The present disclosure relates generally to well equipment accessories and, more particularly, to an anti-spin device that can be compressed to project one or more slips into the interior sidewall of a wellbore to inhibit the device, and/or equipment attached to the device, from spinning during a subsequent milling operation.
In the oil and gas industry, wells are drilled to access subsurface hydrocarbon reservoirs. To complete the wells, one or more mechanical work-over operations and/or perforation operations can be implemented to achieve a desired fluid communication between the wellbore and the subsurface reservoir. Prior to such operations, existing pre-formations can be temporarily isolated in order to isolate the reservoir and prevent formation damage. For such applications, bridge plugs are commonly used and set at targeted positions within the wellbore. However, a single bridge plug might not suffice as it may fail upon pressure testing, whereupon a second bridge plug can be set.
Once the desired operation is completed, the bridge plugs positioned within the wellbore are typically milled to restore well accessibility and resume the well's production. Upon attempting to mill through a set bridge plug, however, the bridge plug can occasionally dislodge and start to rotate or spin within the wellbore. Regardless of how much weight is applied to the bridge plug from the well surface, the plug will either continue to rotate or be pushed further downhole within the wellbore until reaching a solid end. This may require several trips into the wellbore, which can incur very high cost.
Various details of the present disclosure are hereinafter summarized to provide a basic understanding. This summary is not an extensive overview of the disclosure and is neither intended to identify certain elements of the disclosure, nor to delineate the scope thereof. Rather, the primary purpose of this summary is to present some concepts of the disclosure in a simplified form prior to the more detailed description that is presented hereinafter.
In accordance with various embodiment, a downhole tool is provided. The downhole tool can comprise a bridge plug. Also, the downhole tool can comprise an anti-spin device operatively coupled to the bridge plug. The anti-spin device can include an elongate housing coupled to a downhole end of the bridge plug and defining an internal cavity. Further, the anti-spin device can include one or more slips radially aligned with a corresponding one or more slots defined in the elongate housing. Also, the anti-spin device can include a mandrel movably arranged within the internal cavity and terminating with a head. Moreover, the anti-spin device can include a slip activator arranged within the internal cavity and engageable with the one or more slips when translating within the internal cavity. Placing an axial load on the bridge plug causes the anti-spin device to transition from a non-compressed state, where the slip activator is disengaged from the one or more slips, to a compressed state, where the slip activator engages and urges the one or more slips radially outward and through the corresponding one or more slots.
In accordance with another embodiment, a method is provided. The method can comprise advancing a mill into a wellbore and toward a bridge plug arranged within the wellbore. The method can also comprise placing an axial load on the bridge plug with the mill and thereby actuating an anti-spin device operatively coupled to the bridge plug. The anti-spin device can include an elongate housing coupled to a downhole end of the bridge plug and defining an internal cavity. The anti-spin device can also include one or more slips radially aligned with a corresponding one or more slots defined in the elongate housing. Further, the anti-spin device can include a mandrel movably arranged within the internal cavity and terminating with a head. Moreover, the anti-spin device can include a slip activator movably arranged within the internal cavity and engagable with the one or more slips. Additionally, the method can comprise compressing the anti-spin device with the axial load between a non-compressed state, where the slip activator is disengaged from the one or more slips, and a compressed state, where the slip activator engages and urges the one or more slips radially outward and through the corresponding one or more slots. Also, the method can comprise securing the anti-spin device within the wellbore and thereby preventing the bridge plug from rotating during milling of the bridge plug.
Any combinations of the various embodiments and implementations disclosed herein can be used in a further embodiment, consistent with the disclosure. These and other aspects and features can be appreciated from the following description of certain embodiments presented herein in accordance with the disclosure and the accompanying drawings and claims.
Embodiments of the present disclosure will now be described in detail with reference to the accompanying figures. Like elements in the various figures may be denoted by like reference numerals for consistency. Further, in the following detailed description of embodiments of the present disclosure, numerous specific details are set forth in order to provide a more thorough understanding of the claimed subject matter. However, it will be apparent to one of ordinary skill in the art that the embodiments disclosed herein may be practiced without these specific details. In other instances, well-known features have not been described in detail to avoid unnecessarily complicating the description. Additionally, it will be apparent to one of ordinary skill in the art that the scale of the elements presented in the accompanying Figures may vary without departing from the scope of the present disclosure.
As described above, milling operations are typically performed to remove bridge plugs positioned (deployed) within a wellbore. High pressure coil tubing (“HPCT”) is typically used to convey a mill downhole to locate and mill through these bridge plugs. However, the milling operation can be frustrated if the bridge plug detaches from the walls of the wellbore and starts to rotate and/or spin within the wellbore (e.g., where there is an insufficient amount of contact and/or friction between the subject bridge plug and the interior of the wellbore). Additionally, any additional weight applied to the spinning bridge plug during the milling operation can force the bridge plug further downhole until a solid end is reached. Eventually, several HPCT trips might be undertaken, which could incur a very high undesirable cost.
Dissolvable bridge plugs can be utilized, thereby negating the necessity of the milling operation to remove the plugs. However, the solubility of the bridge plugs can be a hindrance to the development of the well. For instance, the operations enabled by the plug must be completed by the time plug has degraded. Failure to complete operations before degradation of a dissolvable bridge plug can result in damage to the well, the subsurface reservoir, and/or the reservoir quality (e.g., via pumped loss circulation materials or “LCM”).
Embodiments in accordance with the present disclosure generally relate to anti-spin devices that can be included with or coupled to well equipment (e.g., bridge plugs) that are to be subsequently milled from the wellbore. The anti-spin devices can prevent the well equipment from rotating and/or spinning during the milling operation. The anti-spin devices can comprise one or more slips and helical compression springs, where compression of the one or more springs can result in the one or more slips protruding from a surface of the anti-spin device to grip the inner wall of a surrounding wellbore or casing.
As used herein, the term “slips” can be synonymous with “slip devices” and can refer to self-gripping (e.g., toothed devices) for establishing non-slip contact with an adjacent surface, such as a wellbore wall. In accordance with various embodiments described herein, slips can grip the adjacent surface and establish enough friction at the slips-to-surface interface to inhibit translation of the slips across the surfaces. For example, the slips can include textured contact pads forced against the adjacent surface to inhibit movement. In various embodiments, the slips can be made of a millable material and milled during one or more milling operations. In some embodiments, the slips described herein can be retrieved from the wellbore with magnets or a reverse circulation junk basket upon completion of a milling operation within the well.
During the milling operation, an applied weight on the well equipment, and thereby the anti-spin device, will help compress the spring(s), thereby forcing the slips to emerge (extend out) from the sides of the anti-spin device. The slips can be configured to engage the interior walls of the wellbore (or a casing, liner, etc.) and establish friction between the wellbore and the well equipment via the fixed anti-spin device. By engaging the walls of the wellbore (or a casing, liner, etc.), the anti-spin device can prevent the well equipment from rotating and/or spinning during the milling operation. As soon as the milling bottom hole assembly (BHA) is picked up, the weight on the well equipment will be eased, thereby decompressing the spring(s) and retracting the slips. Additionally, in one or more embodiments the anti-spin device can be composed of materials that can also be milled during the milling operation.
In one or more embodiments, the anti-spin device can comprise one or more slips positioned radially about a longitudinal axis. For example, the anti-spin device can have a substantially cylindrical housing, where the slips are spaced along a sidewall of the housing. In one or more embodiments, the one or more slips can be aligned with one or more slots (opening) in the housing of the anti-spin devices, such that each slip can extend through a respective slot upon compression of the anti-spin device. In various embodiments, the slips can be composed of one or more materials rigid including, but not limited to, a metal, a ceramic, a composite material, a non-metallic material, or any combination thereof. In some embodiments, the outer surfaces of some or all of the slips may be smooth. In other embodiments, however, some, or all, of the outer surface of the slips may provide a toothed or jagged profile capable of biting into the inner wall of the wellbore, the inner wall of a casing or liner arranged within the wellbore and in which the bridge plug is deployed, or the interior surface of production tubing. In yet other embodiments, a gripping material, such as a grit or hardened proppant, may be applied to the outside surfaces of the slips with an epoxy or another suitable binder. The gripping material may be useful in helping to grip the inner wall of the wellbore, or the inner wall of a casing or liner arranged within the wellbore and in which the bridge plug is deployed.
The number of slips included in the anti-slip device can be at least one, but could include more, depending on the application and need. The number of slips, and their spacing/positioning about the circumference of the anti-spin devices, can vary based on the size, dimensions, and/or function of the anti-spin devices and/or the well equipment fixed to the anti-spin devices. In some embodiments, the anti-slip device can comprise, for example, about 1 to 12 slips. In various embodiments, the slips can be single acting or double acting devices.
Additionally, the anti-spin devices described herein can comprise one or more springs including, but not limited to: helical compression springs, convex springs, concave springs, conical springs, straight coil springs, variable pitch springs, and/or volute springs. In various embodiments, the anti-spin devices can be in a non-compressed state while the one or more springs are not compressed and in a compressed state while the one or more springs are compressed. In one or more embodiments, the springs can be surrounded by a flexible sleeve that covers the springs and prevents debris from entering the anti-spin device and/or inhibiting the function of the springs.
While the anti-spin device is in the non-compressed state, the slips can be substantially seated within the housing. For example, while the anti-spin device is in the non-compressed state, an exterior surface of the slips (e.g., a contact surface) can be substantially flush with, or recessed within, an exterior surface of the housing of the anti-spin device. In another example, while the anti-spin device is in the non-compressed state, the exterior surface of the slips can be positioned closer to the longitudinal axis of the anti-spin device than the exterior surface of the housing. As the anti-spin device is compressed axially and transitioned to the compressed state, the slips can be forced radially outward to protrude past the exterior surface of the housing.
Thus, while the anti-spin device is in the compressed state, the slips can project from the exterior surface of the housing. For example, when the anti-spin device is in the compressed state, the exterior surface of the plurality of slips can be positioned further from the longitudinal axis of the anti-spin device than the exterior surface of the housing. For instance, compressing the anti-spin device can force the plurality of slips away from the exterior surface of the housing and towards the walls of the wellbore (or a casing or liner arranged in the wellbore), such that the slips can contact the sidewalls of the wellbore while the anti-spin device is in the compressed state.
The anti-spin device 100 can have a substantially cylindrical shape, which helps facilitate entry into a wellbore. The diameter of the anti-spin device 100 can vary depending on the dimensions of the wellbore and/or the dimensions of the well equipment 102. While in the non-compressed state, the anti-spin device 100 can have a first length “LA”. While in the compressed state, the anti-spin device 100 can have a second length “LB”. The first length LA is greater than the second length LB. The length of the anti-spin device 100 can vary depending, for example, on the dimensions of the well equipment 102 or to fit a particular application.
In various embodiments, the well equipment 102 can be fixed to a first or “uphole” end of the anti-spin device 100. For example, the anti-spin device 100 can include a housing 104 and the well equipment 102 can be fixed to the housing 104. Additionally, the housing 104 can include a body 105. The well equipment 102 can be fixed by a variety of means, including, but not limited to, welding, mechanical fasteners (e.g., bolts and/or screws), a threaded connection, an adhesive, an interference fit, or any combination thereof. In at least one embodiment, the anti-spin device 100 can form an integral part and extension of the well equipment 102, as mentioned above.
The housing 104 can be composed of a variety of materials including, but not limited to metals, ceramics, non-metals, compositional alloys, or any combination thereof. Also, the housing 104 may define one or more slots 106 in an exterior surface 108 of the anti-spin device 100. In
The anti-spin device 100 may further include a plurality of slips 110, and each slip 110 may be configured to align with a corresponding slot 106. In the illustrated example, three slots 106 are visible, and a corresponding three slips 110 are aligned with the slots 106. It will be appreciated, however, that embodiments including more or fewer slips 110 are also contemplated herein. In various embodiments, the slips can be positioned within the body 105 of the housing 104.
When the anti-spin device 100 is in the non-compressed state, the slips 110 are positioned substantially within (e.g., retracted within) the housing 104. Thus, only the first slip 110a is visible in
In
The slips 110 can have a contact surface 112 that is positioned flush with (or within) the exterior surface 108 of the housing 104 when the anti-spin device 100 is in the non-compressed state (e.g., as shown in
In one or more embodiments, the slips 110 can have a uniform, or substantially uniform, material composition. For example, the slips 110 can have a single layer architecture. Alternatively, in some embodiments the slips 110 can have a multilayer architecture with one or more layers having a different material composition than one or more other layers. For example, the contact surface 112 can be composed of a first layer having a different material composition than one or more other layers defining the body of the slip 110 (e.g., the contact surface 112 can comprise one or more embedded hard particles, such as embedded polycrystalline diamond or a carbide, to facilitate gripping the sidewalls of the wellbore). Additionally, in one or more embodiments, the contact surface 112 can be textured to facilitate interaction with the sidewalls of the wellbore or a casing string or tubing in which the well equipment 102 is deployed. In accordance with various embodiments described herein, the contact surface 112 can have an abrasive texture to facilitate gripping the sidewall of the wellbore.
In one or more embodiments, the anti-spin device 100 can further comprise a sleeve 116 extending from the body 105 of the housing 104 to a head 118 of the housing 104 of the anti-spin device 100. The sleeve 116 may be configured to cover one or more springs (not shown in
As shown in
In various embodiments, a first or “uphole” end 210 of the mandrel 204 can have a tapered or angled structure to facilitate interaction with the slips 110. For example, the uphole end 210 can provide or otherwise define one or more tapered side surfaces 212 configured to align with the slips 110. Additionally, an interior surface 214 of the slips 110 can have an interior slanted side surface 216 configured to slidingly engage the tapered side surfaces 212 of the mandrel 204. In various embodiments, the uphole end 210 of the mandrel 204 can serve as a slip activator to engage the slips 110 and/or push the slips 110 radially outward from the exterior surface 108 of the housing 104.
As shown in
Thus, when the anti-spin device 100 is under axial compression, the slips 110 are correspondingly forced to extend radially outward and otherwise away from the internal cavity 205 to project from the exterior surface 108 of the housing 104. While the spring 202 is in the non-compressed state, the contact surface 112 of the slips 110 can be positioned a first distance “D1” from the internal cavity 205 (e.g., as shown in
In one or more embodiments, the slots 106 in the housing 104 can be defined by one or more sidewalls having one or more grooves 218 (e.g., recesses extending into the sidewalls). Further, the sides of one or more of the slips 110 can have one or more protrusions 219 that extend into the grooves 218 (e.g.,
Additionally, the contact surface 112 of the slips 110 can having one or more exterior slanted surfaces 220. While the anti-spin device 100 is in the non-compressed state, the one or more exterior slanted surfaces 220 can facilitate engaging the walls of the wellbore to push the slips 110 into the housing 104 and enable travel of the anti-spin device 100.
In
As shown in
More specifically, as the anti-spin device 100 is compressed, the mandrel 204 can travel through the cavity 205 and force the slips 110 to rotate within the slots 106. As a result of the rotation, the contact surface 112 of the slips 110 can be projected out from the exterior surface 108 of the housing 104 and towards the sidewalls of the wellbore (e.g., where the anti-spin device 100 is positioned within the wellbore). Further, the force exerted on the sidewalls of the wellbore by the forced rotation of the slips 110 can inhibit spinning (rotation) of the anti-spin device 100 within the wellbore. As shown in
In the illustrated embodiment, the slips 110 can have a substantially wedge shape to facilitate interaction with the mandrel 204, where a first end of the slips 110 can be coupled to the housing 104 via a hinge 402 and a second end of the slips 110 can include one or more projections 404. For example, a first projection 404a can abut a third flange 406 extending from a sidewall of the slots 106 while the anti-spin device 100 is in the non-compressed state. For instance, the third flange 406 can inhibit the slips 110 from over rotating about the hinge 402 into the cavity 205 (e.g., as shown in
When the anti-spin device 100 is in the non-compressed state, the slips 110 can have the interior surface 214 (e.g., also serving as a slanted surface 216) and second projection 404b positioned within the cavity 205. As the anti-spin device 100 is compressed, the mandrel 204 can force the slips 110 to rotate about the respective hinges 402 such that the interior surfaces 214 are displaced from the cavity 205. While the spring 202 is compressed, the first end of the slips 110 can abut a sidewall of the slots 106 to which the hinges 402 are coupled (e.g., as shown in
Additionally, in one or more embodiments, an internal mechanism can be employed in which the mandrel 204 is utilized to forcefully deform the slips 110 between the non-compressed state and the compressed state. For example, one or more ends of the slips 110 can be fixed to the housing 104 within the slot 106. As the mandrel 204 contacts the interior slanted side surface 216 (
In various embodiments, the spring 202 can be positioned under a plate 606 that supports one or more slip activators 608. As shown in
Once the head 118 reaches a solid surface, the head 118 can be supported by the solid surface rather than the activator pusher section 604. Further, as a result of additional force applied to the body 105 of the housing 104, the anti-spin device 100 can translate into the compressed state. As shown in
For example, once a solid surface is reach by the anti-spin device 100, the head 118 of the housing 104 will rest on the solid surface and allow the activator pusher section 604 to move towards the slip activators 608 as pressure is applied to the well equipment 102 (e.g., during a milling operation). As the activator pusher section 604 presses the slip activators 608, the spring 202 is compressed and the slip activators 608 move toward the head 118 of the housing 104. In turn, the slip activators 608 push the slips 110 sideways, through the corresponding slots 106, and away from the exterior surface 108 of the housing 104. Thereby, the contact surface 112 of the slips 110 engages the surrounding sidewalls of the wellbore or casing to stop the well equipment 102 from spinning during the milling operation. Upon completion of the milling operation, the weight on the anti-spin device 100 can be lifted, the spring 202 can push the slip activators 608 back toward the body 105 of the housing 104, and the slips 110 can be retracted back into the housing 104.
As shown in
Terms of orientation are used herein merely for purposes of convention and referencing and are not to be construed as limiting. However, it is recognized these terms could be used with reference to an operator or user. Accordingly, no limitations are implied or to be inferred. In addition, the use of ordinal numbers (e.g., first, second, third, etc.) is for distinction and not counting. For example, the use of “third” does not imply there must be a corresponding “first” or “second.” Also, as used herein, the terms “coupled” or “coupled to” or “connected” or “connected to” or “attached” or “attached to” may indicate establishing either a direct or indirect connection, and is not limited to either unless expressly referenced as such.
While the disclosure has described several exemplary embodiments, it will be understood by those skilled in the art that various changes can be made, and equivalents can be substituted for elements thereof, without departing from the spirit and scope of the invention. In addition, many modifications will be appreciated by those skilled in the art to adapt a particular instrument, situation, or material to embodiments of the disclosure without departing from the essential scope thereof. Therefore, it is intended that the invention not be limited to the particular embodiments disclosed, or to the best mode contemplated for carrying out this invention, but that the invention will include all embodiments falling within the scope of the appended claims. Moreover, reference in the appended claims to an apparatus or system or a component of an apparatus or system being adapted to, arranged to, capable of, configured to, enabled to, operable to, or operative to perform a particular function encompasses that apparatus, system, or component, whether or not it or that particular function is activated, turned on, or unlocked, as long as that apparatus, system, or component is so adapted, arranged, capable, configured, enabled, operable, or operative.