Claims
- 1. A pad for both cleaning and polishing a work surface by virtue of movement of the pad relative to the work surface,
- the pad having front and rear central inner recesses that define inner and outer pad sections, said front and rear recesses each having a bottom surface,
- the inner pad section being thinner front-to-rear than the outer section, the inner pad section having a forwardly facing inner cleaning surface that is provided by the bottom surface of the front recess, and a rearwardly facing pressure-receiving inner surface that is provided by the bottom surface of the rear recess, said bottom surfaces being of generally comparable size and being generally aligned with one another,
- the outer pad section being thicker front-to-rear, being compressible and expandable front-to-rear, and having a forwardly facing polishing surface and a rearwardly facing pressure receiving surface,
- the outer polishing surface normally being spaced forwardly of the inner cleaning surface,
- the outer pad section being selectively compressible front-to-rear by initial forward pressure to the rearward pressure-receiving outer surface, when the forward outer cleaning surface is abutted against the working surface, to move the outer cleaning surface into at least close proximity with the work surface, and the inner cleaning surface then being movable into firm distributed cleaning engagement with the work surface by further forward pressure applied by a matting backing member surface across the rearward pressure-receiving inner surface, so that the cleaning surface cleans the work surface as the pad is moved relative to that work surface,
- the outer section then being selectively expandable by reduction of said forward pressure sufficiently to allow the cleaning surface to disengage from the work surface while the polishing surface engages the work surface to polish the work surface as the pad is moved relative to that work surface.
- 2. The pad of claim 1 which is generally disk-shaped and has a central axis of rotation.
- 3. The pad of claim 1 wherein said pad is an integral piece of compressible and expandable material.
- 4. The pad of claim 3 wherein said material is a foam.
- 5. The pad of claim 4 wherein said foam is a reticulated polyurethane foam.
- 6. The pad of claim 4 wherein said foam is a pre-polymer foam.
- 7. The pad of claim 1 wherein said cleaning surface is provided by a cleaning element permanently affixed to said pad inner section.
- 8. The pad of claim 7 wherein said cleaning element is a natural or synthetic sheepskin.
- 9. The pad of claim 7 wherein said cleaning element is a polyester non-woven fabric.
- 10. The pad of claim 7 wherein said cleaning element is a dense and abrasive foam.
- 11. The pad of claim 7 wherein said cleaning element is a natural or synthetic lambswool.
- 12. The pad of claim 1 wherein said rear recess spans across at least a major portion of the pad.
- 13. The pad of claim 2 wherein said front and rear recesses are generally circular in shape and generally coextensive with one another.
- 14. The pad of claim 1 in combination with a pressure-applying backing member, said pressure-applying backing member having a inner backing portion configured and proportioned to be removably received in said rear pad recess, said inner backing portion having a forwardly facing generally planar pressure-applying backing surface and said pad rear recess have a mating rearwardly facing generally planar pressure receiving surface.
- 15. The pad of claim 14 further including a pair of hook and loop fastening sheets secured, respectively, on said pressure-applying surface of the pressure-applying backing member and on said pressure-receiving surface of the pad rear recess for detachable engagement to releasibly retain said pad on said pressure-applying backing member.
- 16. The pad of claim 14 wherein said pressure-applying backing member is made of a firm, resilient material.
- 17. The pad of claim 14 in combination with a powered rotary-output tool which is operatively connected to said pressure-applying backing member to impart rotation to said pressure-applying backing member and thus to said pad.
- 18. A method of manufacturing a disk-shaped foam cleaning/polishing pad that has opposed generally flat circular axially forward and rearward faces, and is designed for rotation about a central axis, the pad being further designed for having a generally flat circular cleaning element attached within a matting circular recess at the axially forward face of the pad, and a pressure plate received within a matting circular recess at the axially rearward face of the pad, said recesses each having a bottom surface, said bottom surfaces being of generally comparable size and being generally aligned with one another, said method comprising the steps of:
- 1) providing and holding the foam pad in place,
- 2) grinding a first generally circular recess concentrically in the center of the axially rearward face of the pad, and
- 3) grinding a second generally circular recess concentrically in the center of the axially forward face of the pad.
- 19. The method of claim 18 including the further step of permanently attaching a generally flat circular cleaning element within the second recess of said pad.
- 20. A backing plate for a dual cleaning and finishing pad which is rotatable about a central axis, the pad being compressible under controlled axial forward force to selectively position and maintain a central inner cleaning surface in cleaning engagement with a work surface, the pad being generally disk-shaped with an axially rear generally planar face that has a central circular recess with a bottom wall that spans across at least a major portion of said rear pad face behind the cleaning surface, fastening means being affixed in said recess, the backing plate comprising
- 1) a base portion for attaching to the output shaft of a rotary power tool for common rotation,
- 2) a pressure-applying member having axially rear and forward surfaces, the pressure-applying member being permanently affixed to the base portion, the pressure-applying member being made of a relatively softer resilient material,
- the forward surface of the pressure-applying member being formed with a
- i) pressure-applying forward directed annular outer surface for abutting and selectively compressing the outer section of the pad, and
- ii) a circular inner portion with a pressure-applying forward directed inner surface, the forward directed inner surface being spaced forwardly of the forward directed annular outer surface, the inner portion being proportioned and arranged to be received in the rear recess of the pad, with the forward facing planar surface abutting the bottom wall of the pad rear recess and transmitting forward axial pressure against the cleaning surface, and
- 3) releasible fastening means affixed to said inner portion for releasibly engaging the fastening means in the pad rear recess to fasten the pad to the backing plate.
- 21. Apparatus for both cleaning and polishing a work surface, using a single pad, said apparatus comprising:
- a) a pad having front and rear inner recesses, said recesses defining inner and outer pad sections, each pad section having forward and rearward surfaces,
- the inner pad section being thinner rear-to-front and having forward facing inner cleaning surface at its front surface,
- the outer pad section being thicker rear-to-front, being compressible and expandable rear-to-front, and having a forward facing outer polishing surface at its front surface,
- the outer polishing surface normally being spaced forwardly of the inner cleaning surface,
- b) a pressure-applying backing member attached to the pad so as to exert desired pressure on the pad, said pressure-applying backing member comprising:
- an outer backing portion having an outer pressure-applying backing surface for selectively applying forward pressure to the rearward surface of the pad outer section to compress that pad outer section and thereby move the cleaning surface into at least close proximity to the work surface, and
- an inner backing portion having an inner pressure-applying backing surface, said inner backing portion projecting forwardly of said outer backing portion and being received in said pad rear recess with said inner pressure-applying backing surface abutting the pad inner section for selectively applying desired forward firm distributed cleaning pressure to the cleaning surface after the cleaning surface has been moved to said at least close proximity to the work surface, and
- c) fastening means on said pad and on said pressure-applying backing member for releasibly attaching them together for common movement.
- 22. The apparatus of claim 24 wherein said pressure-applying member is made of a resilient material.
- 23. The apparatus of claim 22 wherein said pressure-applying member is made of a relatively soft neoprene.
- 24. The apparatus of claim 23 further including power means connected to said pressure-applying member to move said backing member and said pad.
- 25. The apparatus of claim 21 wherein said pad and said backing member are each generally disk-shaped and rotatable about a central rear-to-front axis.
RELATED APPLICATION
This application is based on and claims priority under 35 U.S.C.120 of U.S. Provisional patent application Ser. No. 60/046,110, filed Apr. 9, 1997.
US Referenced Citations (4)
Foreign Referenced Citations (2)
Number |
Date |
Country |
1097572 |
Apr 1989 |
JPX |
001440679 |
Nov 1988 |
SUX |