Apparatus and method for a window shutter system

Information

  • Patent Grant
  • 6170554
  • Patent Number
    6,170,554
  • Date Filed
    Monday, January 4, 1999
    27 years ago
  • Date Issued
    Tuesday, January 9, 2001
    25 years ago
Abstract
An apparatus and method for a window shutter system are disclosed. A window shutter system (100) is disclosed that includes a plurality of shutter frames (106, 108). Each shutter frame (106, 108) includes a plurality of elongate members (126, 130). Each of these elongate members (126, 130) has two ends, and each end has a receiver (204, 208). The shutter frames (106, 108) also include a plurality of couplers (128, 120, 132, 140). Each coupler (128, 120, 132, 140) has at least two extensions (202, 206) for connecting adjacent elongate members. These extensions (202, 206) are adapted to interlock with the receiver (204, 208) of an associated elongate member (126, 130) such that the elongate members (126, 130) and the couplers (128, 120, 132, 140) cannot rotate relative to one another. In addition to the shutter frames (106, 108), the shutter system (100) also includes at least one hinge (112, 114) that may be used to couple one of the elongate members (126, 130) to a window frame (110). The shutter system (100) further includes at least one joint (132, 136) that is used to hingedly connect the various frames (106, 108).A method for assembling a window shutter system (100) is also disclosed. The method entails assembling at least one frame (106, 108) by connecting a plurality of elongate members (126, 130) using a plurality of couplers (128, 120, 132, 140). The connections between the elongate members (126, 130) and the couplers (128, 120, 132, 140) are made such that the elongate members (126, 128) and the couplers (128, 120, 132, 140) cannot rotate relative to one another. The method also entails attaching at least one hinge (112, 114) to the frame (106) for mounting the shutter system (100) to a window (110).
Description




TECHNICAL FIELD OF THE INVENTION




This invention relates generally to the field of window treatments and more particularly to an apparatus and method for a window shutter system.




BACKGROUND OF THE INVENTION




Window shutters have been used for many years to cover window openings. Purposes of such window shutters include functional purposes such as blocking out light and maintaining privacy, and aesthetic purposes such as decorating the home or office. Originally, window shutters were constructed completely of wood. Such shutters typically include a wood frame with wood blinds mounted inside the frame. There are several disadvantages to this approach. These wooden window shutters are usually purchased pre-assembled, and are often bulky and expensive. Such shutters also are often required to be custom made and must usually be installed by a professional.




Later, window shutters were developed that consisted of a frame made of wood with a fabric insert. While this type of shutter is typically less expensive than the all-wood type, it suffers from the other disadvantages of the previous wood shutters.




Window shutters have also been provided that are sold to the user in unassembled component form. The purchaser then has the option of customizing some portions of the shutter before assembly so as to fit a desired window. An example of such a window shutter can be found in U.S. Pat. No. 5,307,858. The frame of the shutters is typically made of metal. The various tubular members that form the frame may be connected with corner connectors that are shaped to receive the circular cross-section of the frame members. While this type of modular shutter system provides a relatively inexpensive window shutter that can be installed by the purchaser, it still has some disadvantages. First, the use of a metal frame makes sizing of the frame members more difficult, and it makes the frame heavy and relatively expensive. In addition, the circular cross-section of the frame members allows the members to rotate inside the corner connectors, and thus causes the frame to bend. Finally, while the use of corner connectors allows for ease of assembly, such connectors do not provide a means to securely connect the frame members in such a way that the shutter can be easily assembled and disassembled.




Therefore, a need has arisen for a new apparatus and method for a window shutter system that overcomes the disadvantages and deficiencies of the prior art.




SUMMARY OF THE INVENTION




An apparatus for a window shutter system is disclosed. The window shutter system includes a plurality of shutter frames. Each shutter frame includes a plurality of elongate members. Each of these elongate members has two ends, and each end has a receiver. The shutter frames also include a plurality of couplers. Each coupler has at least two extensions for connecting adjacent elongate members. These extensions are adapted to interlock with the receiver of an associated elongate member such that the elongate members and the couplers cannot rotate relative to one another. The frames are also configured so as to allow the vertical and horizontal sections of the frame to be uncoupled and recoupled without the use of an adhesive or other permanent coupling means. In addition to the shutter frames, the shutter system also includes at least one hinge that may be used to couple one of the elongate member to a window frame. The shutter system further includes at least one joint that is used to hingedly connect the various frames.




In another embodiment, a method for assembling a window shutter system in accordance with the invention comprises two steps. The method entails assembling at least one frame by connecting a plurality of elongate members using a plurality of couplers. The connections between the elongate members and the couplers are made such that the elongate members and the couplers cannot rotate relative to one another. In addition, the horizontal and vertical sections of the frame can be disconnected and reconnected without the use of an adhesive or other permanent coupling means. The method also entails attaching at least one hinge to the frame for mounting the shutter system to a window.




A technical advantage of the present invention is that a method for assembling a window shutter system is provided. Another technical advantage of the present invention is a modular construction that allows for user customization. Furthermore, shutter systems incorporating teachings of the present invention may be made from plastic, so as to make the shutter systems lightweight and easy to size.




Further technical advantages of the present invention include the ability of the various parts of the shutter system to be interconnected by a male/female connection that provides a secure fit, prevents rotation of the various parts, and can be easily connected and disconnected.











BRIEF DESCRIPTION OF THE DRAWINGS




For a more complete understanding of the present invention, the objects and advantages thereof, reference is now made to the following descriptions taken in connection with the accompanying drawings in which:





FIG. 1

is a schematic diagram of a window shutter system incorporating teachings of the present invention; and





FIG. 2

is an exploded view of a portion of the window shutter system of FIG.


1


.











DETAILED DESCRIPTION OF THE INVENTION




The preferred embodiment of the present invention and its advantages are best understood by referring to

FIGS. 1 and 2

of the drawings, like numerals being used for like and corresponding parts of the various drawings.





FIG. 1

is a schematic diagram of a window shutter system


100


incorporating teachings of the present invention. Window shutter system


100


includes a pair of shutter assemblies


102


and


104


. Since the configurations of shutter assemblies


102


and


104


are similar, only shutter assembly


104


will be described in detail. It should be noted, however, that shutter assembly


102


is illustrated to include components that comprise an alternate embodiment of the present invention, which is described below.




Shutter assembly


104


is comprised of an outer shutter frame


106


and an inner shutter frame


108


. It will be understood, however, that other embodiments of the present invention may include a larger or smaller number of shutter frames. Each shutter frame


106


and


108


is formed of modular and interconnectable components. Outer frame


106


is disposed adjacent a window frame side


110


. Outer frame


106


is coupled to window frame side


110


through the use of an upper hinge


112


and a lower hinge


114


.




Upper hinge


112


includes an upper wall mount


118


and an upper hinge post


120


. Upper wall mount


118


is mounted to window frame side


110


. Upper hinge post


120


is coupled to upper wall mount


118


. The means by which these components are coupled is described below in conjunction with FIG.


2


. Likewise, lower hinge


114


includes a lower wall mount


122


and a lower hinge post


124


. Lower wall mount


122


is mounted at a point on window frame side


110


that is lower than the point at which upper wall mount


118


is mounted. Lower hinge post


124


is coupled to lower wall mount


122


as described below in conjunction with FIG.


2


. In addition, the interconnections of all other parts of shutter assembly


104


are described in detail below in conjunction with FIG.


2


.




A vertical elongate member


126




a


is disposed between and coupled with upper hinge post


120


and lower hinge post


124


such that it is generally parallel to window frame side


110


. Vertical elongate member


126




a


and hinge posts


120


and


124


form a vertical section of outer frame


106


. Vertical elongate member


126




a


is preferably made of plastic, however other appropriate materials may be used. Vertical elongate member


126




a


also may be sized by the user by cutting away any undesired length. In so sizing, vertical elongate member


126




a


may be fitted to a desired distance between upper hinge


112


and lower hinge


114


. Likewise, all other vertical and horizontal elongate members


126


and


130


of shutter system


100


are also preferably made of plastic and also may be sized.




A corner piece


128




a


is connected to the upper end of upper hinge post


120


. Likewise, corner piece


128




b


is connected to the lower end of lower hinge post


124


. A horizontal elongate member


130




a


is coupled at one end to corner piece


128




a


such that horizontal elongate member


130




a


extends generally perpendicular to vertical elongate member


126




a.


Corner piece


128




c


is coupled to the opposite end of horizontal elongate member


130




a.


Likewise, horizontal elongate member


130




b


is coupled at one end to corner piece


128




b


such that horizontal elongate


130




b


extends generally perpendicular to vertical elongate member


126




a.


Corner piece


128




d


is coupled to the opposite end of horizontal elongate member


130




b.


Horizontal elongate member


130




a


and corner pieces


128




a


and


128




c


form a horizontal section of outer frame


106


. Likewise, horizontal elongate member


130




b


and corner pieces


128




b


and


128




d


form another horizontal section of outer frame


106


.




It should be noted that the corner pieces


128


are used to transition from the horizontal sections of outer frame


106


to the vertical sections of outer frame


106


, and vice versa. Furthermore, the combination of a corner piece


128


and a post, such as upper hinge post


120


, form a coupler that can be used to connect a vertical elongate member


128


to a horizontal elongate member


130


.




Still referring to

FIG. 1

, an upper joint post


132


is coupled to corner piece


128




c


such that upper joint post


132


extends downward, generally perpendicular to horizontal elongate member


130




a.


Likewise, lower joint post


134


is coupled to corner piece


128




d


such that lower joint post


134


extends upward, generally perpendicular to horizontal elongate member


130




b.


As is described below, upper and lower joint posts


132


and


134


are used to hingedly connect outer frame


106


to inner frame


108


. To complete outer frame


106


, vertical elongate member


126




b


is disposed between and coupled to upper and lower joint posts


132


and


134


such that it is generally parallel to vertical elongate member


126




a.






Shutter assembly


104


also includes inner frame


108


. Inner frame


108


is hingedly coupled to outer frame


106


through the use of two joints. Upper joint post


136


of inner frame


108


is hingedly coupled to upper joint post


132


of outer frame


106


to form one joint. Likewise, lower joint post


138


of inner frame


108


is hingedly coupled to lower joint post


134


of outer frame


106


to form the second joint.




Vertical elongate member


126




c


is disposed between and coupled to upper joint post


136


and lower joint post


138


. Corner pieces


128




e


and


128




f


are coupled to upper and lower joint post


136


and


138


, respectively. As described above, corner pieces


128


serve as a transition from the vertical to the horizontal sections of inner frame


108


, and vice-versa.




Horizontal elongate member


130




c


is coupled at one end to corner piece


128




e


such that it extends generally perpendicular to vertical elongate member


126




c.


Likewise, horizontal elongate member


130




d


is coupled at one end to corner piece


128




f


such that it extends generally perpendicular to vertical elongate


126




c.


Corner pieces


128




g


and


128




h


are coupled to the other ends of horizontal elongate members


130




c


and


130




d,


respectively, in order to transition from the horizontal sections to the vertical sections of inner frame


108


.




An upper end post


140


is coupled to corner piece


128




g


such that upper end post


140


extends downward, generally parallel to vertical elongate member


126




c.


Likewise a lower end post


142


is coupled to corner piece


128




h


such that it extends upward, generally parallel to vertical elongate member


126




c.


One end of vertical elongate member


126




d


is coupled to upper end post


140


such that vertical elongate member


126




d


is generally parallel to vertical elongate member


126




c.


Likewise, one end of vertical elongate member


126




e


is coupled to lower end post


142


such that vertical elongate member


126




e


is generally parallel to vertical elongate member


126




c.


Vertical elongate members


126




d


and


126




e


extend towards each other, but they do not meet. Disposed between and coupled to vertical elongate members


126




d


and


126




e


is a latching component


144


. Latching component


144


may be used in conjunction with a latch


126


to connect shutter assembly


102


with shutter assembly


104


.




Although shutter assembly


104


has been described as comprising outer frame


106


and inner frame


108


, shutter assembly


104


may also include one or more intermediate frames (not explicitly shown). Such intermediate frames may be coupled between inner frame


108


and outer frame


106


in a similar fashion as inner frame


108


is coupled to outer frame


106


. On the other hand, shutter assembly


104


may only include outer frame


106


. In such an embodiment, upper end post


140


would replace upper joint post


132


, and lower end post


142


would replace lower joint post


134


. In addition, vertical elongate member


126




a


could be replaced by vertical elongate members


126




d


and


126




e,


so as to accommodate latching component


144


.




Still referring to

FIG. 1

, shutter assembly


102


illustrates an alternate embodiment of the present invention. In this embodiment, horizontal elongate members


130




e


and


130




f


are added to the above-described assembly to provide additional support to the shutter. In order to accommodate horizontal elongate members


130




e


and


130




f,


various other additional components must be included. Horizontal elongate member


130




e


is disposed between a latching component


146


and an intermediate joint post


148


. Intermediate joint post


148


is hingedly coupled to intermediate joint post


150


, in a similar manner as the joint posts in shutter assembly


104


. Horizontal elongate member


130




f


is disposed between intermediate joint post


150


and an intermediate hinge post


152


. Intermediate hinge post


152


is hingedly coupled to intermediate wall mount


154


. In this manner, a third hinged connection is made between shutter assembly


102


and a window frame side


156


.




As shown in

FIG. 1

, shutter system


100


may also include a valance


158


. Valance


158


is mounted to window frame side


110


through the use of a right wall mount


160


. Likewise, valance


158


is mounted to window frame side


156


through the use of left wall mount


164


. Right hinge post


162


and left hinge post


166


are hingedly coupled to right wall mount


160


and left wall mount


164


, respectively. Corner piece


128




i


is coupled to the top of right hinge post


162


. Likewise, corner piece


128




j


is coupled to top of left hinge post


164


. A horizontal elongate member


130




g


is disposed between corner pieces


128




i


and


128




j


to complete valance


158


. It should be understood that horizontal elongate member


130




g


may be replaced by two separate horizontal elongate members (not explicitly shown). In such an embodiment, one horizontal elongate member is coupled to corner piece


128




i,


and the other horizontal elongate member is coupled to corner piece


128




j.


In this configuration, the horizontal elongate members are permitted to pivot about window sides


110


and


156


.




Still referring to

FIG. 1

, shutter assemblies


102


and


104


and valance


158


preferably include a fabric covering


170


. Fabric covering


170


preferably includes sleeves (not explicitly shown) that fit over the horizontal and vertical elongate members of shutter system


100


. When fabric covering


170


is placed over the horizontal and vertical elongate member of shutter assemblies


102


and


104


, fabric covering


170


is operable to cover the interior areas of the frames of shutter assemblies


102


and


104


. Likewise, fabric covering


170


can be used to cover valance


158


. Fabric covering


170


is operable to inhibit the propagation of light and air through a window incorporating shutter system


100


.




It should be understood that although shutter system


100


includes valance


158


, alternate configurations of the shutter system may have valance


158


replaced by another set of window assemblies


102


and


104


. In such a configuration, the window could be almost entirely covered by the shutter system.




Referring now to

FIG. 2

, illustrated is an exploded view of a portion of window shutter system


100


of FIG.


1


.

FIG. 2

shows the means by which each part of shutter assembly


104


of shutter system


100


is connected. It should be noted that the various components shown in

FIG. 2

are connected in either a hinged or fixed configuration. Each of these means of connection will be described below.




One means of connecting the various components of shutter system


100


is a fixed connection using complimentary male extensions and female receivers. Such a connection is used between the various vertical and horizontal elongate members and the hinge posts, joint posts, end posts, and corner pieces to which they are coupled. For example, vertical elongate member


126




a


is coupled to upper hinge post


120


through the interconnection of an extension


202


with a receiver


204


. The cross-sections of extension


202


and receiver


204


are formed such that extension


202


securely fits inside receiver


204


, and such that the relative rotation of the two coupled parts is prevented. The parts are further fastened together using solvent welding or some other suitable fastening technique.




Another example of such a male/female connection is the coupling of horizontal elongate member


130




b


to corner piece


128




b.


In this case, extension


206


of corner piece


128




b


interlocks with receiver


208


of horizontal elongate member


130




b.


The cross-sections of extension


206


and receiver


208


are formed as described above.




A final example of the male/female connections in shutter system


100


is the coupling of upper joint post


132


to corner piece


128




c.


In this case, extension


210


of upper joint post


132


interconnects with receiver


212


of corner piece


128




c.


Receiver


212


can be clearly seen on corner piece


128




h.


The cross-sections of extension


210


and receiver


212


are formed as described above. In one embodiment, extension


210


of joint post


132


(and the extensions of other joint, hinge and end posts) includes a plurality of blades. Receiver


212


of corner piece


128




c


(and the receivers of other corner pieces) likewise includes a plurality of grooves. The grooves are formed so as to accommodate the shape of the blades. When joint post


132


and corner piece


128


are coupled in this embodiment, each blade is inserted into a corresponding groove such that the rotation of joint post


132


relative to corner piece


128




c


is prevented. The orientation of corner piece


128




c


in relation to joint post


132


is dependent upon which blades are inserted into which grooves. In addition to this male/female interconnection, corner piece


128




c


is secured to upper joint post


132


with a fastener


214


. Fastener


214


may be a bolt or screw that threads into upper joint post


132


, or it may be any other type of fastening means. The above three examples of male/female interconnections represent all the fixed connections of the components of shutter system


100


. The means by which the other fixed components of shutter system


100


are coupled can be understood from these examples.




As described above, the cross-sections of the male extensions and female receivers of shutter system


100


are formed such that the relative rotation of the coupled parts is prevented. Although, a particular cross-section is shown in

FIG. 2

, any cross-section may be used that prevents rotation. Examples include, but are not limited to, rectangular, triangular, and square cross-sections.




The various male extensions and female receivers used to connect the components of shutter system


100


may also incorporate snap-fit connections (not explicitly shown). In such a case, the extension locks into place when it is inserted into the receiver. The operation of such a snap-fit connection is well known in the art and will not be described in further detail here.




Due to the use of the various male/female connections described above, shutter system


100


can be delivered to the user in disassembled modular form. The user can then size the various horizonal and vertical elongate member and then assemble the shutter system by snapping the various components into place. The user can also easily disassemble the system by unsnapping the various components. In this manner, a shutter system is provided that is relatively light weight, inexpensive, and easy to assemble and disassemble.




Shutter system


100


also includes a series of hinged connections. Such hinged connections are represented by the following two examples. The first example is the connection of upper wall mount


118


to upper hinge post


120


. Upper hinge post


120


includes a extension arm


216


. Extension arm


216


is inserted into a receiver


218


of upper wall mount


118


. Extension arm


216


and receiver


218


have complimentary circular cross sections that allow the rotation of extension arm


216


inside receiver


204


. Such a connection allows shutter assembly


104


to rotate about the side of a window frame. It should be noted that upper wall mount


118


may be mounted to a window frame (not explicitly shown) with a fastener


219


. Fastener


219


may be a bolt, screw, nail, or any other appropriate fastening means.




The second example of a hinged connection in shutter system


100


is the connection of lower joint post


134


to lower joint post


138


. Lower joint post


134


includes extension arm


222


that is inserted into a receiver


224


of lower joint post


138


. The cross sections of extension arm


222


and receiver


224


are circular so that extension arm


222


may rotate inside the receiver


224


. This hinged connection allows the various shutter frames of shutter system


100


to pivot relative to one another about a generally vertical axis. The other hinged connections in shutter system


100


are represented by one of the two examples described above.




In using the window shutter system described in conjunction with

FIGS. 1 and 2

, the user first identifies the window in which the shutter system is to be placed. The user then determines which components of the shutter system he or she wishes to install on the window. For example, the user may decide the number of frames that will comprise each shutter assembly. In addition, the user may determine whether a valance is to be used. The user then measures the dimensions of the window in which the shutter system is to be placed, and purchases the various components in a size that most closely matches the dimensions of the window. Once the components are obtained, the user may then trim length off the various horizontal and vertical elongate members included in the shutter system to better fit the dimensions of the window. The user then assembles and installs the window shutter system as described above.




In addition, the user may buy a fabric covering to be used with the window system. A separate fabric covering is preferably included for each frame of the window shutter system, and for the valance, if desired. These fabric coverings are typically fabricated so that they will fit over the various shutter frames and valance after the horizonal and vertical elongate members of the frames and valance have been shortened. The fabric covering preferably includes stitched sleeves that can be fitted around the elongate members of the shutter system. In such a case, the user preferably slides the fabric covering over the elongate members before they are coupled together. However, other means, such as Velcro, may be used to allow the user to put the fabric covering on the shutter system after the shutter frames have been assembled and mounted on the window.




While the invention has been particularly shown and described by the foregoing detailed description, it will be understood by those skilled in the art that various other changes in form and detail may be made without departing from the spirit and scope of the invention.



Claims
  • 1. A window shutter system comprising:a plurality of elongate members, each elongate member having two ends, each end having a receiver; a plurality of couplers, each coupler having at least two extensions for connecting adjacent elongate members and adapted to interlock with the receiver of an associated elongate member such that the elongate members and the couplers cannot rotate relative to one another; and at least one hinge operable to connect one of the elongate members to a window frame; wherein at least one of the couplers comprises a corner piece and a hinge post, the corner piece having a corner piece extension and the hinge post having a first hinge post extension, the corner piece coupled to the hinge post such that the corner piece extension is disposed generally perpendicular to the first hinge post extension; wherein the corner piece further comprises a receiver having a plurality of grooves, the hinge post further comprises a second hinge post extension that comprises a plurality of blades, and the plurality of blades each fit into a corresponding groove in the receiver of the corner piece to prevent the rotation of the hinge post relative to the corner piece.
  • 2. The window shutter system of claim 1, wherein each blade is configured to fit into any of the plurality of grooves such that the corner piece may be disposed in a plurality of positions relative to the hinge post.
  • 3. A window shutter system comprising:a plurality of elongate members, each elongate member having two ends, each end having a receiver; a plurality of couplers, each coupler having at least two extensions for connecting adjacent elongate members and adapted to interlock with the receiver of an associated elongate member such that the elongate members and the couplers cannot rotate relative to one another; and at least one hinge operable to connect one of the elongate members to a window frame; wherein at least one of the couplers comprises a corner piece and a joint post, the corner piece having a corner piece extension and the joint post having a first joint post extension, the corner piece coupled to the joint post such that the corner piece extension is disposed generally perpendicular to the first Joint post extension. wherein the corner piece further comprises a receiver having a plurality of grooves, the joint post further comprises a second joint post extension that comprises a plurality of blades, and the plurality of blades each fit into a corresponding groove in the receiver of the corner piece to prevent the rotation of the joint post relative to the corner piece.
  • 4. The window shutter system of claim 3, wherein each blade is configured to fit into any of the plurality of grooves such that the corner piece may be disposed in a plurality of positions relative to the joint post.
  • 5. A window shutter system comprising:a plurality of elongate members, each elongate member having two ends, each end having a receiver: a plurality of couplers, each coupler having at least two extensions for connecting adjacent elongate members and adapted to interlock with the receiver of an associated elongate member such that the elongate members and the couplers cannot rotate relative to one another; and at least one hinge operable to connect one of the elongate members to a window frame; wherein at least one of the couplers comprises a corner piece and an end post, the corner piece having a corner piece extension and the end post having a first end post extension, the corner piece coupled to the end post such that the corner piece extension is disposed generally perpendicular to the first end post extension, wherein the corner piece further comprises a receiver having a plurality of grooves, the end post further comprises a second end post extension that comprises a plurality of blades, and the plurality of blades each fit into a corresponding groove in the receiver of the corner piece to prevent the rotation of the end post relative to the corner piece.
  • 6. The window shutter system of claim 5, wherein each blade is configured to fit into any of the plurality of grooves such that the corner piece may be disposed in a plurality of positions relative to the end post.
  • 7. A window shutter system comprising:a plurality of shutter frames, each shutter frame having; a plurality of elongate members, each elongate member having two ends, each end having a receiver; and a plurality of couplers, each coupler having at least two extensions for connecting adjacent elongate members and adapted to interlock with the receiver of an associated elongate member such that the elongate members and the couplers cannot rotate relative to one another; wherein at least one of the couplers comprises a corner piece and a hinge post, the corner piece having a corner piece extension and the hinge post having a first hinge post extension, the corner piece coupled to the hinge post such that the corner piece extension is disposed generally perpendicular to the first hinge post extension; wherein the corner piece further comprises a receiver having a plurality of grooves, the hinge post further comprises a second hinge extension that comprises a plurality of blades, and the plurality of blades each fit into a corresponding groove in the receiver of the corner piece to prevent the rotation of the hinge post relative to the corner piece; at least one hinge operable to couple an elongate member to a window frame, the hinge comprising a hinge post; and at least one joint operable to hingedly connect the plurality of frames.
  • 8. The window shutter system of claim 7, wherein each blade is configured to fit into any of the plurality of grooves such that the corner piece may be disposed in a plurality of positions relative to the hinge post.
  • 9. A window shutter system comprising:a plurality of shutter frames, each shutter frame having; a plurality of elongate members, each elongate member having two ends, each end having a receiver; and a plurality of couplers, each coupler having at least two extensions for connecting adjacent elongate members and adapted to interlock with the receiver of an associated elongate member such that the elongate members and the couplers cannot rotate relative to one another; wherein at least one of the couplers comprises a corner piece and a joint post, the corner piece having a corner piece extension and the joint post having a first joint post extension, the corner piece coupled to the joint post such that the corner piece extension is disposed generally perpendicular to the first joint post extension; wherein the joint post corner piece further comprises a receiver having a plurality of grooves, the joint post further comprises a second joint post extension that comprises a plurality of blades, and the plurality of blades each fit into a corresponding groove in the receiver of the corner piece to prevent the rotation of the joint post relative to the corner piece; at least one hinge operable to couple an elongate member to a window frame; and at least one joint operable to hingedly connect the plurality of frames, the joint comprising at least one joint post.
  • 10. The window shutter system of claim 9, wherein each blade is configured to fit into any of the plurality of grooves such that the corner piece may be disposed in a plurality of positions relative to the joint post.
  • 11. A window shutter system comprising:a plurality of shutter frames, each shutter frame having; a plurality of elongate members, each elongate member having two ends, each end having a receiver; and a plurality of couplers, each coupler having at least two extensions for connecting adjacent elongate members and adapted to interlock with the receiver of an associated elongate member such that the elongate members and the couplers cannot rotate relative to one another; wherein at least one of the couplers comprises a corner piece and an end post, the corner piece having a corner piece extension and the end post having a first end post extension, the corner piece coupled to the end post such that the corner piece extension is disposed generally perpendicular to the first end post extension; wherein the corner piece further comprises a receiver having a plurality of grooves, the end post further comprises a second end post extension that comprises a plurality of blades, and the plurality of blades each fit into a corresponding groove in the receiver of the corner piece to prevent the rotation of the end post relative to the corner piece; at least one hinge operable to couple an elongate member to a window frame; and at least one joint operable to hingedly connect the plurality of frames.
  • 12. The window shutter system of claim 11, wherein each blade is configured to fit into any of the plurality of grooves such that the corner piece may be disposed in a plurality of positions relative to the end post.
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1240581 Kirsch et al. Sep 1917
2182396 Copp Dec 1939
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3125155 Frommelt et al. Mar 1964
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