The present invention relates to anti-slip surfaces and articles having anti-slip surfaces. The invention relates particularly but not exclusively to articles of sanitary ware, such as shower trays, bath tubs, tiles and wet room flooring, with anti-slip surfaces.
It is known to provide articles of sanitary ware, such as shower trays, with an anti-slip surface in the form a coating that gives a rough surface finish. However, such coatings tend to have a lifetime that is shorter than the lifetime of the article to which it is applied. Also, applying and re-applying the coating can be difficult and inconvenient.
It is also known to provide anti-slip surfaces in the form of spaced apart raised formations on the shower tray. In order to facilitate comfort, cleaning and manufacture, the formations are relatively large, rounded and widely spaced, which limits their anti-slip performance. In particular, known anti-slip surfaces of this type tend to fail to meet modern anti-slip standards, such as the pendulum coefficient of friction test defined by British Standard BS 7976: Parts 1-3, 2002 and A1, 2003.
It would be desirable to provide an anti-slip surface that is durable, exhibits high anti-slip properties and is relatively easy to clean.
SUMMARY OF THE INVENTION
A first aspect of the invention provides an article comprising at least one face having an anti-slip surface, the anti-slip surface comprising a plurality of spaced apart projections raised with respect to the respective face, said projections having a top surface and a side extending between said top surface and said respective face, and wherein each projection is shaped to have an angular edge between said top surface and said side, and wherein each projection has a height of between 0.5 mm and 1.5 mm and a top surface with an area of between 3 mm2 and 64 mm2, adjacent projections being spaced apart by between 10 mm and 16 mm.
From a second aspect, the invention provides an article comprising at least one face having an anti-slip surface, the anti-slip surface comprising a plurality of spaced apart projections raised with respect to the respective face, said projections having a top surface and a side extending between said top surface and said respective face, and wherein each projection is shaped to have an angular edge between said top surface and said side, the side being shaped to flare outwardly at the base of the projection. Preferably, each projection has a height of between 0.5 mm and 1.5 mm and a top surface with an area of between 3 mm2 and 64 mm2, adjacent projections being spaced apart by between 10 mm and 16 mm.
Preferably, said angular edge is right angled.
Preferably, said angular edge is annular, extending around the periphery of said top surface.
In preferred embodiments, at least a peripheral portion of, and preferably the whole of, said top surface is flat.
Typically, the side is shaped such that it is substantially perpendicular to the top surface at said edge.
Preferably said top surface is circular.
Advantageously the projections are rigid (non-deformable). The preferred projections do not deform in response to the weight of a user standing or stepping on the anti-slip surface.
In preferred embodiments the side is shaped to flare outwardly at the base of the projection. Typically at least a lower part of the side is curved in transverse cross-section flaring outwardly at the base of the projection. Optionally the side is curved from said the edge to the respective face. Advantageously, the transverse cross-sectional curvature of the side is such that the side is tangential to the top surface at the edge. The side may have a transverse cross-sectional curvature with a constant radius. The size of the constant radius may be the same as the height of the projection. In preferred embodiments, said radius is between 0.5 mm and 1 mm, more preferably between 0.6 mm and 0.9 mm, and is most preferably 0.75 mm.
In some embodiments, said side comprises an upper portion, which forms the edge and extends from the edge part way to the respective face, and a flared lower portion extending from said upper portion to said respective face, wherein said upper portion is substantially perpendicular with said top surface. Preferably said lower portion of the side has a transverse cross-sectional curvature with a constant radius. Preferably the size of the constant radius is the same as the height of the lower portion. In preferred embodiments said radius is between 0.15 mm and 0.35 mm, more preferably between 0.2 mm and 0.3 mm, and is most preferably 0.25 mm.
In preferred embodiments the overall height of each projection is between 0.6 mm and 0.9 mm, and is most preferably 0.75 mm.
In embodiments having said upper portion, the height of the upper portion is preferably between 0.3 mm and 0.7 mm, preferably between 0.4 mm and 0.6 mm, most preferably 0.5 mm.
In embodiments having said lower portion, the height of the lower portion is between 0.1 mm and 0.5 mm, more preferably between 0.15 mm and 0.35 mm, most preferably 0.25 mm.
Typically the area of the top surface is between 9 mm2 and 36 mm2, most preferably being 20.25 mm2. In preferred embodiments said top surface is circular and has an area of between 3.14 mm2 and 50.27 mm2, more preferably between 7.07 mm2 and 28.27 mm2, the most preferred value being 15.90 mm2.
Preferably the projections are arranged in an array comprising rows and columns of said projections. It is preferred that said array is a regular array, preferably a regular rectangular array.
In preferred embodiments the spacing between adjacent projections, in particular the respective centre of adjacent projections, e.g. a centre point on the top surface, in any row or column is between 10 mm and 16 mm, more preferably between 11 mm and 13 mm, most preferably being 12 mm.
It is preferred that all of the projections in the array are of substantially uniform shape.
Preferably all of the projections in the array are of substantially uniform height.
Preferably all of the projections in the array are of substantially uniform size.
In preferred embodiments said projections are non-deformable.
It is preferred that said projections are integrally formed with said respective face.
In a preferred application said article is a tray for a shower or wet room. The tray has a face on which a user stands during use, the face being provided with said anti-slip surface.
Advantageously, said article is a moulded article, said projections being integrally formed, by moulding, with said at least one face.
From another aspect, the invention provides an anti-slip surface comprising a plurality of spaced apart projections raised with respect to the respective face, said projections having a top surface and a side extending between said top surface and said respective face, and wherein each projection is shaped to have an angular edge between said top surface and said side, and wherein, preferably, each projection has a height of between 0.5 mm and 1.5 mm and a top surface with an area of between 3 mm2 and 64 mm2, adjacent projections being spaced apart by between 10 mm and 16 mm.
From a further aspect, the invention provides a tray for a shower or wet room, said tray comprising at least one face having an anti-slip surface, the anti-slip surface comprising
Advantageously, the anti-slip surface exhibits high anti-slip properties while being comfortable and easy to clean.
Further advantageous aspects of the invention will be apparent to those ordinarily skilled in the art upon review of the following description of specific embodiments and with reference to the accompanying drawings.
Embodiments of the invention are now described by way of example and with reference to the accompanying drawings in which:
Referring now to
The upper face 14 is provided with an anti-slip surface 20 comprising a plurality of spaced apart projections 22 that are raised with respect to the upper face 14, typically such that they project substantially perpendicularly to the face 14. The anti-slip surface 20 may cover all or part of the upper face 14, as desired. Typically the anti-slip surface 20 is provided on substantially all of the area(s) that comes into contact with a user's feet during use. The projections 22 are preferably arranged in an array 21 comprising rows and columns of the projections 22. The spacing between adjacent projections 22 in a respective row is preferably constant, i.e. the projections in any given row are evenly spaced. It is also preferred that the inter-projection spacing of each row is the same as for the other rows. The spacing between adjacent projections 22 in a respective column is preferably constant, i.e. the projections in any given column row are evenly spaced. It is also preferred that the inter-projection spacing of each column is the same as for the other columns. In preferred embodiments the inter-projection spacing is the same in the rows and the columns. The rows and columns preferably run perpendicularly to each other. Therefore, the preferred array 21 of projections comprises a regular array 21, preferably a regular rectangular array 21. It will be understood that while the projections 22 of the anti-slip surface may be arranged to form a rectangular array 21, the overall shape of the anti-slip surface 20, or more particularly the peripheral shape of the array 21, need not be rectangular (as illustrated in
In preferred embodiments, the spacing between adjacent projections 22 is between 10 mm and 23 mm, more preferably between 11 mm and 19 mm. More particularly, it is preferred that the spacing between adjacent projections 22 in any row or column is between 10 mm and 16 mm, more preferably between 11 mm and 13 mm. The most preferred spacing between adjacent projections 22 in any row or column is 12 mm. Accordingly, the most preferred embodiments comprise an anti-slip surface 20 comprising a regular rectangular array 21 of projections 22, each projection 22 being spaced apart from the, or each, adjacent projection in its respective row and column by 12 mm. While it is preferred that the projections 22 in the array 21 are regularly spaced apart, some embodiments may have irregular inter-projection spacing, the spacing preferably being within the ranges stipulated above. Optionally, the projections in part(s) of the array 21 may be regularly spaced apart while the projections in other part(s) of the array 21 may be irregularly spaced apart. The preferred spacing values provided above are intended to relate to the spacing of the respective centres of adjacent projections 22, e.g. the spacing between respective projection centre points when viewed in plan. This is illustrated as spacing S in
Referring now in particular to
In preferred embodiments the diameter D of the top surface 24 is between 2 mm and 8 mm, preferably between 3 mm and 6 mm, and is most preferably 4.5 mm. More generally, these dimensions may be applied to the width of the top surface 24, when measured in at least one axial direction and preferably both perpendicular axial directions. In some cases where the width is not the same or constant in each axial direction, it is preferred that the respective widths remain within the ranges provided above. In preferred embodiments the diameter D′ of the bottom 30 of the projection is between 4.5 mm and 10.5 mm, preferably between 5 mm and 7 mm, and is most preferably 6 mm. More generally, these dimensions may be applied to the width of the bottom 30, when measured in at least one axial direction and preferably both perpendicular axial directions. In some cases where the width is not the same or constant in each axial direction, it is preferred that the respective widths remain within the ranges provided above. Therefore the preferred area of the top surface 24 is between 3 mm2 and 64 mm2, more preferably between 9 mm2 and 36 mm2. In the particularly preferred embodiment where the top surface 24 is circular, the preferred area of the top surface 24 is between 3.14 mm2 and 50.27 mm2, more preferably between 7.07 mm2 and 28.27 mm2, the most preferred value being 15.90 mm2. The preferred ranges provided above are inclusive and given to the nearest millimetre. The most preferred value is given to the nearest millimetre.
The height H of each projection 22 from the bottom 30 to the top 24 is preferably between 0.5 mm and 1.5 mm, more preferably between 0.6 mm and 0.9 mm, and is most preferably 0.75 mm. These range values are inclusive and given to the nearest tenth of a millimetre. The most preferred value is given to the nearest one hundredth of a millimetre.
The side 28 of the projection 22 extends between the bottom 30 and the top surface 24 and, together with the top surface 24, forms the edge 26. Advantageously, the side 28 is shaped such that it is substantially perpendicular to the top surface 24 at the edge 26. It is preferred that the edge 26 is right angled (making an angle of 90° between the top surface 24 and the side 28). However, in some embodiments, the angle of the edge 26 made between the top surface 24 and the side 28 may be greater than 90° by a small amount, e.g. up to 5° although preferably by no more than 2°.
Advantageously, the side 28 flares outwardly in a direction from the top surface 24 to the bottom 30. To this end the side 28, or at least part of it, is preferably curved in transverse cross-section (i.e. taken in a plane perpendicular to the face 14 as shown in
In preferred embodiments, including the embodiment of
The profile of the side 128 is similar to that of the side 28 in that it is shaped to be substantially perpendicular, preferably exactly perpendicular, to the top surface 124 at the edge 126, and in that it flares outwardly in a direction from the top surface 124 to the bottom 130, the flared portion being located at the base of the projection such that it meets with the face 114.
In this embodiment, the side 128 includes an upper portion 128A, which forms the edge 126 and extends from the edge 126 part way towards the bottom 130, that is substantially perpendicular, preferably perpendicular, to the top surface 124 (or at least to the flat portion of the top surface at the edge in cases where the top surface is not entirely flat). In preferred embodiments the upper portion 128A is also substantially perpendicular, preferably perpendicular, to the upper face 114.
The side 128 includes a lower portion 128B extending between the upper portion 128A and the bottom 130 that flares outwardly in a direction from the top surface 124 to the bottom 130. The lower portion 128B is preferably curved in transverse cross-section (i.e. taken in a plane perpendicular to the face 114 as shown in
The overall height H of each projection 122 from the bottom 130 to the top 124 is preferably between 0.5 mm and 1 mm, more preferably between 0.6 mm and 0.9 mm, and is most preferably 0.75 mm. The respective heights of the lower and upper portions 128A, 128B may vary from embodiment to embodiment. In preferred embodiments the height H′ of the upper portion 128A is between 0.3 mm and 0.7 mm, preferably between 0.4 mm and 0.6 mm, the most preferred value being 0.5 mm. Preferably the height of the lower portion 128B (the difference between H and H′ as shown in
As can best be seen from
In preferred embodiments each projection 22, 122 is symmetrical about an axis (not shown) running perpendicular to the face 14, 114 in which case its transverse cross-sectional profile (such as shown in
In preferred embodiments, all of the projections 22, 122 in the array 21, 121 have the same shape and dimensions. More generally it is preferred that all of the projections 22, 122 in the array 21, 121 are substantially uniform in shape and dimensions. Alternatively however the shape and/or dimension(s) of the projections 22, 122 in the array 21, 121 may differ from each other (although preferably still falling within the respective ranges provided above). It is preferred that at least the overall height H of the projections 22, 122 in the array 21, 121 are the same.
In preferred embodiments, the projections 22, 122 are rigid, or non-deformable (at least in the context of the intended use of the article 10, 110, e.g. in response to application of the weight of a user). The projections 22, 122 may be formed from any suitable material, typically from the same material that the article 10, 110 is formed from, e.g. a plastics, metallic, composite, rubber or stone based material including but not limited to acrylic, stone, resin stone, steel, ceramic, glass reinforced plastics (GRP). It is particularly preferred that the projections 22, 122 are integrally formed with the face 14, 114 of the article 10, 110, preferably by any suitable conventional moulding manufacturing process. It will be apparent that depending on what the article 10, 110 is (e.g. in the case of tray, tile or mat), the projections 22, 122 may be co-formed with the article 10, 110 as a whole when the article is being manufactured. The projections 22, 122 are particularly suited for manufacture by moulding in order to obtain the desired shape and dimensions, and advantageously also the desired rigidity. In alternative embodiments, the array 21, 121 of projections 22, 122 may be formed on or in an article (such as a sheet, mat, plate or other substrate) that can be fixed to the upper surface of another article (such as a shower tray) to provide the anti-slip surface.
The anti-slip surface may be provided on any relevant surface(s) of an article typically an upper surface on which a user may stand, walk or run, of any other suitable article, for example a tile, mat or other flooring article, or a bath, wet room tray or other sanitary ware article, usually on the in-use upper surface. More generally the invention is particularly suited for use with articles that tend to become wet during use, e.g. sanitary ware or flooring for use in or around pools, baths showers or the like.
It is found that anti-slip surfaces 20, 120 made in accordance with the invention exhibit high anti-slip properties and more particularly allow anti-slip standards such as British Standard BS 7976 to be met without causing discomfort to the user. In particular, preferred embodiments meet British Standard BS 7976: Parts 1-3, 2002 and A1, 2003. Advantageously, the provision of the flared portion at the bottom of the projections 22, 122 facilitates cleaning of the surface 20, 120.
The invention is not limited to the embodiment(s) described herein but can be amended or modified without departing from the scope of the present invention.
Number | Date | Country | Kind |
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1609864.2 | Jun 2016 | GB | national |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2017/063622 | 6/5/2017 | WO | 00 |
Publishing Document | Publishing Date | Country | Kind |
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WO2017/211769 | 12/14/2017 | WO | A |
Number | Name | Date | Kind |
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2809380 | Gruen | Oct 1957 | A |
3942199 | Kollsman | Mar 1976 | A |
3999224 | Kollsman | Dec 1976 | A |
Number | Date | Country |
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202466350 | Oct 2012 | CN |
1525948 | Apr 2005 | EP |
H10183962 | Jul 1998 | JP |
2008161363 | Jul 2008 | JP |
Number | Date | Country | |
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20190307296 A1 | Oct 2019 | US |