The present invention generally relates to a turbine assembly having an inner turbine casing circumscribed within an outer turbine casing. More particularly, this invention relates to an inner turbine casing support assembly for externally adjusting the inner turbine casing with respect to the outer turbine casing.
At least some known industrial turbines, such as gas and/or steam turbines, include an inner turbine casing that is positioned within an outer turbine casing. The inner and outer turbine casings may be split along a horizontal mid-plane such that both the inner and outer turbine casings include an upper half and a lower half, thus allowing for installation and/or removal of a rotor assembly. The inner turbine casing typically surrounds one or more stages of rotatable blades of the rotor assembly and may at least partially define a working fluid flow path through the turbine.
The ability to vertically align the inner turbine casing relative to the outer turbine casing during assembly and/or maintenance of the turbine may be beneficial. For example, clearance gaps that are formed between a tip portion of each of the rotatable blades and an inner surface of the inner turbine casing may be adjusted so as to prevent or reduce leakage of the working fluid through the gaps, thus increasing operating efficiency of the turbine and reducing engine to engine variation. However, adjusting and/or aligning the vertical position of the inner turbine casing with respect to the outer turbine casing during assembly and/or maintenance procedures, particularly when the outer turbine casing is fully assembled around the inner turbine casing, may be time-consuming, difficult, and expensive.
Conventionally, the outer turbine casing must be disassembled in order to gain access to an adjustment system in order to vertically align the inner turbine casing with respect to the outer turbine casing which may result in increased outage and/or assembly time. Therefore, a support assembly which allows for vertical adjustment of the inner turbine casing in situ without removing the outer turbine casing and/or the upper half of the outer turbine casing would be useful.
Aspects and advantages of the invention are set forth below in the following description, or may be obvious from the description, or may be learned through practice of the invention.
One embodiment of the present invention is a support assembly for externally adjusting an inner casing with respect to an outer casing of a turbomachine. The support assembly includes a carrier plate and a carrier block that is fixedly connected to one side of the carrier plate. The carrier block includes an inclined side and a carrier side. A restrictor block is fixedly connected to the same side of the carrier plate. The restrictor block includes a restrictor side and an inclined side. The restrictor side is oriented towards the carrier side and a vertical gap is defined therebetween. A rod is coupled to the carrier plate. Means for moving the rod, the carrier plate, the carrier block and the restrictor block is threadably connected to the rod. When rotated, means for moving the rod, the carrier plate, the carrier block and the restrictor block causes the rod, the carrier plate, the carrier block and the restrictor block to move or translate simultaneously in a common direction.
Another embodiment of the present invention is a turbine assembly. The turbine assembly comprises an outer turbine casing. The outer turbine casing includes a lower shelf having an inclined surface and an upper shelf having an inclined surface. The outer turbine casing further includes an aperture that extends through the outer turbine casing between the lower shelf and the upper shelf. An inner turbine casing is at least partially surrounded by the outer turbine casing. The turbine assembly further includes a support assembly for externally adjusting the inner turbine casing relative to the outer turbine casing. The support assembly comprises a carrier plate, a carrier block that is connected to the carrier plate, a restrictor block that is connected to the carrier plate, a rod that is connected to the carrier plate and extends through the aperture of the outer turbine casing, and a plate that is threadably engaged with the rod outside of the outer turbine casing. An inclined side of the carrier block is slideably engaged with the inclined surface of the lower shelf and an inclined side of the restrictor block is slideably engaged with the inclined surface of the upper shelf.
In another embodiment, a method for adjusting an inner turbine casing with respect to an outer turbine casing is provided. The method includes providing an inner turbine casing including a support arm that includes a support surface, providing an outer turbine casing including an aperture that is defined therethrough where the outer turbine casing is radially outward from the inner turbine casing. The outer turbine casing includes a lower shelf having an inclined surface relative to a mid-plane of the outer casing and an upper shelf having an inclined surface relative to a mid-plane of the outer casing. The method further includes rotating a plate that is threadably coupled to a rod of a support assembly to simultaneously move a carrier plate, a carrier block that is slideably engaged with the inclined surface of the lower shelf and a restrictor block that is slideably engaged with the inclined surface of the restrictor block, wherein the support assembly is coupled to the outer casing such that the rod extends through the aperture defined in the outer turbine casing and wherein the carrier block supports the support arm of the inner turbine casing.
Those of ordinary skill in the art will better appreciate the features and aspects of such embodiments, and others, upon review of the specification.
A full and enabling disclosure of the present invention, including the best mode thereof to one skilled in the art, is set forth more particularly in the remainder of the specification, including reference to the accompanying figures, in which:
Reference will now be made in detail to present embodiments of the invention, one or more examples of which are illustrated in the accompanying drawings. The detailed description uses numerical and letter designations to refer to features in the drawings. Like or similar designations in the drawings and description have been used to refer to like or similar parts of the invention. As used herein, the terms “first”, “second”, and “third” may be used interchangeably to distinguish one component from another and are not intended to signify location or importance of the individual components.
Each example is provided by way of explanation of the invention, not limitation of the invention. In fact, it will be apparent to those skilled in the art that modifications and variations can be made in the present invention without departing from the scope or spirit thereof. For instance, features illustrated or described as part of one embodiment may be used on another embodiment to yield a still further embodiment. Thus, it is intended that the present invention covers such modifications and variations as come within the scope of the appended claims and their equivalents. For example, although the invention is illustrated and described herein within a turbine, it should be obvious to one of ordinary skill in the art that the invention may be used in any turbomachine such as an axial compressor or any device having an inner casing disposed within an outer casing.
While it is possible to gain access to a rotor assembly and other internal components of a turbine section of a gas turbine by completely disassembling the turbine section, inspections, maintenance and repairs are preferably completed with the rotor and internal components remaining in situ, primarily because of the importance of outage duration which is directly related to the cost of the outage. The apparatus described herein facilitates adjustment of an inner turbine casing assembly with respect to an outer turbine casing. Specifically, an externally adjustable support assembly is provided that facilitates vertical adjustment of the inner turbine casing with respect to an outer turbine casing and alignment of the inner turbine casing with respect to internal components, such as the components of a rotor assembly. In addition, the externally adjustable support assembly restricts upward vertical movement of the inner turbine by simultaneously maintaining a predefined clearance gap between the inner turbine casing and the outer turbine casing as the support assembly adjusts the vertical position of the inner turbine casing. Moreover, the support assembly described herein also facilitates adjusting a turbine casing assembly without requiring an outer turbine casing to be disassembled prior to adjustment. Furthermore, the apparatus described herein facilitates reducing repair and replacement costs associated with turbine adjustment systems.
Each support arm 18 at least partially defines a support surface 19 along a bottom portion 20 of support arm 18. Support arm 18 further includes a top portion 21 that is opposite to bottom portion 20. In an exemplary embodiment, support surface 19 has a substantially horizontal profile. Internal components including but not limited to a rotor assembly (not shown) including a shaft and a plurality of rotor blades, rotates within inner turbine casing 10. In addition, internal components such as stator vanes or nozzles and/or seals or shrouds (not shown) may extend radially inwardly from an inner surface of inner turbine casing 10 towards the rotor assembly. Adjusting inner turbine casing 10, as described in detail below, facilitates reducing clearances between inner turbine casing 10 and the various internal components while restricting vertical travel of the inner turbine casing 10 during operation of the turbine, thus increasing an operating efficiency of the turbine and reducing engine to engine variation.
When support assembly 100 is installed, as shown in
In one embodiment, a shim 132 extends at least partially across carrier side 122 of carrier block 104. When used, shim 132 contacts support arm 18 and/or support surface 19 and supports inner turbine casing 10, as described in detail below. Shim 132 may comprise a thin piece of material such as a metallic alloy and/or a coating that forms a wear interface on carrier side 122 of carrier block 104.
In the exemplary embodiment, bushing 134 includes a rod aperture 140 defined therethrough. Rod 112 extends through aperture 140 to slideably engage bushing 134. Plate 136 threadably engages threaded end 118 of rod 112. To adjust support assembly 100, plate 136 is rotated about longitudinal axis 114, as described in more detail below. Plate 136 can be rotated using, for example, a spanner wrench and/or any other suitable powered and/or unpowered tool.
Support assembly 100 may further include a plurality of fastening devices 142 that are used to secure support assembly 100 to outer turbine casing (
In particular embodiments, as shown in
In the exemplary embodiment, lower shelf 208 is at least partially defined by lower half casing 202 and upper shelf 212 is at least partially defined by upper half casing 204. In one embodiment, inclined surface 210 is at least partially defined by an inclined wedge block 216 as illustrated with dotted lines in
Inclined side 128 of carrier block 104 is slideably engaged with lower shelf 208. In exemplary embodiment, lower shelf 208 is inclined at an angle that is complementary or coplanar to inclined side 128. Carrier side 122 of carrier block 104 and/or shim 132 is slideably engaged with support arm 18. Inclined side 130 of restrictor block 108 is slideably engaged with upper shelf 212. In addition, upper shelf 212 is inclined at an angle that is complementary or coplanar to inclined side 130.
Outer turbine casing 200 further includes at least one aperture 222 defined therethrough. Each aperture 222 is sized and oriented to receive at least a portion of support assembly 100 therein. A rotational position of bushing 134 is secured with respect to outer turbine casing 200. In the exemplary embodiment, bushing 134 is a separate component from outer turbine casing 200. Alternatively, bushing 134 may be formed integrally with outer turbine casing 200. To secure support assembly 100 to outer turbine casing 200, fastening devices 142 are inserted through bushing 134 and into fastening apertures 224 defined within outer turbine casing 200. Further, when fastening devices 142 are secured in place, plate 136 is secured with respect to bushing 134 along longitudinal axis 114.
To adjust vertical position of inner turbine casing 10 via support assembly 100, plate 136 is rotated about longitudinal axis 114. Plate 136 can be rotated using, for example, a spanner wrench and/or any other suitable powered and/or unpowered tool. Because fastening devices 142 secure plate 136 in position with respect to bushing 134 along longitudinal axis 114, when plate 136 is rotated, plate 136 does not move in direction DI. Rather, because plate 136 is threadably coupled with rod 112, when plate 136 is rotated, rod 112, carrier plate 102, carrier block 104 and restrictor block 108 are moved simultaneously in direction DI, thus moving carrier plate 102, carrier block 104 and restrictor block 108 in vertical direction DV.
More specifically, as plate 136 is rotated, rod 112 slides in direction DI with respect to bushing 134. As such, when plate 136 is rotated in a first direction, inclined portion 128 of carrier block 104 slideably engages inclined surface 210 of lower shelf 208 and travels in direction DI, thus rising or elevating support arm 18 and/or inner turbine casing 10 in vertical direction DV with respect to outer turbine casing 200. When plate 136 is rotated in a second direction that is opposite to the first direction, inclined portion 128 of carrier block 104 slideably engages with inclined surface 210 of lower shelf 208 and travels in direction DI, thus lowering support arm 18 and/or inner turbine casing 10 in vertical direction DV with respect to outer turbine casing 200. Because restrictor block 108 travels with carrier plate 102 and carrier block 104, clearance gap 126 remains substantially constant.
Outer turbine casing 200 includes lower shelf 208 having an inclined surface 210 relative to mid-plane 206 of outer turbine casing 200 and upper shelf 212 having inclined surface 214 relative to mid-plane 206 of outer turbine casing 200. At step 706, method 700 includes rotating plate 136 about rod 112 of support assembly 100 to simultaneously move carrier plate 102, carrier block 104 and restrictor block 108 where carrier block 104 is slideably engaged with inclined surface 210 of lower shelf 208 and restrictor block 108 is slideably engaged with inclined surface 214 of upper shelf 212. Support assembly 100 is coupled to outer casing 200 such that rod 112 extends through aperture 222 defined in the outer turbine casing 200 and carrier block 104 supports support arm 18 of inner turbine casing 10.
The support assembly and method described herein and illustrated in
This written description uses examples to disclose the invention, including the best mode, and also to enable any person skilled in the art to practice the invention, including making and using any devices or systems and performing any incorporated methods. The patentable scope of the invention is defined by the claims, and may include other examples that occur to those skilled in the art. Such other and examples are intended to be within the scope of the claims if they include structural elements that do not differ from the literal language of the claims, or if they include equivalent structural elements with insubstantial differences from the literal language of the claims.
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Number | Date | Country |
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Entry |
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European Search Report and Opinion issued in connection with corresponding EP Application No. 15168619.3 on Oct. 21, 2015. |
Number | Date | Country | |
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20150345336 A1 | Dec 2015 | US |