An embodiment of the present invention will be explained hereinafter with reference to drawings.
The apparatus 1 for affixing an adhesive tape is used for affixing the adhesive tape T to a workpiece W having a cylindrical portion. One side of the adhesive tape T is an adhesive surface formed by coating with an adhesive, for example. The apparatus 1 for affixing an adhesive tape comprises a base 10. The base 10 is provided with a tape-feeding portion 20 (tape-feeding device), a tape-cutting portion 30 (tape-cutting device), and a tape-affixing portion 40 (tape-affixing device), and a tape-feeding path 50 to which the adhesive tape T is fed linearly extending from the tape-feeding portion 20 to the tape-affixing portion 40. The cylindrical portion of the workpiece W on which the adhesive tape T is affixed is disposed in the tape-affixing portion in a direction perpendicular to the tape-feeding path 50.
The tape-feeding portion 20 feeds the adhesive tape T through the tape-feeding path 50 in a condition such that the adhesive surface faces upwardly so as to feed the adhesive tape T below the cylindrical portion of the workpiece W in a direction perpendicular to the axis of the cylindrical portion of the workpiece W. The tape-cutting portion 30 cuts the adhesive tape T fed by the tape-feeding portion 20 in a predetermined length. The adhesive tape T in which the adhesive surface faces upwardly is thrust and is affixed to the outer peripheral surface of the cylindrical portion of the workpiece W in such a way that a tape-affixing portion 40 passes through both sides of the outer peripheral surface of the cylindrical portion from below thereof so as to elevate the adhesive tape T. Then, the tape-affixing portion 40 thrusts and affixes adhesive surfaces at ends of the adhesive tape T longer than the length of the outer periphery of the cylindrical portion of the workpiece W to each other. The tape-feeding portion 20, the tape-cutting portion 30, and the tape-affixing portion 40 will be explained in detail hereinafter.
The tape-feeding portion 20 comprises a rotating roll 101 on which the adhesive tape T is rolled. The adhesive surface of the adhesive tape T faces the radial inner side of the rotating roll 101. The adhesive tape T rolled on the rotating roll 101 is fed through the tape-feeding path 50 by rotating a small diameter disc 102 (first rotating member) and a large diameter disk 103 (second rotating member). The disk 102 has a rotating shaft 105 and the disk 103 has a rotating shaft 106, and the rotating shafts 105 and 106 are connected to a rotating mechanism 104 so as to rotate in the same direction and rotating frequency.
The small diameter disk 102 is provided upstream of the tape-feeding path 50, and the large diameter disk 103 is provided downstream of the tape-feeding path 50. The disks 102 and 103 overlap between the rotating shafts 105 and 106, and the lower sides of the outer peripheral surfaces thereof are disposed so as to face the tape-feeding path 50. The outer peripheral surfaces of the disks 102 and 103 are formed with a slip prevention portion with respect to the adhesive tape T.
The small diameter disk 102 has a smaller outer diameter than that of the large diameter disk 103, and the amount of the disposed small diameter disk 102 is larger than that of the disposed large diameter disk 103. In the embodiment, four small diameter disks 102 are disposed at even intervals, and one large diameter disk 103 is disposed between the two small diameter disks 102 placed at the middle of the four small diameter disks 102. The small diameter disk 102 contacts the adhesive tape T at larger angle than the angle at which the large diameter disk 103 contacts the adhesive tape T. It should be noted that the angle at which the small diameter disk 102 contacts the adhesive tape T is indicated by an angle Q in
In the tape-feeding path 50 in the tape-feeding portion 20, a flat portion 51 is formed at a portion opposing the lower side of the outer peripheral surface of the small diameter disk 102, and a concave portion 52 is formed at a portion opposing the lower side of the outer peripheral surface of the large diameter disk 103. The flat portion 51 and the concave portion 52 are smoothly connected by a connecting portion 53. The flat portion 51 has a width slightly greater than that of the adhesive tape T, and the upper side of the concave portion 52 has the same width as the flat portion 51.
The lower cutter 111 is fixed on the base 10. The tape-feeding path 50 for the adhesive tape T extends over the upper surface of the lower cutter 111. An end portion of the upper cutter 112 is provided to a turning shaft 113 at the side portion of the lower cutter 111, and the other end portion of the upper cutter 112 is turnable around the turning shaft 113. The other end portion of the upper cutter 112 is connected with a turning mechanism 115 and is turned thereby. The upper cutter 112 is disposed in a direction perpendicular to the tape-feeding path 50. The upper cutter 112 turns with respect to the lower cutter 112 from a raising state shown in
The suction member 114 is adjacent to the upper cutter 112 and is turnably provided around the turning shaft 113, and it synchronously slides with the upper cutter 112 by friction occurring at the upper cutter 112. The turning range of the suction member 114 is limited to a range of angle S shown in
When the suction member 114 is in a raising state, the suction opening 114A is placed at the tape-feeding path 50 as shown in
The cylindrical portion of the workpiece W on which the adhesive tape T is affixed is disposed at the crossing portion of the tape-feeding groove 54 and the workpiece-disposing groove 121A. In the extending direction of the tape-feeding path 50, a distance from the upper cutter 112 to the axis of the cylindrical portion of the workpiece W and a distance from the axis of the cylindrical portion of the workpiece W to the right end of the tape-feeding groove 54 are defined to have a length l. Therefore, when the adhesive tape T reaches the right end of the tape-feeding groove 54, the adhesive tape T is cut by the upper cutter 112, thereby yielding the adhesive tape T having a length of L (2l) in which the center of the workpiece W corresponds to the center in the longitudinal direction of the adhesive tape T.
A through hole 121B penetrating in a direction perpendicular to the guide plate 121 is formed at the crossing portion of the tape-feeding groove 54 and the workpiece-disposing groove 121A. A thrust member 122 is provided in the through hole 121B and is liftable, and it is made from an elastic material, for example. The thrust member 122 is lifted by a lifting mechanism 123 connected to the lower end portion of the thrust member 122. The adhesive tape T is affixed to the cylindrical portion of the workpiece W by raising the thrust member 122.
Claws 122A and 122B are formed on the upper surface of the thrust member 122, and they thrust the outer peripheral surface of the cylindrical portion of the workpiece W passing through both sides of the outer peripheral surface of the cylindrical portion of the workpiece W from below thereof so as to elevate the adhesive tape. A hollow portion 122C is formed under the claws 122A and 122B. The claw 122A is disposed downstream of the tape-feeding path 50 with respect to the axis of the cylindrical portion of the workpiece W, and the claw 122B is disposed upstream of the tape-feeding path 50 with respect to the axis of the cylindrical portion of the workpiece W, and they oppose each other. The sides of the claws 122A and 122B opposing the cylindrical portion of the workpiece W contact each other at the lower end portion, and they have an upwardly convex shape in which the surfaces are gradually separated from each other toward upward direction. The claws 122A and 122B having such a shape contact with the workpiece W in a range U shown in
An operation of the apparatus 1 for affixing an adhesive tape will be explained with reference to the drawings. As shown in
The rotating mechanism 104 rotates the small diameter disk 102 and the large diameter disk 103 at the same direction and rotating frequency. In this case, the large diameter disk 103 has an outer diameter larger than that of the small diameter disk 102, whereby the circumferential speed of the adhesive tape T is higher at the large diameter disk 103 than at the small diameter disk 102. According to such a difference between the circumferential speed at the small diameter disk 102 and the large diameter disk 103, a back tension occurs at the distance P of the adhesive tape T shown in
As shown in
The adhesive tape T fed from the tape-feeding portion 20 passes under the outer peripheral surface of the cylindrical portion of the workpiece W disposed on the workpiece-disposing groove 121A in the tape-affixing portion 40. As shown in
In this case, because the adhesive surface of the adhesive tape T faces upwardly, the upper cutter 112 may adhere to the adhesive surface of the adhesive tape T. As shown in
Thus, the adhesive tape T is cut by the tape-cutting portion 30, thereby obtaining the adhesive tape T having a length of L (2l) as shown in
In the tape-affixing portion 40, the thrust member 122 is placed at the crossing portion of the tape-feeding groove 54 and the workpiece-disposing groove 121A, and it is driven and raised by the lifting mechanism 123 as shown in
After the claws 122A and 122B of the thrust member 122 pass the upper side of the outer peripheral surface of the cylindrical portion of the workpiece W, they return to the former shape by elastically deforming and continue to be raised. In this case, the cylindrical portion of the workpiece moves down inside of the hollow portion 122C placed under the claws 122A and 122B. Simultaneously, the claws 122A and 122B hold ends of the adhesive tape T longer than the length of the outer peripheral surface of the cylindrical portion of the workpiece W and affix the adhesive surfaces thereof to each other. Therefore, the adhesive tape T is affixed to the cylindrical portion of the workpiece W in the form of a free-hanging tag.
As a workpiece W on which the adhesive tape T is affixed in the form of a free-hanging tag in this way, a stabilizer 200 for vehicles shown in
As mentioned above, in the embodiment, the cut adhesive tape T is thrust and is affixed to the outer peripheral surface of the cylindrical portion of the workpiece W in such a way that the claws 122A and 122B of the thrust member 122 pass through both sides of the outer peripheral surface of the cylindrical portion of the workpiece W from below thereof so as to elevate the adhesive tape in a condition in which the adhesive surface faces upwardly. Adhesive surfaces at ends of the cut adhesive tape longer than the length of the outer periphery of the cylindrical portion are pressed and are adhered to each other after the adhesive surface of the adhesive tape was thrust and was adhered to the outer peripheral surface of the cylindrical portion. Therefore, the adhesive tape T is affixed to the cylindrical portion of the workpiece W in the form of a free-hanging tag, and the workpiece W is upwardly pulled out after the adhesive tape T is affixed. Moreover, the adhesive tape T can be automatically affixed to the workpiece W, whereby the affixing time is reduced, and the workpiece W is handled with both hands.
Specifically, in the tape-feeding portion 20, the adhesive tape T is fed to the cylindrical portion of the workpiece W by a simple structure in which the adhesive tape T rolled on the rotating roll 101 is fed by rotating the small diameter disk 102 and the large diameter disk 103. Therefore, the apparatus can be formed with a simple structure.
A back tension occurs at the adhesive tape T between the small diameter disk 102 and the large diameter disk 103, whereby the adhesive tape T is easily peeled off from the large diameter disk 103. Therefore, the adhesive tape T can be smoothly fed. Moreover, the adhesive power with respect to the adhesive tape T of the large diameter disk 103 is less than the adhesive power with respect to the adhesive tape T of the small diameter disk 102, whereby the adhesive tape T is very easily peeled off from the large diameter disk 103. Accordingly, the adhesive tape T can be smoothly fed.
The adhesive tape T between the flat portion 51 and the outer peripheral surface of the small diameter disk 102 is fed in a flat shape in cross section, and the adhesive tape T between the concave portion 52 and the outer peripheral surface of the large diameter disk 103 is fed in a downwardly convex curved shape in cross section. Therefore, in the adhesive tape T, the extensibility may be improved, and the buckling strength may be increased. Accordingly, the adhesive tape T can be further smoothly fed. Moreover, in the tape-cutting portion 30, the suction member 114 near the upper cutter 112 can peel off the adhesive tape T from the upper cutter 112 without causeing damage.
In addition, the adhesive tape T is disposed at the tape-feeding groove 54 of the guide plate 121, and the workpiece is disposed at the workpiece-disposing groove 121A of the guide plate 121, whereby the cylindrical portion of the workpiece W may be accurately positioned perpendicular to the adhesive tape T. Moreover, the longitudinal length of the tape-feeding groove 54 and the position where the adhesive tape T is cut by the tape-cutting portion 30 are suitably designed, whereby the centers of the cylindrical portion of the workpiece W and the adhesive tape T may be accurately made to coincide. The two claws 122A and 122B of the thrust member 122 are raised along the through hole 121B formed in a direction perpendicular to the crossing portion of the tape-feeding groove 54 and the workpiece-disposing groove 121A, and the adhesive tape T shifts along the tape-feeding groove 54 when it is affixed by the two claws, whereby the adhesive tape T may be affixed without a displacement in the longitudinal direction and the width direction. In this case, the adhesive tape T is thrust by fitting to the outer peripheral surface of the cylindrical portion of the workpiece W, whereby the adhesive tape T may be affixed thereto while avoiding wrinkles.
As mentioned above, the present invention is explained by the above embodiments, but the invention is not limited thereto and may be modified in various ways. For example, in the above embodiments, a stabilizer for vehicles is used as a workpiece W, but various members having cylindrical portion may be used. In the above embodiment, the cylindrical portion of the workpiece W has a circular shape in axial cross section, but this is not limited thereto and may have an approximately circular shape (for example, an oval shape). In the above embodiment, the adhesive tape T has a length longer than the length of the outer periphery of the cylindrical portion of the workpiece W, and it is affixed to the cylindrical portion of the workpiece W in the form of a free-hanging tag. Moreover, an adhesive tape T may have a length that is not more than the length of the outer periphery of a cylindrical portion of a workpiece W, and it may be affixed to only the outer peripheral surface of the cylindrical portion of the workpiece W.
Number | Date | Country | Kind |
---|---|---|---|
2006-272258 | Oct 2006 | JP | national |