The present invention relates to an antibacterial fiber with antibacterial properties.
Conventionally, many proposals have been made on fiber materials with antibacterial properties (see Patent Documents 1 to 7).
Patent Document 1: Japanese Patent No. 3281640
Patent Document 2: Japanese Patent Application Laid-Open No. 7-310284
Patent Document 3: Japanese Patent No. 3165992
Patent Document 4: Japanese Patent No. 1805853
Patent Document 5: Japanese Patent Application Laid-Open No. 8-226078
Patent Document 6: Japanese Patent Application Laid-Open No. 9-194304
Patent Document 7: Japanese Patent Application Laid-Open No. 2004-300650
However, all the materials with antibacterial properties have failed to provide long lasting effects.
Further, the materials with antibacterial properties may cause an allergic reaction due to drugs or the like.
Therefore, an object of the present invention is to provide an antibacterial fiber which has a longer lasting effect than conventional materials with antibacterial properties, and which is safer than drugs and the like.
The antibacterial fiber of the present invention includes a charge generation member shaped in a fibrous form and that generates charges sufficient to suppress the proliferation of a bacillus by input of external energy, and a water-resistant member that covers the charge generation member.
Conventionally, it has been known that the proliferation of bacteria or fungi can be inhibited by an electric field (see, for example, Tetsuaki Doito, Hiroshi Koryo, Hideaki Matsuoka, Junichi Koizumi, Kodansha: Microbial Control-Science and Engineering; see for example, Koichi Takagi, Application of High Voltage Plasma Technology to Agriculture Food Field, and see J. HTSJ, Vol. 51, No. 216). A potential which produces the electric field may cause an electric current to flow in a current path formed due to humidity or the like, or in a circuit formed through a local phenomenon of microdischarge.
This electric current is considered to weaken bacteria and inhibit the proliferation of bacteria. The charge generation yarn for bacterium-countermeasure of the present invention includes a plurality of charge generation fibers that generate charges by external energy, and thus generates an electric field when the antibacterial fiber is brought between yarns or close to an object with a prescribed electric potential (including a ground potential), such as a human body. Alternatively, the charge generation yarn for bacterium-countermeasure of the present invention allows an electric current to flow when is brought between yarns or close to an object with a prescribed electric potential (including a ground potential), such as a human body, with moisture such as sweat interposed therebetween.
Therefore, the charge generation yarn for bacterium-countermeasure of the present invention exerts an antibacterial effect (an effect of suppressing generation of bacteria) or a sterilizing effect (an effect of killing bacteria) for the following reasons. The direct action of an electric field or an electric current that is generated when the antibacterial fiber is applied to an object (a clothing article, footwear, or a medical supply such as a mask) for use close to an object with a prescribed potential, such as a human body, poses a problem for cell membranes of bacteria or an electron transfer system for maintaining the lives of bacteria, thereby killing the bacteria, or weakening the bacteria themselves. Furthermore, oxygen included in water may be changed to active oxygen species by an electric field or an electric current, or oxygen radicals may be generated in cells of bacterium due to the stress environment in the presence of an electric field or an electric current, and the action of the active oxygen species including radicals kills or weakens bacteria. In addition, the above-mentioned reasons may be combined to produce an antibacterial effect and a sterilizing effect in some cases.
Further, the antibacterial fiber of the present invention includes a water-resistant member that covers the charge generation fiber. Antibacterial fibers may be used, for example, for clothing articles. Clothing articles often allow stains (for example, rain stains) to adhere thereto and often come in contact with water for washing. Since the antibacterial fiber of the present invention includes a water-resistant member that covers a charge generation fiber, the antibacterial fiber can prevent adhesion of stains and can improve resistance to water at the time of washing.
The charge generation fiber that generates charges with external energy is considered as, for example, a material that has a photoelectric effect, a material that has a pyroelectric effect, or a fiber that uses a piezoelectric body or the like. In addition, a configuration in which a conductor is used as a core yarn, an insulator is wound around the conductor, and an electricity is applied to the conductor to generate charges also serves as a charge generation fiber.
When a piezoelectric body is used, an electric field is generated by piezoelectricity, and thus, no power supply is required, and there is no risk of electric shock. In addition, the lifetime of the piezoelectric body lasts longer than the antibacterial effect of a drug or the like. In addition, the piezoelectric body is less likely to cause an allergic reaction than drugs.
According to the present invention, an antibacterial fiber can be achieved which has a longer lasting effect than conventional materials with antibacterial properties, and which is safer than drugs and the like.
The piezoelectric yarn 1 is made by winding a piezoelectric film 10 around a core yarn 11. The piezoelectric film 10 is an example of a piezoelectric body. The core yarn 11 is appropriately selected from natural fibers or chemical fibers. Examples of the natural fiber include plant fiber, animal fiber, or polylactic acid. Examples of the plant fiber include cotton or hemp. When polylactic acid is used for the core yarn 11, the core yarn 11 does not need to be particularly a piezoelectric polylactic acid. As described later, when polylactic acid is used for the piezoelectric film 10, the piezoelectric film 10 has a high affinity for the core yarn 11 because they are made of the same material. Examples of the chemical fiber include synthetic fiber, glass fiber, or carbon fiber. Chemical fibers are sturdier than natural fibers.
The core yarn 11 may be a conductive yarn having conductivity. In the case of using a conductive yarn as the core yarn 11, when the piezoelectric properties of the piezoelectric yarn 1 are evaluated, an electric charge generated on the piezoelectric yarn 1 can be measured using an electrode formed on a part of the periphery of the piezoelectric yarn 1 and the core yarn 11. This allows the piezoelectric performance of the piezoelectric film 10 that is used on the piezoelectric yarn 1 to be checked. Further, the conductive yarns are short-circuited to each other to thereby clearly form a circuit among the yarns, so that an electric field generated between the surfaces of the yarns is remarkably increased. In the case of using a conductor for the core yarn 11, when an electric current is passed through the core yarn 11, even a configuration in which an insulator other than the piezoelectric film 10 is wound around the core yarn 11, a thread which generates charges by external energy can be achieved.
The core yarn 11 is not an essential component. Even without the core yarn 11, it is possible to helically twist the piezoelectric film 10 to produce a piezoelectric yarn (twisted yarn). In the absence of the core yarn 11, the twisted yarn becomes a hollow yarn and the heat retaining performance is improved. Further, it is possible to increase the strength of the twisted yarn by impregnating the twisted yarn itself with a bonding agent.
The piezoelectric film 10 is made of, for example, a piezoelectric polymer. Some piezoelectric films are pyroelectric and some are not. For example, PVDF (polyvinylidene fluoride) is pyroelectric and generates charges due to temperature change. The piezoelectric body having pyroelectricity such as PVDF generates charges on its surface due to heat energy of the human body. In a piezoelectric body having pyroelectricity, charges can be generated not only when expansion and shrinkage are applied but also due to change in temperature.
Polylactic acid (PLA) is a piezoelectric film having no pyroelectricity. Polylactic acid is uniaxially stretched to have piezoelectric properties. Polylactic acid includes PLLA, in which an L-form monomer is polymerized, and PDLA, in which a D-form monomer is polymerized.
Polylactic acid is a chiral polymer and its main chain has a helical structure. Polylactic acid exhibits piezoelectricity when it is uniaxially stretched and molecules thereof are thereby oriented. When the degree of crystallization is further increased by further applying heat treatment, the piezoelectric constant increases. A piezoelectric film 10 made of uniaxially stretched polylactic acid has tensor components of d14 and d25 as piezoelectric strain constants, when the thickness direction is defined as a first axis, the stretching direction 900 is defined as a third axis, and the direction orthogonal to both the first axis and the third axis is defined as a second axis. Accordingly, polylactic acid generates charges when a strain occurs in a direction at an angle of 45 degrees to the uniaxially stretching direction.
Since polylactic acid generates piezoelectric properties due to molecular orientation processing by stretching, it does not need to be subjected to polling processing as do other piezoelectric polymers such as PVDF or piezoelectric ceramic. Uniaxially stretched polylactic acid has a piezoelectric constant of approximately 5 to 30 pC/N, which is an extremely high piezoelectric constant among polymers. Furthermore, the piezoelectric constant of polylactic acid does not vary with time and is extremely stable.
The piezoelectric film 10 is produced by cutting a sheet of the uniaxially stretched polylactic acid as described above into a piece having, for example, a width of approximately 0.5 to 2 mm. As shown in
Accordingly, as shown in
Thus, when an external force is applied, the piezoelectric yarn 1 generates negative charges on its surface and positive charges at the inside thereof. Therefore, the piezoelectric yarn 1 produces an electric field due to the potential difference generated by these charges. The electric field leaks to even adjacent spaces to form an electric field associated with other portions. When the potential produced in the piezoelectric yarn 1 comes close to an object having a given potential adjacent thereto, for example, a prescribed potential (including a ground potential) of a human body or the like, an electric field is produced between the piezoelectric yarn 1 and the object.
Conventionally, it has been known that the proliferation of bacteria or fungi can be inhibited by an electric field (see, for example, Tetsuaki Doito, Hiroshi Koryo, Hideaki Matsuoka, Junichi Koizumi, Kodansha: Microbial Control-Science and Engineering; see for example, Koichi Takagi, Application of High Voltage Plasma Technology to Agriculture Food Field, and see J. HTSJ, Vol. 51, No. 216). A potential which produces the electric field may cause an electric current to flow in a current path formed due to humidity or the like, or in a circuit formed through a local phenomenon of microdischarge.
This electric current is considered to weaken bacteria and inhibit the proliferation of bacteria. The bacteria as used in the present embodiment include germs, fungi, or microorganism such as mites and fleas.
Therefore, the piezoelectric yarn 1 directly exerts an antibacterial effect or a sterilizing effect with an electric field that is formed in the vicinity of the piezoelectric yarn 1, or with an electric field that is generated when the piezoelectric yarn 1 is brought close to an object with a prescribed electric potential, such as a human body. Alternatively, the piezoelectric yarn 1 allows an electric current to flow when it comes close to an object having a given potential of another adjacent fiber, a human body or the like with moisture such as sweat interposed therebetween. The piezoelectric yarn 1 may also directly exert an antibacterial effect or a sterilizing effect due to such an electric current. Alternatively, the piezoelectric yarn 1 may indirectly exert an antibacterial effect or a sterilizing effect due to active oxygen species which oxygen contained in moisture is converted into by the action of electric current or voltage, radical species generated by the interaction with an additive contained in the fibers or by catalysis, or other antibacterial chemical species (amine derivatives or the like). Alternatively, stress environment caused by the presence of the electric field or electric current may produce oxygen radicals in cells of bacteria. This may allow the piezoelectric fibers 5 to indirectly exert an antibacterial effect or a sterilizing effect. As the radicals, superoxide anion radical (active oxygen) or hydroxy radical may be generated.
The above-described charge generation yarn including a charge generation fiber that generates charges by external energy can be applied to various products such as clothing articles and medical members. For example, the charge generation yarn can be used for underwear (especially socks), towels, insoles of shoes, boots, and the like, general sportswear, hats, beddings (including futon, mattresses, sheets, pillows, pillowcases, and the like), toothbrushes, dental floss, various types of filters (filters of water purifiers, air conditioners, air purifiers, or the like), stuffed animals, pet-related items (pet mats, pet clothes, inners for pet clothes), various types of mats (for feet, hands, toilet seat, and the like), curtains, kitchen utensils (sponges, dishcloths, or the like), seats (seats of cars, trains, or airplanes), sofas, bandages, gauze, masks, sutures, clothes for doctors and patients, supporters, sanitary goods, sporting goods (wear and inner gloves, gauntlets for use in martial arts, or the like), or packaging materials.
Of the clothing, in particular, the socks (or supporters) are inevitably expanded and contracted along joints by movements such as walking, and the piezoelectric yarn 1 thus generates charges with high frequency.
In addition, although socks absorb moisture such as sweat and serve as hotbeds for proliferation of bacteria, the piezoelectric yarn 1 can inhibit the proliferation of bacteria, and thus has a remarkable effect for bacterium-countermeasure.
In the antibacterial fiber of the present embodiment, the main surface of the piezoelectric film 10 is covered with a water-resistant member 101A as shown in
In the example of
As the piezoelectric yarn, it is possible to use a piezoelectric yarn 2 that is a right-twisted yarn (hereinafter referred to as a Z yarn) as illustrated in
The piezoelectric yarn is produced by any known method. For example, the following method is adoptable: a method of extruding and shaping, for example, a piezoelectric polymer to be made into a fibrous form as a fiber, as well as a covering yarn including a slit film; a method of melt-spinning a piezoelectric polymer to be made into a fibrous form (for example, a spinning and drawing method in which a spinning step and a drawing step are performed separately from each other, a direct drawing method in which a spinning step and a drawing step are linked to each other, a POY-DTY method in which a false twisting step can also be attained at the same time, or a super high speed spinning method in which the spinning speed is made high); a method of dry- or wet-spinning a piezoelectric polymer to be made into a fibrous form (for example, a phase-separating method or dry- or wet-spinning method of dissolving a polymer, which is a raw material, into a solvent, and extruding out the solution through a nozzle to be made into a fibrous form, a gel spinning method of making a polymer into a gel form in the state the polymer contains a solvent, so as to be evenly made into a fibrous form, or a liquid crystal spinning method of using a solution of a liquid crystal or a melted body thereof to make the liquid crystal into a fibrous form); or a method of spinning a piezoelectric polymer electrostatically to be made into a fibrous form.
Many bacteria have negative charges. Therefore, a cloth including the piezoelectric yarn 2 allows most of the bacteria to be attracted with the positive charges generated.
Furthermore, the cloth including the piezoelectric yarn 2 can inactivate bacteria having negative charges by using positive charges. In this manner, the cloth using the piezoelectric yarn that generates positive charges on its surface has a high effect as a piezoelectric yarn for bacterium-countermeasure.
Furthermore, the piezoelectric yarn 1 or the piezoelectric yarn 2 (or a cloth including at least one of these) has the following use applications other than bacterium-countermeasure.
(1) Bioactive Piezoelectric Yarn
Many tissues constituting a living body have piezoelectric properties. For example, collagen constituting a human body, which is a kind of protein, is included a lot in blood vessels, dermis, ligaments, tendons, bones, cartilages, and the like. Collagen is a piezoelectric body, and a tissue with collagen oriented may exhibit a great deal of piezoelectric properties. Many reports have already been made on the piezoelectric properties of bones (see, for example, Eiichi Fukada, Piezoelectricity of Biopolymer, Polymer Vol. 16 (1967) No. 9 p 795-800, etc.). Therefore, when the cloth including the piezoelectric yarn 1 or the piezoelectric yarn 2 generates an electric field, and alternates the electric field or changes the strength of the electric field, the piezoelectric body of a living body vibrates due to the inverse piezoelectric effect. The alternated electric field or the change in the electric field strength, generated by the piezoelectric yarn 1 and/or the piezoelectric yarn 2, applies a minute vibration to a part of a living body, for example, a capillary blood vessel or dermis, thereby making it possible to encourage improvement in blood flow through the part. Thus, there is a possibility that the healing of skin diseases, wounds, and the like may be promoted. Therefore, the piezoelectric yarn functions as a bioactive piezoelectric yarn. The transducer that has a plurality of piezoelectric yarns and conductive yarns made into a knitted fabric or a woven fabric and senses that displacement is applied to the knitted fabric or the woven fabric is disclosed in WO2015/159832. In this case, all of the conductive yarns are connected to a detection circuit, and there is necessarily a pair of conductive yarns for one piezoelectric yarn. According to WO2015/159832, when charges are generated in the piezoelectric yarns, electrons move through the conductive yarns, and immediately neutralize the charges generated. According to WO2015/159832, the detection circuit captures the electric current through the movement of the electrons, and outputs the electric current as a signal. Therefore, in this case, because the generated electric potential is canceled immediately, a strong electric field is not formed between the piezoelectric yarn and the conductive yarn and between the piezoelectric yarn and the piezoelectric yarn, and any healing effect is not exerted.
(2) Piezoelectric Yarn for Substance Adsorption
As described above, the piezoelectric yarn 1 generates negative charges when external force is applied.
The piezoelectric yarn 2 generates positive charges when external force is applied. Therefore, the piezoelectric yarn 1 attracts a substance having a positive charge (e.g., particles such as pollen) and the piezoelectric yarn 2 attracts a substance having a negative charge (e.g., harmful substances such as yellow dust). Accordingly, it is possible for the cloth 100 including the piezoelectric yarn 1 or 2 to attract fine particles such as pollen or yellow dust, when the cloth is applied to a medical supply such as a mask. The transducer that has a plurality of piezoelectric yarns and conductive yarns made into a knitted fabric or a woven fabric and senses that displacement is applied to the knitted fabric or the woven fabric is disclosed in WO2015/159832. In this case, all of the conductive yarns are connected to a detection circuit, and there is necessarily a pair of conductive yarns for one piezoelectric yarn. According to WO2015/159832, when charges are generated in the piezoelectric yarns, electrons move through the conductive yarns, and immediately neutralize the charges generated. According to WO2015/159832, the detection circuit captures the electric current through the movement of the electrons, and outputs the electric current as a signal. Therefore, in this case, because the generated electric potential is canceled immediately, a strong electric field is not formed between the piezoelectric yarn and the conductive yarn and between the piezoelectric yarn and the piezoelectric yarn, and any adsorption effect is not exerted.
In the example of
The piezoelectric yarn 1 is arranged very closely to the piezoelectric yarn 2, so that the distance between the piezoelectric yarns 1 and 2 is approximately zero. The strength of any electric field, as is represented by E=V/d, becomes larger in inverse proportion to the distance between the substances that generate charges, and thus, the strength of the electric field generated by the cloth 100A becomes a very large value. The electric field is created by mutual bonding between electric fields generated inside the piezoelectric yarn 1 and electric fields generated inside the piezoelectric yarn 2. As the case may be, a circuit may be formed as an actual current path due to moisture containing an electrolyte such as sweat. In a fiber knitted cloth, fibers are complicatedly entangled with each other, so that an electric field generated in one portion of the piezoelectric yarn 1 and an electric field generated in another portion of the piezoelectric yarn 1 may be mutually combined. Likewise, an electric field generated in one portion of the piezoelectric yarn 2 and an electric field generated in another portion of the piezoelectric yarn 2 may be mutually combined. Even in the case where the strength of the electric field is macroscopically none or very weak, strong electric fields having conflicting vector directions may be microscopically assembled. These phenomena may be similarly described with a cloth formed of the piezoelectric yarn 1 alone, a cloth formed of the piezoelectric yarn 2 alone, or a cloth in which an ordinary yarn or a conductive yarn is knitted together with these clothes.
Thus, the cloth 100 functions as a cloth that generates an electric field. In the cloth 100, an electric current may flow between the piezoelectric yarn 1 and the piezoelectric yarn 2 with moisture such as sweat interposed therebetween. By this electric field or electric current, the cloth may directly exhibit an antibacterial effect or a sterilizing effect. Alternatively, the piezoelectric yarn 1 may indirectly exert an antibacterial effect or a sterilizing effect due to active oxygen species which oxygen contained in moisture is converted into by the action of electric current or voltage, radical species generated by the interaction with an additive contained in the fibers or by catalysis, or other antibacterial chemical species (amine derivatives or the like). Alternatively, oxygen radicals may be produced in cells of bacteria by a stress environment based on the presence of an electric field or an electric current, and in this way, an antibacterial effect or a sterilizing effect may be indirectly exhibited.
An example in which the piezoelectric yarn 1 is different in the polarity of generated charges from the piezoelectric yarn 2 has been described in the above example. However, even when piezoelectric yarns having the same polarity are used, an electric field is generated or an electric current flows via a conductive medium, when a potential difference exists in the space of the piezoelectric yarn 1 and the piezoelectric yarn 2.
The cloth 100 exhibits an antibacterial or sterilizing effect by an electric field which the cloth itself generates and a change in the strength thereof, or by the electric current. Alternatively, the cloth exhibits an antibacterial or sterilizing effect by, for example, radical species generated by the effect of the electric current or voltage. The cloth 100 may also include a conductive fiber that elutes out therefrom a metal ion. In this case, in the cloth 100, in addition to an antibacterial or sterilizing effect by the electric field, the antibacterial or sterilizing effect is further enhanced by the metal ion eluted out from the conductive yarn.
About the cloth 100, even when the piezoelectric yarn 1 has a site where no charge is generated, this cloth exhibits an antibacterial or sterilizing effect by the metal ion eluted out from the conductive yarn.
A clothing article using the cloth 100 or a medical member using this clothing article exhibits an antibacterial or sterilizing effect in the same manner. The clothing article using the cloth 100, particularly, socks (or supporters) using the same also produce a remarkable advantageous effect for bacterium-countermeasure as described above. In the same manner as the above-mentioned piezoelectric yarn that acts on a living body or the piezoelectric yarn for substance-adsorption, the cloth 100 also functions as a piezoelectric cloth that acts on a living body or a piezoelectric cloth for substance-adsorption.
The cloth 100 exhibits an antibacterial or sterilizing effect through an electric field or electric current generated by the piezoelectric yarns 1 and 2, which constitute this cloth itself, so that this cloth exhibits an antibacterial or sterilizing effect against bacteria moved to the cloth 100. On the skin of a human body, normal bacterial flora is present, which fulfills a role necessary for keeping the skin surface in a normal state; whereas small is the possibility that the cloth 100 directly kills the normal bacterial flora. Therefore, there is only a small risk of affecting the normal bacterial flora on the skin, and thus, the cloth 100 is higher in safety.
On the skin of a human body, normal bacterial flora is present, which fulfills a role necessary for keeping the skin surface in a normal state; whereas small is the possibility that the cloth 100 directly kills the normal bacterial flora. Therefore, there is only a small risk of affecting the normal bacterial flora on the skin, and thus, the cloth 100 is higher in safety.
Even in the cloth 100 which is an embodiment in which piezoelectric yarns 1, piezoelectric yarns 2, and ordinary yarns 3 are arranged to cross each other as illustrated in
Although the descriptions have been made about a cloth (woven fabric) in which a plurality of yarns including a charge generation yarn are woven into each other in the above-described examples, also in a cloth made of a knitted good (a product in which rings made of a plurality of yarns including a charge generation yarn are hooked or hung with each other), electric fields are generated or an electric current flows in the same manner between the yarns in which a potential difference is generated, and thus, the knitted good produces an antibacterial or sterilizing effect.
As the yarn that generates negative charges on its surface, a Z yarn using PDLA is considered as well as an S yarn using PLLA. In addition, as the yarn that generates positive charges on its surface, an S yarn using PDLA is considered as well as a Z yarn using PLLA.
Although the piezoelectric film is shown as an example of the piezoelectric body in the present embodiment, the piezoelectric body may be a yarn discharged from a nozzle and then stretched (a piezoelectric yarn having an approximately circular cross section or a piezoelectric yarn having a modified cross section). The spinning method therefor may be, for example, wet spinning, dry spinning or melt spinning. For example, a polylactic acid (PLLA) piezoelectric yarn may be prepared by melt spinning, high stretching, or heat treatment (for crystallization). Also in the case of forming such a yarn in which a plurality of PLLA piezoelectric yarns are twisted with each other (a multifilament yarn) and applying a tension to the resulting yarn, negative charges are generated on a surface of an S yarn and positive charges are generated on a surface of a Z yarn. Such a yarn can be merely rendered a twisted yarn without using any core yarn. Such a yarn can be produced at low costs. The number of filaments of the multifilament yarn should be set in view of the use of the yarn. The number of twists is also appropriately set. The filaments may each partially contain therein a filament which is not any piezoelectric body.
Moreover, the individual filaments may not be uniform in thickness. Thanks to such configurations, a potential distribution produced in the cross section of the yarn deviates to break symmetry, so that an electric field circuit between the S yarn and the Z yarn is readily formed.
The water-resistant member 101A or the water-resistant member 105A may have conductivity. In order to impart conductivity to a water-resistant member, there is considered, for example, an embodiment in which the water-resistant member is made of a conductive material (for example, metal). Alternatively, conductivity can be imparted by mixing a material (powder) such as carbon in the water-resistant member.
As described above, the strength of the electric field increases in inverse proportion to the distance between substances which generate charges as represented as E=V/d. When the water-resistant member has conductivity, the charges polarized on the surface of the piezoelectric body reach the surface via the water-resistant member. Therefore, as compared with the case where the water-resistant member is an insulator, when the water-resistant member has conductivity, the interval between the piezoelectric yarns is shortened, so that the strength of the electric field becomes a larger value.
The water-resistant member may further have heat resistance. In this case, when the antibacterial fiber of the present embodiment is used for clothes, resistance to an intense heat such as a dryer and an iron can be improved.
Next,
Conventionally, for antibacterial clothing articles, for example, a fiber to which a drug is attached or a fiber containing a metal such as silver or copper is used as disclosed in Japanese Examined Patent Publication No. 6-84561.
However, fibers using a drug or a metal are difficult to fit sites having complicated shapes such as joints of legs or arms because such fibers are poor in texture and lack elasticity. Therefore, it is difficult to impart antibacterial properties to conventional antibacterial fibers at desired sites thereof.
Thus, it is an object of the antibacterial fiber 1B of the present embodiment to impart antibacterial properties to a desired site such as a site having a complicated shape, such as joints of legs or arms.
The antibacterial fiber 1B of the present embodiment uses an elastic body 110 as the core yarn as shown in
Thus, a clothing article using the antibacterial fiber 1B of the present embodiment can be fitted to sites having complicated shapes, such as joints of legs or arms. In this case, the antibacterial fiber 1B fits the body and the clothing article is stretched and shrunk by the elastic body 110 even when a leg or the like has slightly moved, so that charges are generated more often. In particular, since socks always expand and shrink along joints, the socks frequently generate charges.
Further, with the configuration using the elastic body 110 for the core yarn, the antibacterial fiber 1B can be used throughout a clothing article such as socks or only at sites that frequently expand and shrink, such as toes and heels. When using only at sites that frequently expand and shrink such as toes and heels, materials with good texture, such as cotton, can be used for other sites, so that it is possible to improve the comfort in wearing of socks as a whole while maintaining the antibacterial effect.
However, even in the case of constituting a covering yarn 1C formed by twisting an elastic body 110 and a piezoelectric fiber 10A having a circular cross section as illustrated in
Next,
A cloth including antibacterial fibers may be used for a product that is prone to wear or break, such as socks. The above-described cloth 100 is strong against wear and breakage when tough fibers such as rayon are used for the ordinary yarn 3. In addition, when tough fibers such as rayon are used, it is easier to knit/weave tough fibers than metal fibers and it is possible to afford tough cloth albeit less than metal fibers.
On the other hand, when conductive yarns are used for the ordinary yarn, the conductive yarn 5 has a prescribed electric potential (including a ground potential) because the conductive yarn is a conductor. Therefore, when an external force is applied to the piezoelectric yarn 1 or the piezoelectric yarn 2, the potential difference between the conductive yarn 5 having a prescribed electric potential and the piezoelectric yarn 1 that generates negative charges or the piezoelectric yarn 2 that generates positive charges causes an electric field therebetween.
The piezoelectric yarn 1 and the conductive yarn 5 (and the piezoelectric yarn 2 and the conductive yarn 5) are arranged closer to each other than the state where the ordinary yarn 3 is interposed. Therefore, the strength of the electric field generated by the cloth 100A is a relatively large value.
By being combined with the conductive yarn 5, either a woven fabric or a knitted fabric can constitute a cloth that is relatively sturdy and does not lower the strength of an electric field. If the electric field strength may be somewhat weak, sturdy fibers such as rayon may be used instead of the conductive yarns. In this case, a certain degree of antibacterial effect can be obtained and texture can be made even as compared with the case of using conductive yarns.
In addition, conductive yarns and sturdy fibers such as rayon may be used in combination.
Next,
Conventionally, there have been proposed clothing articles improved in air permeability by providing through holes as disclosed in, for example, Japanese Patent Application Laid-Open Nos. 2000-166606 and 10-248604.
However, the provision of the through hole causes a problem of deterioration of heat retention.
Thus, the cloth 100D of the present embodiment aims to have both air permeability and heat retention.
In the cloth 100D, the piezoelectric yarns 1 and the piezoelectric yarns 2 are arranged in parallel as shown in
As shown in
Accordingly, when an external force is applied to the yarns, sites having a large opening are partially formed, so that the air permeability is relatively improved. The space widens at the sites where yarns repel, whereas the space narrows at the sites where yarns attract. That is, the cloth 100D comes to have sites having larger openings and sites having smaller openings. The cloth 100D comes to have both openings through which water vapor and water drops can pass and openings through which neither water vapor nor water drops can pass, so that the cloth can have both air permeability and moisture retention. The intensified the exercise, the stronger the external force on the yarns becomes, and therefore, the cloth 100D comes to have wider spaces between piezoelectric yarns and improved air permeability as the exercise is intensified. On the other hand, when exercise does not occur, heat retention is secured. When exercising, the piezoelectric yarns repel or attract each other, so that tension is applied to the piezoelectric yarns. When not exercising, no charge has been generated in the piezoelectric yarns, so that no tension is applied to the piezoelectric yarns and the piezoelectric yarns are in an initial state (the piezoelectric yarns are equally spaced). Therefore, the cloth 100D is configured to have improved air permeability at a time when air permeability is required such as during exercise and the cloth 100D is also configured to have a high heat retention at a time when heat retention is required such as out of exercise, so that the cloth is configured to have both air permeability and heat retention.
Since the opening area changes depending on the intensity of the exercise, the cloth can maintain a state where users feel comfortable. In addition, a structure like that shown in
Although the piezoelectric yarns arranged in parallel are shown in
Next,
Since charges generated in the piezoelectric yarns 1 and those generated in the piezoelectric yarns 2 are different in polarity from each other as shown in
Next,
Conventionally, as a fiber that secures heat retention, there is known a configuration in which a metal powder is mixed with fibers as disclosed, for example, in Japanese Patent Application Laid-Open No. 2006-307383 and Japanese Patent Application Laid-Open No. 07-48709.
However, fibers containing metal are hard. For this reason, there is a problem that such fibers containing metal are difficult to manufacture and the texture and the comfort in wearing are deteriorated. Moreover, there can occur some metal allergic reactions.
Thus, this embodiment provides a cloth that is easy to manufacture, improves texture and comfort in wearing, and is free of the possibility of occurrence of a metal allergic reaction.
As shown in
The cloth 101F is made of the piezoelectric yarn 1. Accordingly, when the piezoelectric yarns 1 expand or shrink, the cloths 101F repel each other, so that the air layer becomes larger. When the air layer becomes larger, the laminated cloth 100F comes to have an enhanced heat retention effect.
The air layer may be filled with a porous body 150G such as Cellular Teflon®, cellular polypropylene or the like, as illustrated in
Although the configuration in which the piezoelectric yarns 1 that generate negative charges are allowed to repel is disclosed in the above example, it is of course possible to adopt a configuration in which the piezoelectric yarns 2 that generate positive charges are allowed to repel.
Furthermore, the piezoelectric yarns may be arranged only on a part of the cloth. Arranging the piezoelectric yarns only on a part of the cloth will cause a difference in heat retention performance depending on the location.
Although the piezoelectric yarn is provided as the fiber that generates charge by external energy in the above embodiment, the fiber that generates charge by external energy may be, for example, a material having a photoelectric effect, a material having a pyroelectric effect (such as PVDF), a material that generates charges through its chemical change, or the like. Alternatively, the fiber that generates charges may have a configuration in which a conductor is used as a core yarn, an insulator is wound around the conductor, and an electricity is caused to flow through the conductor to generate charges. However, a piezoelectric body generates an electric field by piezoelectricity, and thus, no power supply is required and there is no risk of electric shock.
In addition, the lifetime of the piezoelectric body lasts longer than the antibacterial effect of a drug or the like. In addition, the piezoelectric body is less likely to cause an allergic reaction than drugs.
Finally, the description of the present embodiments is to be considered in all respects as illustrative and not restrictive. The scope of the present invention is indicated not by the above-described embodiments but by the claims. Furthermore, it is intended that the scope of the invention includes all variations within meanings and scopes equivalent to the claims.
1, 2: Piezoelectric yarn
1A, 1C: Covering yarn
1B: Antibacterial fiber
3: Ordinary yarn
5: Conductive yarn
10: Piezoelectric film
10A: Piezoelectric fiber
11: Core yarn
55: Ordinary yarn
100, 100A, 100B, 100C, 100D, 101F, 102F: Cloth
100E, 100F, 100G, 100H: Laminated cloth
101A, 105A: Water-resistant member
110: Elastic body
150G: Porous body
900: Stretching direction
910A: First diagonal line
910B: Second diagonal line
Number | Date | Country | Kind |
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2016-246747 | Dec 2016 | JP | national |
The present application is a continuation of International application No. PCT/JP2017/045056, filed Dec. 15, 2017, which claims priority to Japanese Patent Application No. 2016-246747, filed Dec. 20, 2016, the entire contents of each of which are incorporated herein by reference.
Number | Date | Country | |
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Parent | PCT/JP2017/045056 | Dec 2017 | US |
Child | 16434407 | US |