This disclosure relates in general to equipment and methods for cementing liner strings within a wellbore, and particularly to equipment that is utilized when the liner string serves as the drill string.
Oil and gas wells are conventionally drilled with drill pipe to a certain depth, then casing is run and cemented in the well. The operator may then drill the well to a greater depth with drill pipe and cement another string of casing. In this type of system, each string of casing extends to the surface wellhead assembly.
In some well completions, an operator may install a liner rather than an inner string of casing. The liner is made up of joints of pipe in the same manner as casing. Also, the liner is normally cemented into the well. However, the liner does not extend back to the wellhead assembly at the surface. Instead, it is secured by a liner hanger to the last string of casing just above the lower end of the casing. The operator may later install a tieback string of casing that extends from the wellhead downward into engagement with the liner hanger assembly.
When installing a liner, in most cases, the operator drills the well to the desired depth, retrieves the drill string, then assembles and lowers the liner into the well. A liner top packer may also be incorporated with the liner hanger. A cement shoe with a check valve will normally be secured to the lower end of the liner as the liner is made up. When the desired length of liner is reached, the operator attaches a liner hanger to the upper end of the liner, and attaches a running tool to the liner hanger. The operator then runs the liner into the wellbore on a string of drill pipe attached to the running tool. The operator sets the liner hanger and pumps cement through the drill pipe, down the liner and back up an annulus surrounding the liner. The cement shoe prevents backflow of cement back into the liner. The running tool may dispense a wiper retainer following the cement to wipe cement from the interior of the liner at the conclusion of the cement pumping. The operator then sets the liner top packer, if used, releases the running tool from the liner, and retrieves the drill pipe.
A variety of designs exist for liner hangers. Some may be set in response to mechanical movement or manipulation of the drill pipe, including rotation. Others may be set by dropping a ball or dart into the drill string, then applying fluid pressure to the interior of the string after the ball or dart lands on a seat in the running tool. The running tool may be attached to the liner hanger or body of the running tool by threads, shear elements, or by a hydraulically actuated arrangement.
In another method of installing a liner, the operator runs the liner while simultaneously drilling the wellbore. This method is similar to a related technology known as casing drilling. One technique employs a drill bit on the lower end of the liner. One option is to not retrieve the dell bit, rather cement it in place with the liner. If the well is to be drilled deeper, the drill bit would have to be a drillable type. This technique does not allow one to employ components that must be retrieved, which might include downhole steering tools, measuring while drilling instruments and retrievable drill bits.
Published application US 2009/0107,675, discloses a system for retrieving the bottom hole assembly by setting the liner hanger before cementing the liner. If the liner is at the total depth desired after retrieving the bottom hole assembly, the operator then runs a cementing assembly on a running tool back into engagement with the liner hanger. The cementing assembly includes a tieback assembly that stabs into sealing engagement with an upper portion of the liner string. A packer may also be included with the cementing assembly for sealing an annulus surrounding the liner. In addition, a cement retainer carried by the cementing assembly is pumped down to a lower end of the liner and latched after cementing. The cement retainer prevents backflow of cement.
In the method disclosed herein, a valve assembly that is biased to a closed position is attached to a running tool assembly. A downward extending stinger of the running tool assembly extends through the valve assembly, holding the valve assembly in the open position. The running tool assembly and the valve assembly are placed into engagement with well conduit. The operator then performs one or more operations on the well conduit with the running tool assembly, including pumping a fluid through the stinger and the valve assembly while the valve assembly is in the open position. The operator then lifts the stinger from the valve assembly, causing the valve assembly to move to the closed position. The operator retrieves the running tool assembly from the conduit, leaving the valve assembly in engagement with the well conduit.
While in the closed position after the stinger is lifted, the valve assembly blocks upward flow of a fluid from below the valve assembly. In one embodiment, the valve assembly also blocks downward flow of a fluid from above the valve assembly.
In one method, the operation performed while the valve assembly is open includes pumping a cement slurry down the well conduit and back up an annulus surrounding the well conduit to cement the well conduit within a borehole. The operator may also pump a cement retainer from the running tool assembly down the well conduit into latching engagement with the well conduit near a bottom of the well conduit. The cement retainer prevents the cement slurry from flowing down the annulus and up the well conduit. After the cement retainer has latched, lifting the stinger closes the valve assembly. The closure of the valve assembly prevents the cement slurry from flowing down the annulus and up the well conduit in the event of failure of the cement retainer.
After lifting the stinger, the operator may circulate a cleaning liquid through the stinger while the valve assembly is in the closed position. The valve assembly blocks downward flow of the liquid past the valve assembly into the well conduit.
The operator may also mount a tieback assembly to the running tool assembly and secure the valve assembly to the tieback assembly. When lowering the running tool assembly into the well, the operator stabs the tieback assembly sealingly into the well conduit. Normally, the tieback assembly includes a packer. After cementing, the operator sets the packer above the cement slurry and within the annulus surrounding the well conduit.
In one embodiment, the valve assembly includes a tubular housing having an axis. A pair of valve seats is mounted within the housing in axial alignment with each other. A flapper valve element is secured bra hinge to each of the seats for pivotal movement between open and closed positions. Each of the flapper valve elements is biased to the closed position in contact with one of the seats. One of the valve elements pivots in a first direction when moving from the closed to the open position. The other of the valve elements pivots in a second direction when moving from the closed position, such that when, both are in the closed position, fluid flow through the housing is prevented in both directions.
Preferably, an annular seal interface is located axially between the valve elements for sealingly engaging a tubular stinger inserted through the seats while the valve elements are in the open position. The seats may be on opposite ends of a tubular body having an outer diameter scaled to an inner diameter of the housing. The annular seal interface may be located in a bore of the body axially between the seats.
Referring to
Referring to
Liner string 13 also includes a torque or profile sub 23 (
Referring to
Once the well has been drilled to total depth and BHA 19 and running tool 27 are retrieved, liner string 13 will be in condition for cementing. Referring to
Referring to
The positions of flappers 45, 47 may be reversed; flapper 47 may be biased to seal pressure from above and flapper 45 from below. In that instance flapper 47 would pivot upward to open and flapper 45 would pivot downward to open. Hinges 49 are shown to be on the same side of central body 51, which is the right side as shown in
Central body 51 is secured within the bore of a tubular housing 53 with its outer diameter in sealing engagement with the bore of tubular housing 53. Central body 51 preferably is rigidly attached to tubular housing 53 and may be secured within tubular housing 53 in various manners, including retainer rings, press-fitting or welding. Flappers 45 and 47 can be held in the open position by a central tubular member that will be subsequently explained. The bore of central body 51 has a seal interface for sealing against the tubular member. In this embodiment, the seal interface comprises seals 63 mounted in annular grooves in the bore of central body 51. Valve assembly 43 is formed of a drillable material, such as aluminium. Rather than flapper valve elements, another assembly that would work for the same purpose would include upper and lower ball valves. Central body 51 includes an upper adapter 59 on its upper end and a lower adapter 61 on its lower end. Referring back to
Still referring to
An optional upper polished bore receptacle 77 may be mounted to the upper end of setting sleeve 76. Upper polished bore receptacle 77 is utilized for sealing purposes in case of problems in sealing tieback seal nipple 37 (
Running tool assembly 79 includes a stinger 91 that extends downward from threaded connector 89. Stinger 91 is a tubular member that extends through valve assembly 43 and holds flapper elements 45 and 47 in the open position. Seals 63 (
Stinger 91 has a cementing retainer or plug 93 releasably connected to its lower end. In this embodiment, cement retainer 93 is a latching type. As shown in
In operation, the well will be drilled, preferably utilizing liner string 13 as the drill string. Once at total depth, liner hanger 31 (
The operator then assembles running tool assembly 79 of
Referring to
The operator at that point preferably releases the engagement of running tool assembly 79 (
The operator then is free to pump cement down drill pipe 26 and the assembly shown in
The operator will then set liner top packer 67 (
The operator then will pull drill string 26 upward again, but a distance sufficient to place the lower end of stinger 91 above valve assembly 43. This upward movement causes stinger 91, which previously was holding flappers 45 and 47 (
After cleaning, the operator is free to pull up running tool assembly 79, except for cement retainer 93, which remains latched at the lower end of liner sting 13. Once running tool assembly 79 has been retrieved, and when the operator wishes to complete the well, he will lower a string with a drill bit into the casing 11. The drill bit is employed to drill through the valve assembly 43, which is made of easily drillable components. This disintegration of valve assembly 43 thus opens the cemented liner string 13 down to cement retainer 93 (
While only one embodiment has been shown, it should be apparent to those skilled in the art that various changes and modifications may be made.
This application claims priority to provisional patent application 61/307,238, filed Feb. 23, 2010.
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Number | Date | Country | |
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