an aid in determining the scope of the claimed subject matter.
In one aspect, the disclosure is directed to an anti-rotation pad assembly for restraining rotation of a non-rotating housing in a drill string. The anti-rotation pad assembly includes an outer housing defining a primary opening in a radially outermost surface thereof and interior cavity therein. At least one extensible member is radially movable within the interior cavity and movable to a fully extended position protruding radially through the primary opening. At least one flow port is defined in the outer housing. The flow port extending between the interior cavity and a flow port opening in an exterior surface of the outer housing spaced from the primary opening.
In some embodiments, the flow port opening is defined on an inclined surface at a leading end of the outer housing. The inclined surface may extend longitudinally from the radially outermost surface. The assembly may further include a corresponding flow port opening defined on an inclined surface at a trailing end of the outer housing. The at least one flow port may be arranged along a trajectory extending in one of a longitudinal and circumferential direction through the outer housing.
The assembly may further include a carriage plate disposed within the interior cavity for supporting the at least one extensible member thereon. The carriage plate may include a radially outward facing shoulder thereon for engaging a radially inward facing shoulder of the outer housing to retain the carriage plate in the interior cavity. The at least one flow port may be arranged on a trajectory intersecting the radially outward facing shoulder.
In one or more example embodiments, the at least one extensible member is a roller rotationally mounted on the carriage plate about a roller axis substantially normal to a longitudinal axis of the anti-rotation pad assembly. The at least one extensible member may include a plurality of rollers arranged about longitudinally spaced roller axes. The at least one flow port may be arranged on a trajectory intersecting a channel in the interior cavity disposed radially inwardly of the roller. In some embodiments, the carriage plate may include a chamfered corner intersecting the radially outwardly facing shoulder, the chamfered corner providing fluid communication between the radially outward facing shoulder and the channel in the interior cavity.
In some embodiments, the carriage plate includes a flow passageway extending radially along a lateral surface thereof to a radially outermost surface thereof. The assembly may further include a biasing mechanism urging the carriage plate radially outward.
The at least one flow port comprises a fluid removal hole extending radially through the radially outermost surface of the outer housing. The fluid removal hole extends to a relatively sealed chamber defined within the interior cavity, radially between the carriage plate and the outer housing. The assembly may further include at least one flow port extending circumferentially from the relatively sealed chamber.
In another aspect, a non-rotating housing for use in a drill string, includes a tubular member defining a longitudinal axis extending therethrough, at least one outer housing extending radially from the tubular member, the outer housing defining a primary opening in a radially outermost surface thereof and interior cavity therein, at least one extensible member radially movable within the interior cavity and movable to a fully extended position protruding radially through the primary, opening, and at least one flow port defined in the outer housing, the flow port extending between the interior cavity and a flow port opening in an exterior surface of the outer housing spaced from the primary opening.
In some embodiments, the non-rotating housing includes at least three outer housings circumferentially spaced about the tubular member. Each of the at least three outer housings may be equally spaced about the non-rotating housing, and may include an extensible member protruding through a primary opening defined in a radially outermost surface thereof. The flow port opening may be defined on an inclined surface at a leading end of the at least one outer housing, and the inclined surface may extend longitudinally and radially between the radially outermost surface and the tubular member.
In one or more exemplary embodiments, the non-rotating housing may further include an inclination sensor disposed therein. The non-rotating housing and the inclination sensor may both be included in a rotary steerable system, and in some embodiments, the non-rotating housing may be included in a drill string with a drill bit operable to rotate with respect to the non-rotating housing.
The Abstract of the disclosure is solely for providing the United States Patent and Trademark Office and the public at large with a way by which to determine quickly from a cursory reading the nature and gist of technical disclosure, and it represents solely one or more examples.
While various examples have been illustrated in detail, the disclosure is not limited to the examples shown. Modifications and adaptations of the above examples may occur to those skilled in the art. Such modifications and adaptations are in the scope of the disclosure.
Filing Document | Filing Date | Country | Kind |
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PCT/US2016/060712 | 11/4/2016 | WO | 00 |