This is a national stage application filed under 35 USC 371 based on International Application No. PCT/GB2007/001641 filed May 3, 2007, and claims priority under 35 USC 119 of United Kingdom Patent Application No. 0608973.4 filed May 6, 2006.
The present invention relates to control arrangements for aperture closure members.
Motorised aperture closure members are used for a variety of purposes, such as for domestic garage doors, factory and warehouse doors and the like. Types of aperture closure member include flexible members made of reinforced fabric or sheet metal, or sectional closures made of separate sections which are articulated to each other. These closure members can be moved along curved tracks or rolled around rollers or drums in order to open and close the corresponding aperture. Typically, the closure member moves vertically, either rolling on and off a roll above the aperture, or onto and off a track extending inwardly from the top of the aperture.
An electric motor is commonly used for driving the movement of the aperture closure member. It is desirable to monitor the movement, for various reasons. For example, it may be desirable to slow down the member, when approaching the extremes of its movement, and to sense and respond to any resistance to movement which may arise as the result of a fault, or because the closure member encounters a foreign body blocking the aperture.
Embodiments of the present invention provide an aperture closure member control arrangement, comprising:
a pulse generator operable to create a train of pulses as the aperture closure member moves;
a counter operable to count pulses of the train to provide an indication of the position of the aperture closure member;
wherein the pulse generator creates first type pulses and less frequent second type pulses, and wherein the arrangement further includes a discriminator operable to discriminate between first and second type pulses, for selectively providing first or second type pulses to a counter for counting.
The discriminator may monitor the size, amplitude and/or pulse width of pulses received, the first and second type pulses being distinguishable by the monitored parameter or parameters. The selection of pulses made by the discriminator for provision to the counter may be dependent on the count value at the time. One type of pulse may be counted until a threshold count is reached, the other type of pulse being counted thereafter. The second type pulses may be counted until the threshold is reached.
The pulses may be created by a member which rotates as the aperture closure member moves. The rotatable member may have a ring of features, there being a sensor operable to sense the passing of the features as the member rotates, to create pulses for counting. The features may be teeth formed around the rotatable member. The passage of features may create first type pulses. Features may be provided at regular intervals around the ring, there being at least one position around the ring at which the regularity is disturbed, to form an irregularity which creates second type pulses. A feature may be omitted from a regular position, to create the irregularity. Alternatively, a feature may be irregularly large to create the irregularity.
If the features are teeth, the irregularity may be formed by omitting a tooth or by creating a tooth of abnormal size.
The sensor may include a magnet and a Hall effect sensor, both in proximity with the rotatable member to sense changes in magnetic field as the features pass the sensor.
In another aspect, embodiments of the invention provide an aperture closure member control arrangement comprising:
a rotatable member which rotates as the aperture closure member moves;
a sensor;
a ring of features on the rotatable member and able to be sensed by passing the sensor to create a train of first type pulses;
wherein the ring of features includes an irregularity at least one position, to create a second type pulse within the train.
The first and second type pulses may be distinguishable by size, amplitude and/or pulse width. The features may be discernible optically, magnetically or mechanically. The features may be teeth.
The features may be of magnetic material, there being an associated magnet arranged so that the passing of features creates a detectable change in the magnetic field in the vicinity of the magnet. The sensor may include a magnetic sensor operable to sense magnetic changes as the features pass.
The features may be teeth formed around the rotatable member. The passage of features may create first type pulses. Features may be provided at regular intervals around the ring, there being at least one position around the ring at which the regularity is disturbed, to form an irregularity which creates second type pulses. A feature may be omitted from a regular position, to create the irregularity. Alternatively, a feature may be irregularly large to create the irregularity.
If the features are teeth, the irregularity may be formed by omitting a tooth or by creating a tooth of abnormal size.
The sensor may include a magnet and a Hall effect sensor, both in proximity with the rotatable member to sense changes in magnetic field as the features pass the sensor.
In a further aspect, embodiments of the invention provide an aperture closure member control arrangement comprising:
a control circuit operable to provide electrical power to a motor to drive the aperture closure member, when required;
a current supply powered from the motor supply to return a signal current to the control circuit;
and a sensor operable to modulate the signal current in accordance with movement of the aperture closure member, for sensing at the control circuit.
The current supply may be powered by a first polarity of the motor supply, the signal current being connected to another polarity of the motor supply, at the control circuit. The signal current may be carried by a single conductor from the sensor to the control circuit.
The current supply may include a Darlington pair of transistors, having a base to which the output of the sensor is applied, to modulate the current supplied.
The control circuit may be located remotely of the motor, for manual access to the control circuit without proximity to the motor.
The sensor may sense movement of a rotatable member which rotates as the aperture closure member moves. The rotatable member may have a ring of features able to be sensed by passing the sensor to create a train of pulses. The ring of features may create a train of first type pulses, the ring of features also including an irregularity at least one position, to create a second type pulse within the train.
The first and second type pulses may be distinguishable by size, amplitude and/or pulse width. The features may be discernible optically, magnetically or mechanically. The features may be teeth.
The features may be of magnetic material, there being an associated magnet arranged so that the passing of features creates a detectable change in the magnetic field in the vicinity of the magnet. The sensor may include a magnetic sensor operable to sense magnetic changes as the features pass.
The features may be teeth formed around the rotatable member. The passage of features may create first type pulses. Features may be provided at regular intervals around the ring, there being at least one position around the ring at which the regularity is disturbed, to form an irregularity which creates second type pulses. A feature may be omitted from a regular position, to create the irregularity. Alternatively, a feature may be irregularly large to create the irregularity.
If the features are teeth, the irregularity may be formed by omitting a tooth or by creating a tooth of abnormal size.
The sensor may include a magnet and a Hall effect sensor, both in proximity with the rotatable member to sense changes in magnetic field as the features pass the sensor.
Embodiments of the invention may incorporate any feature or combination of features of any of the aspects set out above, or of a combination of the aspects.
Embodiments of the present invention will now be described in more detail, by way of example only, and with reference to the accompanying drawings, in which:
The track 14 has a generally vertical leg 14A. As the door 12 moves up the vertical track 14A, it may either pass onto a generally horizontal leg 14B, or be rolled (not shown). The door 12 is moved by a shaft 16 which is in turn driven by a DC electric motor 18 through two pulley wheels 18A connected by a drive belt 18B, as shown schematically in
A similar track (not shown) is provided at the other side of the door 12. The tracks are installed with the vertical legs extending up either side of the aperture to be closed (such as an aperture in the outer wall of a building). The horizontal legs of the tracks extend back from the aperture, into the building. When the door is closed, it forms a vertical barrier between the vertical legs of the tracks. To open the door, the motor 18 is used to turn the shaft 16, moving the door up to the horizontal legs of the tracks, or rolling the door around the axis of the shaft 16.
In the examples being described, the motor has a fast speed and a slow speed, the latter being used when the door is approaching the ends of its range of movement.
The shaft 16 carries a rotatable member in the form of a disc 20 (
The disc 20 (
The passing of the teeth 24 creates first type pulses from the sensor 22, as will be described. The passing of the irregularity 26 creates a second type pulse from the sensor 22, as will be described.
The sensor 22 includes a Hall effect sensor 28 and an associated magnet 30, for example a permanent magnet. The sensor 28 and magnet 30 are placed in close proximity to the ring of teeth 24, so that the teeth 24 pass through a region 32 (
As the teeth 24 pass the sensor 28, the magnetic field in the region 32 is affected. For example, the amount of magnetic material provided by the teeth 24, within the region 32, reduces on each occasion that a gap 34 between adjacent teeth 24 passes through the region 32. A much greater deviation arises when the irregularity 26 passes through the region 32, because of the missing tooth.
The waveform 36 from the sensor 28 is illustrated schematically in
The sensor arrangements 22, including the disc 20, sensor 28 and magnet 30 are illustrated in
The arrangement 22 acts as a current supply to return a signal current at a connection 48, back to the control circuit 41. The arrangement 22 modulates the signal current at 48, as will be described, in accordance with movement of the disc 20 and thus, in accordance with movement of the door 12. This allows the movement of the door 12 to be sensed by the control circuit 41, for reasons which will become apparent.
The modulated current sent at 48 has the waveform 36. The current received at 48 by the circuit 41 is applied to a potential divider R141, R41 to provide voltage to the base of a transistor TR25, connected as a common emitter amplifier creating an amplified voltage waveform at the collector 50, having the waveform 36 derived from the signal current sent from the arrangement 22.
The amplified waveform at 50 is applied to an analogue to digital converter 52, and then to a discriminator-and-count circuit 54. The circuits 52, 54 may either or both be implemented as appropriately programmed software-controlled processor devices.
The discriminator 56 of the circuit 54 is able to discriminate between small pulses 38 and large pulses 40, by monitoring peak-to-peak amplitude and pulse width. Consequently, the discriminator 56 may either reject small pulses 38, passing only large pulses 40 to the counter 58 of the circuit 54, for counting, or alternatively, may reject large pulses 40, passing only small pulses 38 to the counter 58, for counting.
The discrimination implemented by the discriminator 56 is dependent on the count value at the time. In one example, large pulses 40 are initially counted when the door 12 begins to move, e.g. from the fully open position toward the closed position. Since an irregularity 26 passes the sensor 28 less frequently than teeth 24, this results in a slow count representing a coarse monitoring of the position of the door 12. In this example, the coarse count is maintained until indicating that the door is approaching one end of its range of movement. For example, movement of the door 12 from the fully open position to the fully closed position may be known to generate four large pulses 40, but that the fully closed position is reached before a fifth large pulse 40 can be created. Accordingly, in this example, the discriminator 56 is initially used to reject small pulses 38, so that the counter 58 counts large pulses until four such pulses have been counted. The discriminator 56 then begins rejecting large pulses 40 and passing small pulses 38 to the counter 58. Small pulses are created by the passing of the teeth 24 and are therefore higher in frequency than the large pulses 40. They correspond with a fine measurement of the door position. Accordingly, fine measurement is used only at an end region of the door travel, close to the end position. This allows the door 12 to be stopped more accurately at the desired final position, than would be possible if only large pulses 40 were counted.
In a preferred example, the counter 58 is a zero-crossing counter, so that the count can be changed twice for each cycle of the waveform 36. This doubles the resolution provided for the measured position of the door 12.
It can be seen from
The circuits of the sensor arrangement 22 and the control circuit 41 can be seen in more detail in
The current output of the Darlington pair TR1 is modulated by a base voltage at 64. This voltage is the output voltage of the Hall effect sensor 28. Accordingly, the output current of the Darlington pair TR1, applied to the connection 48, is modulated by the waveform 36 of
Returning to
Many modifications can be made to the apparatus described above, without departing from the scope of the invention. For example, teeth which are detected magnetically could alternatively be detected optically or mechanically. Alternatively, other types of feature could be detected magnetically, optically or mechanically, including alternatives which can be detected by one of these means, but not others, such as variations of the magnetic properties of a mechanically uniform disc.
Whilst endeavouring in the foregoing specification to draw attention to those features of the invention believed to be of particular importance it should be understood that the Applicant claims protection in respect of any patentable feature or combination of features hereinbefore referred to and/or shown in the drawings whether or not particular emphasis has been placed thereon.
Number | Date | Country | Kind |
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0608973.4 | May 2006 | GB | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
---|---|---|---|---|
PCT/GB2007/001641 | 5/3/2007 | WO | 00 | 1/26/2009 |
Publishing Document | Publishing Date | Country | Kind |
---|---|---|---|
WO2007/129063 | 11/15/2007 | WO | A |
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4181884 | Shirasaki et al. | Jan 1980 | A |
4553426 | Capurka | Nov 1985 | A |
4952080 | Boiucaner et al. | Aug 1990 | A |
5545961 | Peter et al. | Aug 1996 | A |
6624603 | Preymann | Sep 2003 | B2 |
Number | Date | Country |
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4337828 | May 1995 | DE |
199918414 | Nov 2000 | DE |
102005039532 | Mar 2007 | DE |
1046775 | Oct 2000 | EP |
2007001493 | Jan 2007 | WO |
Number | Date | Country | |
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20090195208 A1 | Aug 2009 | US |