Information
-
Patent Grant
-
6302203
-
Patent Number
6,302,203
-
Date Filed
Friday, March 17, 200024 years ago
-
Date Issued
Tuesday, October 16, 200123 years ago
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Inventors
-
Original Assignees
-
Examiners
Agents
-
CPC
-
US Classifications
Field of Search
US
- 166 53
- 166 651
- 166 100
- 166 2421
- 166 25001
- 166 25015
- 166 290
- 166 313
- 166 381
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International Classifications
-
Abstract
A downhole string includes a liner and devices positioned outside the liner. One or more control lines extend from the liner devices along the exterior of the liner to one or more connectors that provide connection points inside the liner. The one or more connectors may include electrical connectors (e.g., direct contact connectors), inductive connectors (e.g., inductive couplers), optical connectors (e.g., fiber optic connectors), and hydraulic connectors. The one or more control lines may be electrical lines, fiber optic lines, or hydraulic lines. The downhole string may also be used with a cement protector during cementing operations to protect both the inside of the liner as well as the one or more connectors attached to the liner. The cement protector includes a sleeve that isolates cement from the inside of the liner during a cementing operation so that a liner wiper plug is not needed. The cement protector is engageable to a pulling tool that is attached to a running tool. The running tool in turn is connected to a pipe through which a cement slurry can be pumped. The cement slurry pumped through the inner bore of the pipe enters the sleeve of the cement protector. One or more ports are provided in the cement protector sleeve to enable communication of the cement slurry to an annulus region between the outer wall of the liner and the inner wall of the wellbore. If the apparatus and method is used with a casing, then a running tool may be omitted.
Description
BACKGROUND
The invention relates to communicating with devices positioned outside a liner in a wellbore.
Oil and gas wells may be completed with a variety of downhole devices to produce hydrocarbons from, or inject fluids into, formations beneath the earth surface. Completion equipment have been developed for many types of wells, including vertical or near-vertical, horizontal, deviated, and multilateral wells. Typical completion equipment include valves, tubing, packers, and other downhole devices, as well as electrical, optical, or hydraulic devices to monitor downhole conditions and to control actuation of downhole devices (e.g., opening or closing valves, setting packers, and so forth).
Sensors and control devices may also be mounted on or positioned outside of a liner, which is typically cemented to the wall of the wellbore. A special type of liner includes casing, which is a liner that extends to the well surface. A liner may also be connected below a casing to extend further into the wellbore or into a lateral branch of a multilateral well. One type of sensor that may be mounted on the outside of a casing includes resistivity electrodes, which are used to monitor the resistivity of a surrounding formation reservoir. Based on the resistivity information, various characteristics of the formation may be determined.
A conventional technique of communicating with the sensors mounted on the outside of casing includes running a control line outside the casing to the well surface. However, running one or more control lines in the cement layer creates a potential leak path to the well surface, which is undesirable. In addition, for liners that do not extend to the well surface, use of this technique may not be available. Another drawback of running a control line on the outside of the casing is that the control line may have to cross wellhead equipment at a relatively inconvenient location.
A need thus exists for a mechanism to provide communication with downhole sensors or control devices that are positioned outside of liners in a wellbore.
SUMMARY
In general, according to one embodiment, an apparatus for use in a well having a well surface and a wellbore lined with a liner includes one or more devices positioned outside the liner and one or more control lines connected to the devices and extending outside of the liner. One or more connectors are connected to the control lines and provide one or more connecting points accessible from inside the liner below the well surface.
Other embodiments and features will become apparent from the following description, from the drawings, and from the claims.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1
illustrates an embodiment of a liner string in a wellbore, the liner string including a liner, devices positioned outside the liner, a control line connected to the devices, and a connector connected to the control line.
FIG. 2A
illustrates an embodiment of a completion string for use with the liner string of
FIG. 1
, the completion string including a connector adapted to be mated to the liner string connector.
FIG. 2B-2D
illustrate other arrangements of liner strings and completion strings.
FIG. 3
illustrates an embodiment of a string cooperable with the liner string of
FIG. 1
to perform cementing operations in accordance with an embodiment.
FIGS. 4A-4I
illustrate a sequence of operations involving the string of
FIG. 3
, the liner string of
FIG. 1
, and a completion string.
DETAILED DESCRIPTION
In the following description, numerous details are set forth to provide an understanding of the present invention. However, it will be understood by those skilled in the art that the present invention may be practiced without these details and that numerous variations or modifications from the described embodiments may be possible.
As used here, a “liner” refers to any structure used to line the wall of any section of a wellbore, either in the main bore or in a lateral branch. Thus, “liner” may refer to either a liner or casing, which extends to the well surface.
As used here, the terms “up” and “down”; “upper ” and “lower”; “upwardly” and “downwardly”; and other like terms indicating relative positions above or below a given point or element are used in this description to more clearly described some embodiments of the invention. However, when applied to equipment and methods for use in wells that are deviated or horizontal, such terms may refer to a left to right, right to left, or other relationship as appropriate. Also, when used in a horizontal section of a wellbore, the terms “below” and “deeper” refer to a direction of the wellbore that is more distal from the wellbore surface.
Referring to
FIG. 1
, a liner string according to one embodiment in a wellbore
10
is illustrated. An upper segment of the wellbore
10
is lined with casing
12
. The liner string includes a liner
14
that lines a lower segment of the wellbore
10
, with the liner
14
attached below a liner hanger
16
engaged to the inner wall of the casing
12
. One or more control and/or monitoring devices
18
may be positioned outside the outer wall of the liner
14
. In one arrangement, the control and/or monitoring devices may be mounted or attached to the outer wall of the liner
14
. In another arrangement, the control and/or monitoring devices may be positioned outside the liner
14
but not in contact with the liner outer wall.
Such control and/or monitoring devices may include sensors (such as pressure and temperature gauges, resistivity electrodes, and so forth) to monitor wellbore or formation characteristics, and control elements (such as microcontrollers, microprocessors, or other electronic circuitry) to perform various control operations, such as opening valves, turning on or off sensors, and so forth. More generally, such control and/or monitoring devices may be referred to as “liner devices,” which are downhole devices positioned or mounted outside of a liner. The liner devices may be electrical, hydraulic, optical, or other types of devices. One example of a liner device includes an array of resistivity electrodes that are used to create a resistive image of the surrounding formation reservoir to predict the arrival of water during production. In a different embodiment, the liner devices may be positioned outside the casing
12
instead of the liner
14
.
In accordance with some embodiments, a control line
20
(or plural control lines) is connected to the liner devices
18
. As illustrated, the control line
20
extends below the liner devices
18
deeper (or more distally) into the wellbore to the lower end of the liner
14
. The control line
20
extends along the outside of the liner
14
and may be secured to the liner with protectors (usually at every coupling). At the lower end, a special liner shoe
22
is attached to the liner
14
, with the control line
20
extending through the shoe
22
. The shoe
22
may be connected to (or in the proximity of) a connector sub that includes a connector
24
(or plural connectors) connected to the control line
20
. The combination of the connector sub and connector
24
is one example of a communication connector assembly. The connector assembly is accessible from within the liner
14
. The connector
24
may be an electrical connector (e.g., a direct contact connector), an inductive coupler, an optical connector (e.g., a fiber optic connector), a hydraulic connector, or other connector. The control line
20
may be an electrical line, a fiber optic line, a hydraulic line, or other control line. The control line
20
is adapted to carry both telemetry and power signals.
In other arrangement, the connector does not need to be positioned at or in the proximity of the lower end of the liner
14
but may be positioned at another location along the liner. However, in such other arrangements, the connector is still positioned at a depth below the well surface so that the control line running from the liner devices to the connector does not compromise the seal provided by the cement layer surrounding the liner. Thus, a benefit offered by any arrangement in which the connector
24
is positioned below the well surface is that a connection mechanism to the liner devices is made available without having to run a control line in the cement layer all the way to the well surface, which may create an undersirable leak path. Also, this avoids having to run a control line through the liner hanger
16
. Further, in the arrangement of
FIG. 1
, another benefit of positioning the connector
24
at or near the proximity of the lower end of the liner
14
is to avoid creating an obstruction in the inner bore of the liner
14
when other tool strings are run downhole. In the arrangements discussed, the connector
24
is positioned so that it can mate with a corresponding connector or other component run into the inner bore of the liner
14
.
To install the liner string shown in FIG. I after the casing
12
has been installed in the wellbore
10
, the liner string (including the liner
14
, liner hanger
16
, shoe
22
, connector
24
, control line
20
, and liner devices
18
) is run into the wellbore to the desired depth. Once positioned in the desired depth, the liner
14
is cemented in place. The cement is pumped (in slurry form) into the inner bore of the liner
14
and through the shoe
22
at the lower end to introduce the cement slurry into the annulus region between the outside of the liner and the inner wall of the wellbore
10
. The introduced cement slurry flows upwardly in the annulus region to form the cement layer. The cement slurry is also flowed into a region
31
where the liner
14
and casing
12
overlap. Due to the absence of a control line running between the liner
14
and the casing
12
, the cement in the region
31
between the liner
14
and the casing
12
provides a good seal to prevent wellbore fluids from leading through the annulus between the outer wall of the liner
14
and the inner wall of the casing
12
.
Referring to
FIG. 2A
, a completion string is run into the wellbore
10
after the liner string has been installed. In one example embodiment, the completion string includes a tubing
30
, e.g., a production tubing, an injection tubing, or some other type of pipe. A connector
32
(or plural connectors) may be mounted at the lower end of the tubing
30
. The connector
32
is adapted to connect to the connector
24
included in the connector sub of the liner string. The connector
32
may be an electrical, inductive, optical, hydraulic, or other connector.
The tubing connector
32
is in turn connected to a control line
34
(or plural control lines), which may be an electrical, optical, hydraulic, or other control line. The control line
34
runs along the outside of the tubing
30
to the well surface. In one arrangement, the control line
34
may be secured to the tubing
30
with protectors (usually at every coupling). At the well surface, the control line
32
extends through a tubing hanger
38
to a surface control module
36
. The surface control module
36
may be a power supply and computer for electrical control lines, an optical sensor for fiber optic control lines, a hydraulic console for a hydraulic control line
24
, another type of module, or a combination of the different consoles.
Centralizer mechanisms may be used to orient the connector
32
with respect to the liner connector
24
to help mate the connectors. If plural connectors are arranged in parallel, an orientation profile may be placed on the liner
14
above the liner connectors
24
so that a pin located on the tubing can orient the production string and position its connectors
32
to line up with the liner connectors
24
.
FIGS. 2B-2D
illustrate different arrangements of the liner string and completion string. In the
FIG. 2B
example, a control line
20
B extends outside the liner
14
to the upper end of the liner. At the upper end, the control line
20
B reaches a connector sub
24
B. The connector
24
B is attached to the liner
14
B and may be mated with the connector
32
B of the tubing
30
B.
Referring to
FIG. 2C
, in yet another arrangement, the control line
20
C extends from the devices
18
. In the example shown, the control line
20
C extends through an opening
21
C in the liner
14
C. The control line
20
C is then connected to a connector sub
23
C inside the liner
14
C. In another arrangement, the control line
20
C may extend above the devices
18
instead of below the devices.
Referring to
FIG. 2D
, another arrangement has a control line
20
D extending to an opening
21
D in the liner
14
D. The control line
20
D is provided through the opening
21
D to an annular connector
24
D inside the liner
14
D. The tubing
30
D is attached to an annular connector
32
D that is capable of mating with the connector
24
D.
Other arrangements are also possible. For example, the connector on
FIG. 2D
may be placed on one side of the liner.
In accordance with a further embodiment of the invention, a cement protector may be used to protect the inner wall of the liner
14
during cementing operations. After the liner string is lowered to a desired depth, the liner
14
needs to be cemented to the wellbore wall. Conventionally, in performing a cementing operation, a cement slurry may be flowed inside the liner
14
. To remove the cement from the inner bore of the liner
14
after the cementing operation has completed, a wiper plug may be used to wipe out the cement. The presence of the liner connector
24
may be incompatible with the use of cement or a wiper plug. The cement inside the inner bore or subsequent use of the wiper plug may also damage the connector
24
.
The cement protector in accordance with some embodiments may be used to isolate the cement from the inner wall of the liner
14
and the connector
24
during a cementing operation. This reduces the likelihood that connector
24
and the inner wall of the liner are damaged during the cementing operation.
By not polluting the inside of the liner with cement, use of a wiper plug can be avoided, which can reduce the number of runs needed to perform a cementing operation to as little as a single run. A safe operation is provided since the cement protector may be retrieved to the well surface before the cement dries. In an alternative arrangement, the cement protector may be a cover that isolates cement from the connector
24
but not necessarily the liner
14
.
Referring to
FIG. 3
, a tool string that includes a cement protector
100
in accordance with one embodiment is illustrated. The liner string shown in
FIG. 1
including the casing
12
, liner hanger
16
, liner
14
, connector(s)
24
, liner shoe
22
, control line(s)
20
, and liner devices
18
, is also illustrated in FIG.
3
. The cement protector
100
is positioned above a connector sub
102
that includes the connector(s)
24
. The connector sub
102
is located above the liner shoe
22
, which includes a check valve
106
that is pushed by a spring
108
to an upward and sealed position against a seat member
109
. Plural check valves may be used for redundancy. During cementing operations, a cement slurry applied under pressure pushes the check valve
106
away from the seat member
109
to allow the cement slurry to flow through openings
107
into an annulus region
105
between the outside of the liner
14
and the inner wall of the wellbore
10
.
The cement protector
100
includes a sleeve
110
with an inner bore
111
. The bottom of the cement protector
100
provides a cover or cap that defines a chamber
112
which may be filled with a clean fluid such as grease or dielectric oil to protect the connector(s)
24
from pollution by cement or debris.
One or more ports
132
are provided at the lower end of the cement protector sleeve
110
to allow outflow of cement slurry from the inner bore
111
of the cement protector sleeve
110
. One or more corresponding conduits
134
are provided in the connector sub
134
. The one or more fluid flow paths provided by the one or more ports
132
and the one or more conduits
134
enable the communication of cement slurry to the shoe
22
. Seals
104
may be provided around the one or more ports
132
and conduits
134
to prevent communication of cement slurry with any part of the inner bore of the liner
14
.
The cement protector
100
also includes a locking device that includes locking dogs
114
and a locking sleeve
116
. The locking device releasably engages the cement protector
100
to the liner
14
. The locking dogs
114
are positioned in corresponding windows in the cement protector sleeve
110
. A shearing mechanism (not shown) may be used to fix the locking sleeve
116
in place until a sufficient force is applied to move the locking sleeve
116
upwardly to release the locking dogs
114
. This translation opens a bypass orifice (not shown) cut into the protector sleeve
110
, so that any differential pressure can be equalized before removing the cement protector
100
. In the illustrated position of
FIG. 3
, the locking dogs
114
are held in position by the locking sleeve
116
inside a groove
118
formed in the inner wall of the liner
14
.
A recess
120
is provided in the locking sleeve
116
. The recess
120
is adapted to engage a pulling tool
130
so that the cement protector
100
may be retrieved from the wellbore after the cementing operation is complete. The cement protector
100
also includes a seal bore
122
that allows the pulling tool
130
to sealingly engage the inner bore of the cement protector sleeve
110
.
The pulling tool
130
includes elements to engage corresponding elements of the cement protector
100
so that upward movement of the pulling tool
130
pulls the cement protector
100
upwardly. The lower end of the pulling tool
130
includes a seat
146
for a ball that may be dropped from the well surface. In addition, one or more angled conduits
148
are provided in the housing
131
of the pulling tool
130
to enable communication between the inside of the pulling tool
130
and the outside when the ball is positioned in the seat
146
. A groove is also formed in the pulling tool housing
131
to carry a seal
144
, which may be an
0
ring or V-packing seal assembly, that is adapted to engage the seal bore
122
of the cement protector
100
.
Fingers
136
are provided on the outside of the pulling tool
130
. The lower ends of the fingers
136
include protruding portions
142
. The combination of each finger
136
and protruding portion
142
forms a collect. In the illustrated position, the inner surfaces of the protruding portions
142
abut on the pulling tool housing
131
. The upper end
138
of the fingers
136
are engaged to a coiled spring
140
. The coiled spring
140
is contained inside a chamber defined by the pulling tool housing
131
.
An upward force applied on the fingers
136
may move the fingers
136
upwardly against the spring
140
. When the protruding portions
142
have moved up a sufficient distance to a recessed section of the pulling tool housing
131
, the protruding portions
142
may be collapsed radially inwardly. The ability to collapse the protruding portions
142
enable the protruding portions
142
to engage the recess
120
of the locking sleeve
116
in the cement protector
100
.
As an option, the pulling tool body
110
may be equipped with spring-energized keys (not shown). These keys can expand into slots cut into the top of the orienting profile
210
. In this way, a torque applied to the running string at the surface can be transmitted to the liner, if desired.
Attached above the pulling tool
130
is a running tool
150
. The running tool
150
is attached below a tubing or pipe
170
and includes a mechanism for releasably securing the running tool
150
to the liner
14
. Collectively, the pipe
170
, running tool
150
, and pulling tool
130
make up an example of a running string. The running tool
150
is adapted to be released once the liner hanger
16
is engaged to the casing
12
. Effectively, the running string is releasably attached proximal an upper end of the liner
14
when the liner string is being run in.
The running tool
150
includes dogs
152
that are fitted through openings in the running tool housing
162
to engage slots
154
formed in a nipple
156
connected to the liner hanger
16
. Torque can be applied to the running string for transmission to the liner if needed. The dogs
152
are maintained in position by a locking sleeve
158
in the running tool
150
. The locking sleeve
158
is capable of translating longitudinally inside the running tool housing, but is fixed in position by a shearing mechanism (not shown).
The running tool
150
also provides a seat
160
for a ball that can be dropped from the well surface. The ball sealingly engages the seat
160
so that pressure may be increased inside the running tool
150
above the ball. This pressure increase creates a differential pressure across the locking sleeve
158
, which is equipped with two different seals
171
A and
171
B on the two sides of a chamber
159
. If a sufficient force is applied by the differential pressure, the shearing mechanism of the locking sleeve
158
breaks to allow translation of the locking sleeve
158
to free the dogs
152
into the sleeve groove
157
.
The ball seat itself
160
may be locked in position by a shearing mechanism (not shown) having a larger shear strength than the locking sleeve
158
shearing mechanism. Once a sufficient force is applied to shear the shearing mechanism of the ball seat
160
, the ball seat
160
can be moved downwardly until it impacts an inner shoulder
163
of the pulling tool housing
131
. At this point, the force applied against the ball can push the upper ring
161
of the ball seat
160
outwardly so that the ball
200
can pass through the ball seat
160
. Then the ball
200
drops into the pulling tool
130
to sit in the seat
146
, pushed by the differential pressure. In another embodiment, the two seats
161
and
146
can be combined. The seat
146
in this other embodiment can be cut in a sliding sleeve locked in place by a shearing mechanism. The translation of this sleeve may open the conduits
148
.
FIGS. 4A-4I
illustrate a sequence of operations including installation of the liner string of
FIG. 1
, a cementing operation, and installation of a completion string inside the liner string after the cementing operation.
In
FIG. 4A
, the liner string of
FIG. 1
(including the liner, liner hanger, liner devices, control line, and connector) along with the tool string of
FIG. 3
are run together into the wellbore
10
. As shown, the running tool
150
is connected by the dogs
152
to the nipple
156
connected to the liner hanger
16
. Once the liner hanger
16
has been set against the inner wall of the casing
12
, a ball
200
can be dropped to sealingly engage a seat
160
in the running tool
150
, as shown in FIG.
4
B. An applied elevated pressure inside the pipe
170
attached to the running tool
150
creates a differential pressure across the locking sleeve
158
. If a sufficient differential pressure is created, the force applied on the locking sleeve
158
causes breakage of the shearing mechanism and upward movement of the locking sleeve
158
. A groove
157
of the locking sleeve
158
allows the locking dogs
152
to drop away from the recess
154
of the nipple
156
when the locking sleeve
158
has moved upwardly by a sufficient distance. This causes the running tool
150
to disengage from the -nipple
156
, as shown in FIG.
4
B.
Once the dogs
152
are disengaged, a further increase in the differential pressure across the ball
200
sitting in the seat
160
may shear the shearing mechanism attaching the ball seat
160
to the running tool
150
. The ball seat
160
then translates downwardly to impact the shoulder
163
of the pulling tool housing
131
. At this point, the force applied against the ball
200
can push the upper ring
161
of the ball seat
160
outwardly so that the ball
200
can pass through the ball seat. The ball
200
drops into the pulling tool
130
to sit in the seat
146
of the pulling tool, as shown in FIG.
4
C. The running string including the pipe
170
, the running tool
150
, and the pulling tool
130
is then lowered to engage the pulling tool
130
inside the cement protector
100
. If the liner devices are positioned outside the casing
12
instead of the liner
14
, then the running tool
150
may be omitted.
As shown in
FIG. 4D
, as the pulling tool
130
is lowered into the cement protector sleeve
110
, the fingers
136
are pushed upwardly and radially collapsed by abutment with the upper end of the cement protector sleeve
110
. As the pulling tool
130
is pushed further into the cement protector sleeve
10
, the seals
144
carried by the pulling tool
130
are sealingly engaged in the seal bore
122
of the cement protector sleeve
110
, as shown in FIG.
4
E. Also, the protruding portions
142
of the fingers
136
are engaged in the recess
120
of the locking sleeve
116
.
When running in, the running string is releasably attached to an upper end of the liner string to avoid two generally concentric tubular structures (the liner
14
and the pipe
170
) traversing a large distance together, which may greatly increase the weight of the run-in assembly. Instead, according to some embodiments, the running string is moved downwardly from the upper end of the liner string to the lower end to engage the cement protector
100
after the liner hanger
16
is set.
More generally, the running string may be replaced with any type of run-in tool, and the cement protector
100
may be replaced with any type of run-in receiver. The general concept is that the run-in tool lowers a liner or some other downhole structure into the wellbore, followed by releasing the run-in tool. Next, the run-in tool is lowered into the wellbore until it is received by the run-in receiver or coupled to the liner
14
.
When the pulling tool
130
is engaged in the cement protector sleeve
110
, fluid communication is provided between the inside of the running string
170
and the inside of the cement protector sleeve
1
I
0
through the angled conduits
148
. As further shown in
FIG. 4E
, the cementing operation is started, in which a cement slurry
202
is pumped through the angled conduits
148
of the pulling tool
130
into the inner bore of the cement protector sleeve
110
. The cement slurry is pumped by downward movement of a cement plug
203
(not shown in
FIG. 4E
but shown in FIG.
4
F). As elevated pressure is applied above the plug
203
to supply the downward movement. The cement slurry flows through the ports
132
of the cement protector
100
and conduits
134
of the connector sub
102
into the liner shoe
22
through the check valve
106
. The cement sluny continues through liner shoe openings
107
into the annulus region
105
between the outer wall of the liner
14
and the inner wall of the wellbore
10
. As shown in
FIG. 4F
, the cement slurry continues up an annulus region
174
between the outside of the liner
14
and the inside of the casing
12
. The cementing operation may be stopped once the plug
203
contacts the ball
200
. The cement between the outside of the liner
14
and the inside of the casing
12
provides a relatively good seal to prevent leakage of wellbore fluids up the annulus region between the liner and casing.
After the cementing operation has been completed, the running string may be pulled out of the wellbore
10
. As shown in
FIG. 4G
, an upward shifting of the running string causes the protruding portions
142
of the fingers
136
to pull upwardly on the locking sleeve
116
of the cement protector. Upward movement of the locking sleeve
116
enables release of the locking dogs
114
so that the cement protector
100
is released from the liner
14
. At this point, the running string and cement protector
100
may be pulled out of the wellbore, as shown in FIG.
4
H. The cement protector
100
may be easily retrieved before the cement has dried As the cement protector
100
is retrieved, the cement bins inside the cement protector sleeve
110
, with the inner wall of the liner
14
remaining substantially clear of cement. It is noted that some leakage of cement may flow into the inner bore of the liner
14
. However, the amount of such leakage may be small enough so that a subsequent cleaning operation is not needed.
As further illustrated in
FIG. 4H
, an orienting profile
210
is provided in the inner wall of the liner
14
to allow alignment of connector(s) of the completion string with the connector(s) of the liner
14
. Next, as shown in
FIG. 41
, the completion string, including a flow control device
212
(in one example embodiment) and a connector sub
214
, may be run into the wellbore. The connector sub
214
is oriented by the orienting profile
210
to align the connector(s)
32
to the liner connector(s)
24
.
In accordance with some embodiments, downhole components have been described to enable connection between devices positioned outside of a liner and components inside the liner. This may be accomplished by running one or more control lines from the liner devices to one or more connectors that provide connection points inside the liner below the well surface. The one or more connectors may include electrical connectors (e.g., direct contact connectors), inductive connectors (e.g., inductive couplers), optical connectors (e.g., fiber optic connectors), hydraulic connectors, or other connectors. The one or more control lines may be electrical lines, fiber optic lines, hydraulic lines, or other control lines.
In accordance with further embodiments, a cement protector may be used during cementing operations to protect both the inside of the liner as well as the one or more connectors attached to the liner. The cement protector includes a sleeve that isolates cement from the inside of the liner during a cementing operation. The cement protector is engageable to a pulling tool that is attached to a running tool. The running tool in turn is connected to a pipe through which a cement slurry can be pumped. The cement slurry pumped through the inner bore of the pipe enters the sleeve of the cement protector. One or more ports are provided in the cement protector to enable communication of the cement sluriy to an annulus region between the outer wall of the liner and the inner wall of the wellbore.
While the invention has been disclosed with respect to a limited number of embodiments, those skilled in the art will appreciate numerous modifications and variations therefrom. It is intended that the appended claims cover all such modifications and variations as fall within the true spirit and scope of the invention. For example, instead of using locking dog assemblies in the described attachment mechanisms, other releasable attachment mechanisms may be used, such as those including collects. Also, instead of using a ball dropped from the well surface to create isolation for generating an elevated pressure, a valve (e.g., a ball valve) may be used instead.
Claims
- 1. An apparatus for use in a well having a well surface and a wellbore lined with a liner, comprising:a device positioned outside the liner; a control line connected to the device and extending outside the liner; and a connector connected to the control line and providing a connecting point accessible from inside the liner below the well surface.
- 2. The apparatus of claim 1, wherein the liner has a lower end, the connector positioned in the proximity of the liner lower end.
- 3. The apparatus of claim 2, wherein the liner includes an inner bore and the connector is positioned to mate with a component lowered through the liner inner bore.
- 4. The apparatus of claim 3, wherein the component includes a corresponding connector.
- 5. The apparatus of claim 3, further comprising:another connector positioned in the proximity of the liner lower end; and an orienting profile to orient the component with respect to the connectors.
- 6. The apparatus of claim 5, wherein the component includes plural corresponding connectors.
- 7. The apparatus of claim 2, further comprising:a liner shoe attached to the liner lower end; and a connector sub including the connector, the connector sub positioned proximal the liner shoe.
- 8. The apparatus of claim 1, wherein the device includes an electrical device.
- 9. The apparatus of claim 8, wherein the device includes a resistivity electrode.
- 10. The apparatus of claim 1, wherein the device includes a hydraulic device.
- 11. The apparatus of claim 1, further comprising at least another device positioned outside the liner.
- 12. The apparatus of claim 1, wherein the connector is selected from the group consisting of an electrical connector, an inductive coupler, an optical connector, and a hydraulic connector.
- 13. The apparatus of claim 1, further comprising a cement protector removeably positioned in the liner and covering the connector.
- 14. A well communication system for a well having a liner, the system comprising:a device positioned outside the liner; a control line extending from the device to a lower end of the liner; and a connector connected to the control line and accessible from within the liner.
- 15. The system of claim 14, further comprising a control line extending from the connector through the liner to the well surface.
- 16. The system of claim 14, firer comprising a cement protector removeably positioned in the liner and covering the connector.
- 17. A downhole communication apparatus, comprising:a liner having a lower end; and a communication connector assembly attached to the liner.
- 18. The apparatus of claim 17, further comprising the communication connector positioned at the lower end of the liner.
- 19. The apparatus of claim 18, wherein the communication connector assembly includes a connector and a sub attached to the liner lower end.
- 20. A method for communicating with a device positioned outside a liner, the method comprising:routing one or more control lines from the device to an internal passageway of the liner and to the surface.
- 21. The method of claim 20, further comprising providing one or more connectors in the one or more control lines between the outside of the liner and the integral passageway of the liner.
- 22. The method of claim 21, further comprising placing the one or more connectors proximal a lower end of the liner.
- 23. The method of claim 22, further comprising running a tool into the internal passageway of the liner, the tool including one or more connectors adapted to mate with the one or more liner connector.
- 24. A method for use in a wellbore, comprising:running a liner string into the wellbore, the liner string including a liner having an inner bore, a device positioned outside the liner, a control line connected to the device and extending outside the liner, and a connector connected to the control line and accessible from the liner inner bore; and running a second string into the wellbore, the second string having a connector; and mating the liner string connector with the second string connector.
- 25. The method of claims 24, wherein running the second string includes running a production string including a production tubing.
- 26. The method of claim 24, wherein the liner string includes plural connectors and the second string includes plural connectors, the method further comprising orienting the second string connectors to align with corresponding liner string connectors.
US Referenced Citations (18)