This application claims the benefit under 35 U.S.C. § 119 of Italian Patent Application No. 102017000001518 filed on Jan. 9, 2017 which is hereby incorporated herein by reference in its entirety for all purposes.
The present disclosure relates to a system designed for connecting raised flooring elements to base supports of an underfloor substructure. In particular, the present disclosure relates to a system designed for connecting raised flooring elements to the base supports of an underfloor substructure, where the flooring elements are configured for supporting electronic components.
Typically an access floor includes a metallic frame and tiles placed on the metallic frame. In the case of a seismic event, the tiles can overlap each other, drop down from the frame, and/or be distorted.
EP 2322739 discloses a support for raised flooring elements. A connection element is provided between a bottom face of a flooring element and a bearing surface of a top end of a support said connection element. A first coupling means is designed to fit into corresponding seats formed in the bottom face of the flooring element.
However, the structure of EP 2322739 does not retain the flooring element on the support under seismic loads.
According to one aspect of the present disclosure, a flooring assembly includes a base having an upper surface. A pin is secured to the base and extends from the upper surface of the base. The pin has a body portion adjacent to the base and a head portion extending upwardly from the body portion. The head portion has a lower head surface. A flooring element has a recess formed therein. The recess has a diameter. A collar is positioned adjacent to the recess. The collar has an inner diameter that is less than the diameter of the recess. The collar has an upper collar surface configured to engage the lower head surface to limit a vertical motion of the flooring element with respect to the base when a central vertical axis of the pin is laterally offset from a central vertical axis of the recess.
In some embodiments, the pin has a tapered neck portion extending upwardly from the body portion and connecting the body portion to the head portion.
In some embodiments, the head portion has an annular head wall, the lower head surface extending inwardly from the annular head wall, the neck portion has a tapered neck wall depending downwardly and radially outwardly from the lower head surface, and the body portion has an annular body wall depending from the tapered neck wall.
In some embodiments, the collar has a tapered inner wall configured to engage the tapered neck wall.
In some embodiments, the annular body wall has an annular body diameter equal to a diameter of the annular head wall.
In some embodiments, the collar is seated in an annular recess defined in the flooring element.
In some embodiments, the flooring assembly includes a gasket positioned on the upper surface of the base, and the gasket has an upper surface configured to engage the flooring element.
In some embodiments, the base has an opening formed therein and the pin has at least one latching tab extending from a lower end of the body portion of the pin. Each latching tab has a flexible arm, and the latching tab has a latching surface configured to releasably engage a lower surface of the base when the flexible arm extends through the opening to secure the pin to the base.
In some embodiments, the pin is secured to the base by a threaded fastener or a weld.
In some embodiments, the recess of the flooring element includes a first counterbore and a second counterbore recessed from the first counterbore. A diameter of the first counterbore is greater than a diameter of the second counterbore. The first counterbore and the second counterbore are positioned at a corner of the flooring element.
In some embodiments, the pin includes a material selected from a metal and a plastic.
According to another aspect of the present disclosure, a flooring assembly includes a base having an upper surface. A pin is secured to the base and extends from the upper surface of the base. The pin has a body portion adjacent to the base and a head portion extending upwardly from the body portion. The head portion has a lower head surface. A flooring element has a locking structure having at least two petals. Each petal has a locking surface configured to releasably engage the lower head surface.
In some embodiments, the flooring assembly includes a ring that is movable from a first position to a second position. The ring is configured to retain the at least two petals in engagement with the lower head surface of the head portion when the ring is in the first position. The ring is configured to allow the lower head surface to disengage the at least two petals when the ring is in the second position.
In some embodiments, the ring is magnetic so that a magnetic field is capable of moving the ring from the first position to the second position.
According to another aspect of the present disclosure, a method of constructing a flooring assembly includes providing a base having an upper surface; providing a pin secured to the base and extending from the upper surface of the base, the pin having a body portion adjacent to the base and a head portion extending upwardly from the body portion, the head portion having a lower head surface; providing a flooring element having a recess formed therein, the recess having a diameter, the flooring element having a collar positioned adjacent to the recess, the collar having an inner diameter that is less than the diameter of the recess, the collar having an upper collar surface configured to engage the lower head surface to limit a vertical motion of the flooring element with respect to the base when a central vertical axis of the pin is laterally offset from a central vertical axis of the recess; and positioning the flooring element on the base by aligning a center axis of the pin with a center axis of the collar, and lowering a lower surface of the flooring element so that the pin is received in the recess.
In some embodiments, the method includes removing the flooring element from the base by aligning the center axis of the pin with the center axis of the collar and moving the flooring element vertically upward with respect to the base.
In some embodiments, the pin has a tapered neck portion extending upwardly from the body portion and connecting the body portion to the head portion.
In some embodiments, the head portion has an annular head wall, the lower head surface extending inwardly from the annular head wall, the neck portion having a tapered neck wall depending downwardly and radially outwardly from the lower head surface, and the body portion having an annular body wall depending from the tapered neck wall.
In some embodiments, the collar has a tapered inner wall configured to engage the tapered neck wall.
In some embodiments, the annular body wall has an annular body diameter equal to a diameter of the annular head wall.
The accompanying drawings are not intended to be drawn to scale. In the drawings, each identical or nearly identical component that is illustrated in various figures is represented by a like numeral. For purposes of clarity, not every component may be labeled in every drawing. In the drawings:
The present disclosure relates generally to a system designed to connect raised flooring elements to base supports of an underfloor substructure. In particular, the present disclosure relates to a system designed to connect raised flooring elements to the base supports of an underfloor substructure, where the flooring elements are configured to support electronic components. Earthquakes typically generate vertical and horizontal forces. Resulting seismic body waves and surface waves typically cause flooring elements to oscillate and tremble, and can gradually lift the flooring elements from the respective rest positions. These seismic forces can ultimately cause some or all of the flooring elements, or rows of flooring elements, to partially overlap adjacent flooring elements, or rows of flooring elements. Consequently, the support structure for the flooring elements becomes weaker and can be deformed and the flooring elements may fall off of the base supports. The weakening of the support structure results in the collapse of the flooring system, which is a safety hazard for people and equipment supported on the flooring elements, and possibly for people and equipment nearby.
The anti-seismic access floor of the present disclosure is useful for supporting electronic components while providing a strong connection between an access floor base support structure and flooring elements (or tiles). The access floor of the present disclosure is able to sustain dynamic load conditions. The access floor of the present disclosure is particularly useful in areas of increased seismic activity (i.e., areas of increased frequency of earthquakes). The anti-seismic access floor of the present disclosure maintains its structural integrity in the case of a seismic event, when horizontal and/or vertical forces are acting on the flooring elements. The anti-seismic access floor of the present disclosure prevents the disengagement of the flooring elements from their respective base supports, and ensures the proper relative positioning of the flooring elements between other flooring elements during and after seismic events.
The access floor of the present disclosure is also generally useful to ensure an accurate positioning of flooring elements over their respective base supports and between other flooring elements without causing instability during the use, maintenance and removal of the same flooring elements. Additionally, the access floor of the present disclosure enables easy maintenance and removal of the flooring elements.
Referring now to
In some embodiments, the flooring elements are supported by pedestals 30, and there are no stringers provided.
In some embodiments, the flooring elements 20 are configured to support electronic components. In some embodiments, the flooring elements 20 are configured for use in office spaces, where the flooring elements 20 support furniture and people. In some embodiments, the flooring elements 20 are used in electrical rooms and support electrical switchboards. In some embodiments, the flooring elements 20 are configured for other raised floor applications.
When employing pedestals 30, each head gasket 32 supports a set of four pins, each indicated at 38, to secure the flooring elements 20 to the head gasket 32, and thereby to the pedestals 30. The head gasket 32 is optional, and is shown in some figures but not in other figures.
Referring now to
While
In some embodiments, the base support 30 is fabricated from a suitable metal. In additional embodiments, the pins 38 can be fabricated from metal or plastic.
As discussed above, when employing a pedestal 30, the gasket (or head gasket) 32 extends over an upper surface of the pedestal (or base, or base support) 30. The gasket 32 has an upper surface configured to engage a lower surface of the flooring element 20.
In some embodiments, the pins 38 are formed integrally with the gasket 32. In such embodiments, the gasket 32 is firmly connected to the pedestal 30 by means of glue or specific locking teeth.
In
The tapered neck portion 42 of the pin 38 extends upwardly from the body portion 44, and connects the body portion 44 to the head portion 40. The head portion 40 has an annular head wall 52. The lower head surface 50 extends inwardly from the annular head wall 52. The tapered neck portion 42 has a tapered neck wall 54 depending downwardly and radially outwardly from the neck portion upper edge that connects to the lower head surface 50. The body portion 44 has an annular body wall 56 depending from the tapered neck wall 54.
In
To receive the pin 38, the pin receiver 46 of the respective flooring element 20 includes a first counterbore 58 and a second counterbore 60 recessed from the first counterbore 58. The first counterbore 58 has a diameter that is greater than a diameter of the second counterbore 60. The raised access floor system 22 further includes a collar 62 positioned within the pin receiver 46 adjacent to the first counterbore 58. Specifically, the collar 62 is seated in an annular recess 63 defined in the flooring element 20. The first counterbore 58 diameter is greater than an inner diameter of the collar 62. This allows the pin to move laterally within the first counterbore 58. This lateral movement, along with the geometry of the head portion 40 and the tapered neck portion 42 of the pin 38 enables the pin to be retained by the collar 62 as the collar moves upwardly.
In one embodiment, the first counterbore 58 and the second counterbore 60 are defined near a corner of the flooring element 20.
The geometry of the pin 38, pin receiver 46, and collar 62 allows for vertical movement of the flooring element 20 with respect to the base support 30. The diameters of the first counterbore 58 and the second counterbore 60, and the inner diameter of the collar 62, provide sufficient clearance with an outer surface of the pin 38, which allows a user to easily remove the flooring element 20 from the base support 30 by causing vertical movement of the pin receiver 46 of the flooring element 20 with respect to the pin 38 that is secured to the base support 30. In particular, the diameters of the first counterbore 58 and the second counterbore 60, and the inner diameter of the collar 62, provide sufficient clearance with the annular head wall 52 of the head portion 40 and the annular body wall 56 of the body portion 44, which allows a user to easily remove the flooring element 20 from the base support 30 by causing vertical movement of the pin receiver 46 of the flooring element 20 with respect to the pin 38 that is secured to the base support 30. This facilitates installation of the flooring element 20 and removal of the flooring element 20.
However, the pin 38 and pin receiver 46 are configured to limit vertical movement of the flooring element 20 with respect to the base support 30 when lateral loads are introduced on the flooring element 20 with respect to the base support 30. In particular, the pin 38 and pin receiver 46 are dimensioned and configured to limit the movement of the flooring element 20 from the base support 30 in response to a seismic load.
The raised access floor system 22 of the present disclosure locks flooring elements 20 to prevent each flooring element 20 from skipping over an adjacent flooring element. Additionally, by retaining each flooring element 20 in its position, the system 22 prevents the understructure of the system 22 from change its square shape. That is, the flooring element 20 prevents the stringer 34 layout from deforming from a square to a rhombus when viewed from above. The combination of these functions prevents each flooring element 20 from falling down between the stringers 34.
The collar 62 has an upper collar surface 64 configured to engage the lower head surface 50 of the head portion 40 of the pin 38 to limit a vertical motion of the flooring element 20 with respect to the base support 30 when a central vertical axis of the pin 38 is laterally offset from a central vertical axis of the first counterbore 58 of the pin receiver 46, for example, by a lateral offset distance that is greater than the clearance between the pin 38 and the collar 62.
The collar 62 has a tapered inner wall 66 configured to engage the tapered neck wall 54 of the tapered neck portion 42 of the pin 38. The tapered neck wall 54 of the tapered neck portion 42 of the pin 38 and the tapered inner wall 66 of the collar 62 allow the upper surface 64 of the collar 62 to engage the lower head surface 50 of the head portion 40 when a combination of vertical and lateral loads are applied to the flooring element 20 with respect to the base support 30.
The base support 30 includes an opening 41 that is sized to receive the pin 38 therein. In some embodiments, the pin 38 has at least one annular latching tab 61 extending from a lower end of the body portion 44 of the pin 38. In a certain embodiment, the latching tab 61 has a diameter larger than a diameter of the opening 41 to retain the pin 38 in place with respect to the base support 30. The latching tab 61 has a latching surface 81 configured to releasably engage a lower surface of the base support 30.
In some embodiments, the latching tab 61 is connected to the body portion 44 of the pin by a connecting portion (or flexible arm) 71.
In some embodiments, a set of tabs is used in place of the annular latching tab 61.
In some embodiments, the pin is secured to the base by a threaded fastener. In some embodiments, the pin is secured to the base by a weld.
In some embodiments, the first counterbore and the second counterbore are positioned at a corner of the flooring element. In some embodiments, the first counterbore and the second counterbore are defined at other positions on the lower surface of the flooring element.
During installation, the pin receiver 46 of the floor element 20 is automatically centered over the pin 38 of the respective base support 30 due to an upper sloped surface 68 on the head portion 40 of the pin 38 and the tapered inner wall 66 of the collar 62. These surfaces ensure the correct positioning of the flooring element 20 and the alignment of all of the flooring elements 20 relative to each other. In the reverse way, it is possible to easily remove the flooring elements (i.e., for maintenance) by lifting them vertically.
A process of installation of a flooring element 20 on a base support 30 is shown in the progression of
In the case of dynamic stress conditions (e.g., vibrations and earthquakes), the presence of horizontal (lateral) and vertical (elevational) forces may cause some or all flooring elements 20 to begin to oscillate and tremble. Consequently, the flooring elements 20 usually lift gradually from the rest position (such as the position shown in
In
Referring now to
Thus, when seismic loads are removed from the flooring element 20, the flooring element 20 returns to a position in which the central vertical axis 51 of the pin 38 is at least substantially aligned with the central vertical axis 53 of the first counterbore. To remove the flooring element 20 from the base support 30, a user lifts the flooring element vertically upward with respect to the base. To replace the flooring element on the base support 30, the user at least substantially aligns the central vertical axis 51 of the pin 38 with the central vertical axis 53 of the first counterbore, and lowers the flooring element 20 onto the pin base support 30.
The flooring element 80 has a locking pin receiver 82 positioned in a recess 90 defined in the flooring element 80. The locking pin receiver 82 has at least two petals 84 extending radially and downwardly from a main body of the locking pin receiver 82. In one embodiment, the petals 84 are configured to releasably secure the flooring element 80 to the pin 38 and the base support 30. In other embodiments, the locking pin receiver may have more than two petals 84. Each petal 84 has a locking petal surface 86 configured to releasably engage the lower head surface 50 of the head portion 40 of the pin 38. Each petal 84 has an elastically deformable leaf portion 88 to enable the radial movement of the locking petal surface 86.
A user may disengage the pin 38 from the petals 84 by applying sufficient upward force to the flooring element 80 at the location of the locking pin receiver 82 to cause the sloped locking petal surfaces 86 to disengage the lower head portion surface 50 of the head portion 40 of the pin 38. The vertical removal force is greater than a typically expected vertical seismic load.
In the flooring element embodiment 80 of
The petals can be improved with a mechanical locking system able to lock the flooring element 80 in engagement with the base support 30 in case of high energy phenomena, for example, in the case of electrical arc in medium voltage/high voltage (MV/HV) switchboard rooms. In this case, the petals 84 are locked in engagement with the head portion 40 of the pin 38 by a metallic ring (or retaining ring, or ring) 92 as illustrated in
When the magnetic fields of the magnet 100 and the ring 92 are properly aligned, the ring 92 is moved upwardly to the second position. Thus, to remove the flooring element 80 from the base support 30, a user positions the special magnetic tool 100 on top of the flooring element 80, pulling the ring 92 and thereby setting the petals 84 free to release the pin 38 when a sufficient vertical removal force is applied to the flooring element 80.
In the embodiment of
In some embodiments, the tapered collar wall 216 of the collar 214 is a frustoconical wall having a cone angle that is other than 45°.
Each of the pins of
The pins of
Although at least some embodiments are discussed in relation to an entire flooring system, the present disclosure provides a connection assembly that can be incorporated into an existing access floor. Generally, the present disclosure provides a connection assembly for an access floor in which the connection assembly includes a pin and a pin receiver. The pin receiver has at least one surface that is configured to engage a surface on the pin, such as a lower surface of a head portion of the pin, to prevent disengagement of a first component secured to the pin receiver from a second component secured to the pin.
Embodiments are not limited in their application to the details of construction and the arrangement of components set forth in the following description or illustrated in the drawings. Also, the phraseology and terminology used herein is for the purpose of description and should not be regarded as limiting. The use of “including,” “comprising,” or “having,” “containing,” “involving,” and variations thereof herein, is meant to encompass the items listed thereafter and equivalents thereof as well as additional items.
Having thus described several aspects of at least one embodiment, it is to be appreciated various alterations, modifications, and improvements will readily occur to those skilled in the art. Such alterations, modifications, and improvements are intended to be part of this disclosure, and are intended to be within the scope of the disclosure. Accordingly, the foregoing description and drawings are by way of example only.
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