Information
-
Patent Grant
-
6464196
-
Patent Number
6,464,196
-
Date Filed
Monday, December 21, 199825 years ago
-
Date Issued
Tuesday, October 15, 200222 years ago
-
Inventors
-
Original Assignees
-
Examiners
- King; Anita
- Wujciak, III; A. Joseph
Agents
- McKee, Voorhees & Sease, P.L.C.
-
CPC
-
US Classifications
Field of Search
US
- 248 519
- 248 34603
- 248 34605
- 248 34606
- 248 34607
- 248 161
- 248 4062
- 248 1631
- 248 164
- 248 431
- 248 1831
- 248 1861
- 248 167
- 248 1632
- 052 1231
- 052 1261
- 052 7361
- 052 7362
- 362 410
- 362 414
- 362 431
-
International Classifications
-
Abstract
An apparatus and method for providing a temporary spread footing for supporting a variety of different vertically extending structures. The apparatus includes a frame with a top and bottom. The frame can have a substantial space or void in between the top and bottom into which weights or devices can be placed. A connection on top of the base removably connects to the structure to be supported. Outriggers could also be used to substantially increase the overturning moment resistance of the base. The outriggers can be removable or retractable so that for transportation, the base has minimum dimensions. The method includes pre-determining the needed weight and overturning moment resistance for a particular application and transporting the base to the site and thereafter adding weight and adjusting outriggers to match the pre-determined needed overturning moment resistance.
Description
BACKGROUND OF THE INVENTION
A. Field of the Invention
The present invention relates to bases or supports for vertically extending or elevating structures, and, in particular, to portable or temporary footings or bases for the same.
B. Problems in the Art
A wide variety of ways to support vertically extending structures have been developed over time. Special considerations come into play for structures that extend substantial distances vertically, and further, when the structures may experience forces that tend to tip the structures, such as wind.
Structure and stability issues become even more acute in situations where support for the vertical structure is desired to be portable or temporary. If the foundation or base cannot utilize any permanent footings in the ground, a primary source for providing stability to a vertical structure does not exist.
A few specific examples will illustrate this point. Situations exist where it would be desirous to have high-powered, wide area lighting, but on a temporary basis. The practical problems are, first, how does one transport such a system, especially when it is desirable to have the lights elevated to substantial distances vertically in the air; and second, how does one support and keep stable such elevated lighting fixtures through a variety of environmental conditions such as winds?
One situation where wide-area portable lighting is desired is with regard to construction sites. There are existing systems for temporary construction site lighting which tend to be on portable trailers or trucks. Lighting fixtures can be installed on foldable or extendible booms or frames. These types of conventional portable lighting units generally each require a separate vehicle to transport them from location to location. Also, they tend to be able to elevate the lights no more than perhaps 15′ to 35′. This does not allow for large area lighting. Additionally, because the lights are relatively close to the ground, glare problems can exist for workers and for traffic. Still further, many of these lighting systems are limited in height and number of lights, because of limitations of the base. Basically, existing systems tend to be no more than just a few light fixtures on a scaffold or foldable tower that does not extend very far into the air.
Some truck-based systems with larger, extendible booms exist. For example, U.S. Pat. Nos. 4,423,471, 4,712,167, 5,207,747, and 5,313,378 disclose high-powered lighting fixtures which can be extended much higher in the air (much over 30′) and are portable because they are mounted to trucks. However, such systems are expensive, both in original cost and operation, especially for areas such as constructions sites. Also, the trucks on which the fixtures are mounted would be out of use during the time the portable lighting was in use.
Therefore, a system has been developed which essentially consists of a transportable base that can be transported on conventional over-the-road trucks such as semi-trailers, can be manipulated by forklifts, and which can support a substantial sized light pole and array of light fixtures. Such a system is disclosed in commonly owned and co-pending U.S. Ser. No. 08/853,173. This system is relatively low-cost, can support a very tall vertical structure, and is portable. However, it is not adjustable in a variety of situations.
For example, such a base is pre-manufactured and fixed in perimeter size and in weight. It is also fixed in all dimensions and characteristics. If selected for a certain use, it may not be functional for another use. It may support a 50′ pole with five (5) 30″ diameter light fixtures in low-wind or no-wind conditions, but not be able to support the same in substantial winds.
Therefore, with regard to temporary lighting, there is a real need in the art for an improved system which provides more flexibility and adjustability over a wide variety of situations.
Similar problems exist with regard to supporting or elevating other types of structures. For example, there is a need for a more versatile and flexible footing or base-support for vertical towers, scaffolds, and trusses that are not needed on a permanent basis.
It is therefore a principal objective of the present invention to provide an apparatus and method for a temporary spread footing that solves or overcomes the problems or deficiencies in the art. Other objects, features, and advantages of the present invention include an apparatus and method for temporary spread footing that:
1. Have a known resistance to overturning moment, but which are adjustable for variable attachments and conditions.
2. Have expandable dimensions and weight as compared to when configured for transport.
3. Allow interchangeable devices and add-on devices to be utilized.
4. Provide for a more efficient use of space and strength for a supporting base or footing.
5. Are adaptable and flexible for many situations and for moving, both at a location or site and to a different location or site.
6. Can be utilized with a variety of different vertical or elevated structures.
7. Are economical, efficient, and durable.
These and other objects, features, and advantages of the present invention will become more apparent with reference to the accompanying specification and claims.
SUMMARY OF THE INVENTION
The present invention includes an apparatus and method for a portable base or spread footing. The apparatus includes a frame-work that further includes a mount for a weight. The top of the frame-work includes a connection to which a structure can be removably attached. The top and bottom of the frame-work are spaced apart. A space or open area can be intentionally defined by the frame-work between the top and bottom into which can be placed one or more removable devices. The frame-work can also support a plurality of outriggers extendible from the base.
The method of the invention includes constructing a base frame with a substantial opening between top and bottom. The size of the base-frame is such that it can be transported in conventional, over-the-road vehicles. The structure to be elevated and supported is pre-evaluated. From the pre-evaluation, an appropriate amount of weight is added to the base frame-work and outriggers can be utilized to provide needed stability and resistance to overturning moment for the particular structure.
A variety of configurations can be created with the frame-work by interchangeable devices such as weights, on-board power generators, and other equipment. A variety of different structures can be supported and elevated to withstand various environmental factors such as wind.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1
is a perspective view of a preferred embodiment of the invention supporting a vertical pole (partially shown).
FIG. 2
is similar to
FIG. 1
, but shows in an exploded view weights that can be removably attached to the base frame-work and, with broken lines, shows the maneuverability and adjustability of the outriggers.
FIG. 3
a top plan view of FIG.
1
.
FIG. 4
is a side, elevational view of the base of
FIG. 1
positioned on a generally flat ground area.
FIG. 5
is similar to
FIG. 4
, but shows the base located on even ground.
FIG. 6
is a reduced perspective view of the embodiment of
FIG. 1
used in conjunction with a light pole and an array of light fixtures.
FIGS. 7 and 8
are similar to
FIG. 6
, but show in more detail a hollow pole positioned over an upward extending stub (
FIG. 7
) and the slip-fit of the hollow pole over the stub (
FIG. 8
) as a means of attaching a pole to the base.
FIGS. 9 and 10
are similar to
FIG. 6
, but show a pole hingeable along its length which can be pivoted down for access to the top of the pole.
FIG. 11
is a reduced perspective view of a plurality of bases similar to
FIG. 1
used to support the four lower ends of a vertical tower.
FIG. 12
is a perspective view of the use of a plurality of the portable bases of
FIG. 1
to support a plurality of legs of a scaffold and truss arrangement.
FIG. 13
is an enlarged perspective view of an outrigger of FIG.
1
.
FIG. 14
is a still further enlarged partial top plan view of FIG.
13
.
FIG. 15
is an elevational sectional view taken along line
15
—
15
of
FIG. 14
showing the outrigger extended.
FIG. 15A
is identical, but showing the outrigger retracted.
FIG. 16
is a depiction of a placard or chart useable by an operator of the invention to determine outrigger length and total weight of the system for varying wind speeds to resist overturning.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT
A. Overview
For a better understanding of the invention, a preferred embodiment will now be described in detail. Frequent reference will be taken to the drawings. References numerals or letters will be used to indicate certain parts or locations in the drawings. The same reference numerals or letters will be used to indicate the same parts and locations throughout the drawings unless otherwise indicated.
B. Environment of the Preferred Embodiment
The preferred embodiment will be discussed in the context of a portable, temporary base or spread footing to support a substantial length, vertically positioned pole, that supports a plurality of high-intensity, wide-area lighting fixtures. By substantial, it is meant that the poles are much longer than 20′ to 30′. The light fixtures are high-intensity arc lamps placed in bowl-shaped reflectors of approximately 2′ to 3′ in diameter. These types of fixtures are the same or similar to those that are conventionally used for outdoor sports lighting. An example of these lights are Musco Sports Lighting Model Sports Cluster II, Level VIII, or TLC available from Musco Sports Lighting, Inc., Oskaloosa, Iowa.
The environment and context of the preferred embodiment will also be with respect to the use of such lights for a construction site or similar lighting. The lights will therefore be outdoors and subject to the range of environmental conditions that may exist at any location, including winds of substantial velocity and varying ground and terrain topography and make-up.
It is to be understood that other analogous uses of lights of this nature are possible. It is also to be understood that other uses for supporting structures are possible with the base.
C. Apparatus of the Preferred Embodiment
FIG. 1
illustrates a base
10
according to the present invention. Base
10
includes a bottom (indicated generally at
12
), a top (indicated generally at
14
), outriggers
16
and a connection member (indicated generally at
18
), on top
14
for connection to a vertical pole
20
. As can be seen by
FIG. 1
, bottom
12
consists of parallel tubes
26
and
28
. Top
14
comprises parallel tubes
30
and
32
(turned 90° from tubes
26
and
28
) with cross-members
34
and
36
. Corner tubes
40
,
42
(see FIG.
3
),
44
, and
46
extend between top
14
and bottom
12
. Cumulatively, corner tubes
40
,
42
,
44
,
46
, top
14
and bottom
12
define a box-type frame-work.
Completing base
10
are two tubes
48
and two tubes
50
(in a cross shape) and side tubes
52
and
54
. Each of the foregoing components of frame or base
10
can be welded or otherwise rigidly connected. Pieces
34
and
36
may or may not be tubular and are welded or otherwise attached into cut-out recesses in the tops of tubes
30
and
32
. Similarly, cross-shaped tubes
48
and
50
can be welded into position in cut-outs in corner tubes
40
,
42
,
44
, and
46
, and converge to a central area at their opposite ends.
Vertical tubes
40
,
42
,
44
, and
46
could be 6″ by 6″ steel tubing or 5″ by 5″.
FIG. 1
illustrates the four outriggers
16
. Each outrigger
16
comprises a telescoping arm (here made up of first telescoping section
56
and a second telescoping section
58
) each of which telescopes out of an open end (at each corner tube
40
,
42
,
44
, and
46
) of one of tubes
48
or
50
. A jack
60
at or near the distal end of section
58
of outriggers
16
includes a ground contacting foot
64
at the end of an extendible leg
62
. Foot
64
can be adjusted along the axis of leg
62
by a manually operated handle
66
.
The frame
10
therefore has outer dimensions that basically define a box. It is primarily made of tubing and has substantial open space between top
14
and bottom
12
. Frame
10
is therefore strong but comparatively light. It cam be moved and transported relatively easily. The feet
64
at the ends of outriggers
16
can be positioned substantially away from the frame to greatly increase the overall “foot print” or lateral spread of base
10
on the ground and thus the resistance to overturning moment.
As illustrated in
FIG. 1
, a weight
22
(for example, concrete) is mountable to bottom
12
of base
10
by mounts
24
(only two shown). Weight
22
could include slots or openings
25
configured to receive the forks of a forklift that could grab weight
22
and maneuver it into position relative to frame or base
10
to then allow attachment of mounts
24
to frame or base
10
. It would also allow the forklift to grab the combined weight
22
and base
10
(and/or pole
20
and anything suspended by pole
20
) to move the combination.
FIG. 1
further illustrates that pole
20
could be attached at its lower end to a plate
68
. Plate
68
in turn could be positioned between tubes
34
and
36
and include some type of releasable locking mechanism (not shown) to hold plate
68
in place and yet allow releasable attachment and detachment from base
10
.
Pole
20
could have a lower flange
82
which could be bolted to plate
18
by bolts
150
to form a 16″ bolt circle with 8 ¾″ bolts (See FIG.
1
).
In the preferred embodiment the following is a table of cross-sectional dimensions and thickness of certain of the 10 parts:
|
REF. #
HEIGHT
WIDTH
THICKNESS
|
|
|
22
48″
48″
10″ (approx. 3,000 lbs.)
|
26/28
6″
12″
¼″ w
|
30/32
6″
12″
¼″ w
|
34/36
3″
8″
⅜″ w
|
40/42/
6″
6″
⅜″ w
|
44/46
|
48
5″
9″
{fraction (5/16)}″ w (36-⅞″ long)
|
50
6″
10″
¼″ w (x33-{fraction (15/16)}″ long)
|
52/54
6″
9″
¼″ w
|
56
5″
9″
¼″ w (x33-{fraction (15/16)}″ long)
|
58
4″
8″
¼″ w (x33-{fraction (15/16)}″ long)
|
68
24″
36″
1″
|
|
Each of the tubing members of base
10
can be ASTM A500 Grade B steel structural tubing.
Following is a table of some other dimensions as indicated by the corresponding reference letters in the drawings (see particularly
FIGS. 2
,
3
, and
4
):
|
REF. LETTER
INCHES
|
|
|
A
10″
|
B
10″
|
C
24″
|
D
10″
|
E
48″
|
F
48″
|
G
60″
|
H
48″
|
I
10″
|
J
60″
|
K
24″
|
L
108″
|
M
54″
radius
|
N
54″
|
O
36″
(min)
|
P
12″
|
Q
108″
square
|
|
Therefore
FIGS. 1 and 2
illustrate the basic structure of the apparatus according to the preferred embodiment of the invention. Base
10
comprises a box-like tubular frame having a substantially open space between the top
14
and bottom
12
. An open space between tubes
26
and
28
of bottom
12
allow a heavy (in the preferred embodiment around 2,000 lbs.) concrete block to be moved therebetween and removably mounted. This weight, therefore, would exist at the lower-most or in or near the bottom-most plane of base
10
.
The space in base
10
could be used for storage. Examples are tool box(es), job box(es), parts, tools, generators, electrical components, or other components associated with what might be elevated on the pole.
On the other hand, top
14
of base
10
extends a substantial distance above the bottom of base
10
and provides, in perimeter dimensions, a fairly large platform area upon which a structure can be mounted.
Outriggers
16
allow the diameter of base
10
to be almost doubled in size with a corresponding substantial increase in the resistance to overturning moment, as opposed to just base
10
itself. Jacks
60
can be any of a wide variety of devices, but in the preferred embodiment can be trailer jacks manually operated. An example of jack
60
is Bulldog 10,000-lb. capacity Top Wind Heavy Duty Trailer Jack. Other types are possible.
FIG. 2
is similar to
FIG. 1
, but shows in exploded form the detachment of a concrete weight
22
(by disconnecting brackets
24
from frame
10
held in place by bolts). Additionally,
FIG. 2
illustrates that one or more further weights, such as indicated at
70
, could be placed into base
10
, if desired. Weight
70
has a triangular end which would mate in between crossed-tubes
48
and
50
above the location of weight
22
when mounted to base
10
. Therefore, several additional weights
70
, configured to mate into or attach to base
10
could be also be utilized to add additional weight to base
10
.
FIG. 2
also shows mounting straps
72
and
74
which extend between pieces
34
and
36
of base
10
and can lock down plate
68
to base
10
. Removable straps
72
and
74
allow plate
68
and pole
20
(attached to plate
68
by bolting of pole flange
82
to plate
68
or otherwise) to be removed from base
10
.
FIG. 2
also shows in ghost lines the extendibility and retractability of outriggers
16
, as well as the adjustability of foot
64
transversely to the longitudinal axis of the outriggers
16
.
FIG. 3
illustrates the substantial increase in resistance to overturning moment made possible by outriggers
16
versus just the outer dimensions of base
10
. Circle M (54″ radius) indicates the basic resistance to overturning moment presented by the outriggers
16
. Circle M is inscribed within a box Q which is 108″ square and is defined by the outer ends of outriggers
16
. The “foot print”, so to speak, of base
10
(108″×108″) and the 54″ moment arm, along with the substantial weight that can be added to base
10
, provides a substantial footing that resists overturning moment for a substantial load and any expected forces against that load. The tubular members and other structural members of base
10
are selected to be of enough strength to support any weight added thereto, as well as any stresses caused by the load and forces on or against it. On the other hand,
FIGS. 2 and 3
illustrate that when outriggers
16
are retracted back into base
10
and weights
22
and
70
are removed, the perimeter dimensions are approximately 5′ by 5′.
FIG. 2
shows that the height of base
10
, with pole
20
removed, is around 5′ tall. This structure would therefore easily fit within conventional over-the-road transportation such as semi-trailer trucks. Removability of weights
22
and
70
and the size of base
10
would allow even several of bases
10
to be transported in conventional semi-trailer trucks.
FIG. 4
also illustrates the height of base
10
. Reference letter N indicates the height between the bottom plane of bottom
12
and the top plane of top
14
to be 60″. Reference letter O indicates the distance between the top of outriggers
16
and just below the top plane of top
14
to be 36″ minimum. This could be extended upwardly if desired.
FIG. 4
also shows that outrigger jacks
60
extend so that feet
64
extend below the plane defining the bottom of bottom
12
of base
10
. It is preferable that when installed, no part of base
10
contact the ground and that it be entirely supported by feet
60
of outrigger
16
to get maximum stability and resistance to overturning moment.
FIG. 4
shows base
10
on a generally flat surface
76
, such as the ground. In comparison
FIG. 5
illustrates uneven ground
78
. Jacks
60
can be operated to keep base
10
level even if ground
78
is not.
FIG. 6
illustrates base
10
of
FIGS. 1-5
in combination with a pole
20
which suspends an array
80
of light fixtures. Array
80
comprises a set of cross-arms which are attached to the upper end of pole
20
by a means known within the art. In this embodiment pole
20
is hollow and made of tubular steel. It is attached to flange
82
at its bottom which is in turn fixed to plate
68
which is removably attachable to base
10
.
Pole
20
can be of various lengths. One possible range of lengths would be 40′ to 80′. The number of fixtures of the array
80
can vary, but usually would be anywhere from one (1) to twelve (12) fixtures. The object depicted in ghost lines by reference numeral
84
, is intended to represent a device that can be placed into the space between top
14
and bottom
12
of base
10
. In this example, device
84
could be an electrical power generator (self-contained, diesel powered) that could be removably positioned into base
10
and serve to operate lighting fixture array
80
. Ghost lines
86
are intended to represent another device that could be placed into base
10
such as ballasts for the light fixtures or other electronic or electrical components used in the operation of array
80
. It is to be noted and understood that such things as an electrical power generator is of substantial weight and could also act as an additional weight to assist in resistance of overturning moment and stability of base
10
.
In operation the invention works as follows. Base
10
would be pre-constructed. As mentioned, it is of a size that could be transported to a site by convention over-the-road transportation. Prior consideration would be made of the specific structure with which base
10
will be used. Sufficient weight in the form of, for example, of concrete
22
, additional weight
70
, or devices
84
and
86
would be sent along with base
10
, or available at the site.
Once at the site, base
10
could be manipulated by forklifts and other equipment to be placed in position on the ground or whatever other supporting surface is desired. Pre-determined add-ons such as weight or other devices or components would then be added to and attached to base
10
. Outriggers
16
would then be extended and feet
64
brought into contact with the ground. The jacks
60
would be adjusted to bring base
10
off the ground, usually to a level orientation. The base would then finally be configured appropriately based on the device to be supported, and then the device to be supported would be mounted onto the top of base
10
. In the foregoing example, a crane or some sort of a lifter device would raise pole
20
and array
80
vertically, move it over to above base
10
, and then bring it down and mount it to the top of base
10
. Any fine-tuning adjustment could be made, even after the structure to be supported (here pole
20
and array
80
) is attached to base
10
.
In this example, a generator
84
is added into base
10
. The appropriate electric wires (in this example, pre-wired from array
80
down to the bottom of pole
20
) could simply be electrically connected accordingly and the lighting array
80
could then be operated. It would be a self-contained lighting unit. The outriggers and weight in base
10
would have a pre-determined level of overturning moment resistance to handle whatever environmental standards exist for the site. This would include for certain configurations, winds on the order of 60 mph, or greater.
The apparatus operates on the physical principle that
Σμ=0 or(static equilibrium)=
FL−WX
where μ is the sum of the moments, F represents the forces acting on the pole in a direction, L is the vertical distance from the top of the structure being supported to the ground, W is the total weight of the system, and X is the radius of Circle M, pictured in
FIG. 3
(or the length of outriggers
16
). From this equation, one could either determine how far apart the outriggers would be placed and then add weight to the system accordingly. Alternatively, one could determine the weight of the system, and then vary the distance of the outriggers. Both of these calculations would be made to withstand the maximum anticipated wind force. Static equilibrium is the condition where any more load to base
10
starts to heel it up.
The main variable is F, which is primarily wind loading. One can solve for any of the variables. Therefore, for any assumed wind load F, and any assumed outrigger extension X, the weight W needed to prevent overturning can be determined. Or for a given total weight, the length of outrigger can be determined.
The wind moment number is calculated based on standard building and structural codes for a particular configuration. Dividing the wind moment by the base moment arm results in the weight of the unit required to resist overturning. Since the operator or technician knows (a) the weight of his unit, (b) the fixture mounting height, (c) the number of fixtures, and (d) the EPA of the fixtures, he can determine from the charts what wind speed can be sustained based on his minimum moment arm (or outrigger) setting.
A booklet of charts can be produced which provides an operator with the information needed to set up the configuration to withstand certain winds. The charts would allow the operator to set the extension lengths of the outriggers and/or the amount of weight of the whole combination to meet the selected overturning resistance. The total weight would include the weight of everything associated with the base
10
, including the pole, the fixtures, the mounts for the fixtures, the fixture control mechanisms, electrical and electronic components, as well as the base
10
itself and anything inserted into the base
10
. For example, a 60′ tall pole can weigh 720 lbs., six (6) fixtures can weigh 150 lbs., controls and electrical components add 420 lbs. Base
10
can weigh on the order of 2,000-3,000 lbs. An electrical generator placed in base
10
could weigh on the order of 1,600 lbs. If outriggers are added, they could add 600 lbs. Then, if concrete add-on weights are added, they could add 7,200 lbs. to the total weight. See
FIG. 16
for an example of the type of chart that could be prepared for a 60′ tall pole, with six (6) fixtures.
The included preferred embodiment is given by way of example only and not limitation. Variations obvious to those skilled in the art are included within the invention which is solely described by the claims herein.
D. Options, Features and Alternatives
FIGS. 7 and 8
illustrate an alternative method of attaching a pole
20
to base
10
. In this example pole
20
is a hollow, tapered, steel pole. Tapered stub
90
can be concrete, steel, or other material. Stub
90
can be attached via a flange
98
to a plate similar to plate
68
previously described and fixed to base
10
. As illustrated in
FIG. 7
, pole
20
can be attached or detached from stub
90
simply by slip-fitting it over stub
90
or removing it therefrom. The weight of pole
20
and any attachments would keep it in place so no locking mechanisms are needed. Such an arrangement would be similar to that disclosed in U.S. Pat. No. 5,398,478 which is incorporated by reference hereto.
FIG. 8
shows pole
20
seated down on stub
90
. One advantage of this arrangement is that prior to seating onto stub
90
, pole
20
can be rotated around stub
90
to orient any elevated structure in a specific direction. This is especially valuable when aiming an array of lights in a certain direction.
FIGS. 9 and 10
illustrate another embodiment of a pole
20
. Pole
20
could be attached to base
10
by a number of different ways. In this embodiment pole
20
includes a lower section
92
attached to base
10
and an upper section
94
. Sections
92
and
94
are interconnected by a hinge
96
. Upper section
94
includes a tail
98
which at its very bottom further includes a weight
99
. As indicated by the arrow in
FIG. 9
, weight
99
helps upper section
94
pivot to a vertical position in normal use. Some sort of locking mechanism (not shown) could lock pole
20
in its normal vertical position (FIG.
10
). However, if servicing or access to the top of pole
20
is desired, tail
98
could be released and the top of upper section
94
pivoted downwardly. This could be accomplished in a number of ways including some sort of a cable system. The use of weight
99
would allow for smooth, controlled pivoting.
Another method of use of bases
10
would be a plurality of bases
10
to support a larger structure such as shown in
FIGS. 11 and 12
. Each base
10
would support a corner of a vertical tower
106
(
FIG. 11
) or a scaffold
102
(FIG.
12
). The scaffolds
102
in
FIG. 12
in turn would support trusses
104
. Therefore, multiple bases
10
could provide temporary spread footings for a large super-structure.
As has previously been discussed, the intentional creation of openings or space between the top and bottom of the base
10
allows for any variety of interchangeable and removable inserts. They can be functioning components or simply weight.
With regard to weights
22
and
70
, it has been shown that a concrete block having steel facings on edges could be used. Alternatively, concrete with internal steel reinforcement like re-bar or re-rod could be used.
It could also be appreciated that weights such as weight
22
and weight
70
are inserted or recessed inside the perimeter of frame
10
so that they are inside the boundary of the overturning moment resistance. It also makes the weight closer to the center of the structure to make it easier for a
10
forklift to lift and move the entire unit. This could occur with weights
22
and
70
attached to base
10
and even when a structure, such as a pole and light arrays is attached to base
10
.
Another option would be to add a running gear to base
10
so that it could be pulled like a trailer. On the other hand, as discussed, bases
10
can be placed in conventional over-the-road transportation and could even be stacked on one another or nested somehow. Slots such as slots
25
or hooks (see
71
in
FIG. 2
) could be built into weights
22
and
70
to make them
20
easier to manipulate and move by forklifts and other equipment.
FIGS. 13
,
14
,
15
and
15
A illustrate an optional feature for outriggers
16
. Tubes
56
and
58
can telescopically extend from an end of base cross tubes
48
or
50
by nesting within one
25
another as shown. A pivoting member or dog
160
is pivotable around pin
162
which is secured transversely across the proximal end of a longitudinal slot
164
in arm
56
. A similar slot
166
exits in arm
58
but without a dog. Pivot pin
162
can be held in place by a thin cover plate
163
(welded or otherwise connected to the exterior of tube
56
).
Dog
160
and slots
164
and
166
cooperate to require that arm
56
be pulled out into and inserted from tube
48
or
50
first, that is relative to arm
58
. When arms
56
and
58
are fully extended, as shown in
FIG. 13
, dog
160
is pivoted up so that its edge
168
rides on top of the top outer side of arm
58
. Edge
170
of dog
160
therefore creates a stop disallowing arm
56
from being pushed into tube
48
. Arm
58
is free to be pushed into arm
56
. Therefore, when it is desired to retract arms
58
and
56
, dog
160
allows arm
58
to be retracted first until slot
166
of arm
58
aligns directly below slot
164
in arm
56
. When so aligned, the free end of dog
160
by gravity pivots down (see ghost lines
160
in
FIG. 15
) and dog
160
no longer blocks arm
56
from retracting into tube
48
.
Conversely, when arms
56
and
58
are retracted into tube
48
, because dog
160
extends through slots
164
and
166
, it requires that both arms
58
and
56
move out from tube
48
if either are pulled in that direction, until dog
160
clears tube
48
, at which point dog
160
would pivot up and allow arm
58
to retract from arm
56
.
Set-screws
172
and
174
in the side of arm
56
mate into cut-outs
176
and
178
in tube
48
when arm
56
is fully retracted into tube
48
and serve to disallow further inward movement of arm
56
. Set-screws
176
and
178
are also used to deter rattles between tubes
48
/
50
and arms
56
and
58
once positioned in place. Set-screws
180
and
182
in tube
48
also serve to deter arms
56
or
58
from moving once positioned. Arms
56
and
58
are disallowed from being completely pulled out and separating from its succeeding part by set-screws, but can be pulled completely out if needed for maintenance or replacement.
Further, a pre-determined system for installing base
10
relative to different structures it supports and environmental conditions could optionally be created. For example, through empirical testing, a chart could be created for poles of varying heights with varying numbers of light fixtures. The chart would indicate how much weight should be contained on base
10
and how far outriggers
16
should be extended to provide the appropriate resistance to overturning moment. It would also include the amount of necessary resistance to overturning moment based on an anticipated range of wind velocities. With this chart it would allow the installer and user of the system to configure base
10
to meet or exceed the needs for a particular use without having to do independent testing and without substantial over-compensating with regard to weight and extension of outriggers.
A leveling device or devices could be added to base
10
. In one simplistic form, level bubbles such as are used with carpenters' levels could be placed around the perimeter of base
10
. The operator could visually see when base
10
is leveled.
Operation of adjustable jacks
59
could enable the leveling. Note that jacks
59
could be manually vertically adjustable. Alternatively, as shown in
FIG. 1
, jacks
59
could have a hex nut (1½″)
140
over which fits a mating air wrench socket
142
. Operation of air wrench
144
would allow the operator to turn nut
140
which would raise or lower foot
64
of jack
59
. Still further, it is possible to have portable gear motors directly on jacks
59
which could be powered electrically to raise or lower jacks
59
.
Foot
64
could be 2′ by 2′ to diminish soil compaction.
For example, a chart (e.g.
FIG. 16
) would begin with certain assumptions, including, the type, configuration and height of pole, the number of light fixtures suspending at the mounting height of the pole, and the EPA (equivalent pressure area) of such the pole and fixtures when erected. Then, through testing or modeling, the wind load could be calculated for different extensions of the outriggers versus different total weight of the configuration. Appropriately graphed, the operator would be able to survey nearly any site for erection of the invention, and select the outrigger extension length and weight to resist overturning of the configuration for a given wind speed. Alternatively, the outrigger extension and amount of weight needed to be transported to the site of erection of the configuration could be pre-calculated at the storage location of the device. The necessary components could then be loaded on a truck, transported to the erection site, and then erected according to the predetermined settings.
There are times when the desired placement of the invention does not allow full extension of the outriggers. An example would be if the invention needed to be positioned next to a fence or building. Even if only one outrigger can not be extended to the length of the others, the resistance to overturning is decreased to that of the shortest extended outrigger. In this situation, more weight could be added to the invention to compensate for the restriction on outrigger extension.
On the other hand, the more the outriggers can be extended, the less total weight is needed. Therefore, there are times when less weight needs to be transported and manipulated to achieve the desired resistance to overturning.
Different charts can be created for different configurations (e.g. for different pole type/heights, difference fixture types/numbers, different EPAs, etc.).
Markings could be placed on the outrigger arms
56
, and
58
(see FIG.
1
), which could match up with the charts. The operator would only have to look up the desired overturning resistance and extend the outriggers to the corresponding marking. For example, the markings could letters and/or numbers.
FIG. 16
is a depiction of such a chart
190
showing how heavy the total assembled base, pole, and elevated structure must be and how far the outriggers must be extended to support a 60′ light pole, withsix (6) fixtures attached to the pole, each fixture having an EPA of 4.0 at varying wind speeds. This example
190
shows that the indicia
192
(the data on the client) can quickly and easily be referred to by the used on-site and can therefore eliminate certain testing or experimentation that might otherwise be required.
FIG. 16
illustrates generally a few different outrigger arm lengths and total system weight that could be used for a certain pole height, fixture type, fixture EPA, etc. Charts could be created for smaller increments and for different pole heights, number of fixtures, EPAs, etc.
Claims
- 1. A portable heavy-duty base for supporting structures that extend substantial vertical distances, are of substantial weight, and present substantial potential overturning moment, comprising:a framework having structural components sufficient to support a structure of substantial height, weight and potential overturning moment, having perimeter dimensions exceeding three feet by three feet by three feet but not exceeding what can be transported on a conventional over the road vehicle; the framework including a bottom, top, and sides comprising structural grade materials sufficient to support hundreds of pounds of weight and substantial lateral forces; the framework including a connection adapted for attachment and detachment of a said structure, allowing a said structure to be separable from the base for transport; and the framework defining a space into which can be placed one or more removable devices.
- 2. The base of claim 1 wherein the framework width, depth and height fit within semi-trailer dimensions.
- 3. The base of claim 1 wherein the framework comprises tubular members.
- 4. The base of claim 1 wherein said framework includes a mount for a weight, and further comprises a removable weight of at least several hundreds of pounds removably attachable to the mount.
- 5. The base of claim 1 further comprising an elongated pole having a lower end removably connected to the connection.
- 6. The base of claim 1 further comprising a scaffold having a lower end removably connected to the connection.
- 7. The base of claim 1 further comprising one or more weights removably attached to the framework.
- 8. The base of claim 1 further comprising a power generator removably positioned in the space.
- 9. The base of claim 1 further comprising a plurality of outriggers extendible outwardly of the base.
- 10. The base of claim 1 wherein said framework comprises a box frame.
- 11. The base of claim 10 wherein the box frame comprises tubular metal members of at least 2 inch by 2-inch cross-sectional diameter.
- 12. The base of claim 10 wherein said box frame weighs on the order of 1000 pounds.
- 13. The base of claim 1 further comprising a mechanism for adjustable resistance to overturning moment.
- 14. The base of claim 13 wherein said mechanism for adjustable resistance to overturning moment comprises one or more weights mountable in or on the framework.
- 15. The base of claim 14 wherein said mechanism for adjustable resistance to overturning moment further comprises a mount adapted to receive said one or more weights.
- 16. The base of claim 15 wherein said weights are several hundred pounds or more.
- 17. The base of claim 15 wherein said weights are related to needed resistance to overturning moment.
- 18. The base of claim 15 wherein said mount is at or near the bottom of the framework.
- 19. The base of claim 13 wherein said mechanism for adjustable resistance to overturning moment comprises outriggers adapted for adjustable extension from said framework.
- 20. The base of claim 19 wherein said outrigger includes intermediate structure between proximal and distal ends, the intermediate structure adapted to allow variable extension of the distal end of the outrigger over a range between a retracted position nearer the framework to an extended position.
- 21. The base of claim 20 comprising a plurality of outriggers and two or more outriggers are individual adjustable over said range.
- 22. The base of claim 21 wherein the extension of one or more outriggers is asymmetrical relative to the framework.
- 23. The base of claim 21 wherein the extension of one or more outriggers is symmetrical relative to the framework.
- 24. The base of claim 20 wherein the intermediate portion of an outrigger comprises telescoping sections.
- 25. The base of claim 24 wherein the telescoping sections include indicia adapted to give a visual indication of amount of extension of the outrigger from the framework.
- 26. The base of claim 25 further comprising a chart in combination with the base including information related to the amount of weight and/or the amount of extension of one or more outriggers for a given resistance to overturning moment for a given structure to suspend.
- 27. The apparatus of claim 20 wherein in operative position, the distal ends of the outriggers alone support the entire framework above the ground.
- 28. The apparatus of claim 27 wherein the distal ends of the outriggers comprise feet operatively connected to a mechanism that can adjust the distance of a foot from its corresponding outrigger.
- 29. The base of claim 13 wherein said given resistance to overturning moment includes as a factor estimated maximum wind speed or load.
- 30. The base of claim 13 wherein said mechanism for adjustable resistance to overturning moment comprises a weight positionable upon the framework and a plurality of outriggers extendable from the framework.
- 31. The base of claim 30 wherein resistance to overturning moment is adjustable related to the amount of weight of the base, amount of said weight if used, and amount of extension of one or more outriggers.
- 32. The base of claim 30 wherein the amount of weight and outrigger extension includes as a factor estimated maximum wind speed or load.
- 33. A moveable, portable light for wide area lighting comprising:an elongated pole at least twenty feet long having upper and lower ends; one or more light fixtures at twenty inches in diameter mounted on the pole; electrical leads operatively connected to each light; a base having a top, bottom, and sides defining perimeter dimensions of the base and having structural components to support a structure extending vertically on the order of twenty or more feet but having perimeter dimensions not exceeding what can be transported over the road; a receiver positioned at or near the top of the base to which the lower end of the pole is releasably attachable but separable for transport; outriggers mounted on the base having distal ends which are adjustable relative to the base over a range of distances.
- 34. The light of claim 33 wherein the lighting fixtures are high intensity, high power wide area lighting fixtures.
- 35. The light of claim 34 wherein the lighting fixtures comprise arc lamps in reflectors.
- 36. The light of claim 33 wherein the base has at least one substantially open area between the top and bottom.
- 37. The light of claim 36 further comprising one or more removable weights placeable into the space.
- 38. The light of claim 37 wherein the total of the light is approximately 8,500 lbs. maximum.
- 39. The light of claim 36 further comprising electrical devices removable placeable into the space.
- 40. The light of claim 39 wherein the electrical devices include one or more of an electrical power generator, an electrical ballast; an electrical switch; an electrical control.
- 41. The light of claim 33 wherein the perimeter dimensions of the base fit within a conventional semi-trailer.
- 42. The light of claim 33 wherein the perimeter dimensions of the base are less than approximately 12′ by 12′ by 12′.
- 43. The light of claim 33 wherein the base weighs less than approximately 3,000 lbs.
- 44. The light of claim 33 wherein the base comprises a framework of tubular members made of structural grade material, the bottom of the base comprising tubular members generally in a first plane, the top of the base comprising tubular members generally in a second plane generally parallel to the first plane, and the sides comprising tubular members connecting the top and bottom of the base.
- 45. The light of claim 44 wherein the framework is substantially open.
- 46. The light of claim 44 wherein the outriggers telescope from tubular members mounted on the framework.
- 47. The light of claim 33 wherein the receiver comprises a stub fixed to the top of the base over which a structure can be slip-fit.
- 48. The light of claim 47 wherein the receiver comprises brackets into which a plate attached to a structure can be fit and retained.
- 49. The light of claim 47 wherein the receiver includes locking members.
- 50. The portable light of claim 33 wherein the framework has structural components sufficient to support a structure of substantial height, weight and potential overturning moment, having perimeter dimensions exceeding three feet by three feet by three feet but not exceeding what can be transported on a conventional over the road vehicle, the framework including a bottom, top, and sides comprising structural grade materials sufficient to support hundreds of pounds of weight and substantial lateral forces, the framework including a connection adapted for attachment and detachment of a said structure, allowing a said structure to be separable from the base for transport.
- 51. The portable light of claim 33 further comprising a mechanism for adjustable resistance to overturning moment.
- 52. The portable light of claim 51 wherein the mechanism for adjustable resistance to overturning moment comprises said outriggers.
- 53. The portable light of claim 51 wherein the mechanism for adjustable resistance to overturning moment comprises removable weights mountable on the framework.
- 54. The portable light of claim 51 wherein said mechanism for adjustable resistance to overturning moment comprises a weight mountable on the framework and a plurality of outriggers.
US Referenced Citations (17)
Foreign Referenced Citations (4)
Number |
Date |
Country |
B-2051892 |
Jan 1983 |
AU |
2 105 960 |
Oct 1997 |
ES |
2 276 446 |
Jan 1976 |
FR |
WO 9814676 |
Apr 1998 |
WO |