Apparatus and method for communicating with devices positioned outside a liner in a wellbore

Information

  • Patent Grant
  • 6302203
  • Patent Number
    6,302,203
  • Date Filed
    Friday, March 17, 2000
    24 years ago
  • Date Issued
    Tuesday, October 16, 2001
    23 years ago
Abstract
A downhole string includes a liner and devices positioned outside the liner. One or more control lines extend from the liner devices along the exterior of the liner to one or more connectors that provide connection points inside the liner. The one or more connectors may include electrical connectors (e.g., direct contact connectors), inductive connectors (e.g., inductive couplers), optical connectors (e.g., fiber optic connectors), and hydraulic connectors. The one or more control lines may be electrical lines, fiber optic lines, or hydraulic lines. The downhole string may also be used with a cement protector during cementing operations to protect both the inside of the liner as well as the one or more connectors attached to the liner. The cement protector includes a sleeve that isolates cement from the inside of the liner during a cementing operation so that a liner wiper plug is not needed. The cement protector is engageable to a pulling tool that is attached to a running tool. The running tool in turn is connected to a pipe through which a cement slurry can be pumped. The cement slurry pumped through the inner bore of the pipe enters the sleeve of the cement protector. One or more ports are provided in the cement protector sleeve to enable communication of the cement slurry to an annulus region between the outer wall of the liner and the inner wall of the wellbore. If the apparatus and method is used with a casing, then a running tool may be omitted.
Description




BACKGROUND




The invention relates to communicating with devices positioned outside a liner in a wellbore.




Oil and gas wells may be completed with a variety of downhole devices to produce hydrocarbons from, or inject fluids into, formations beneath the earth surface. Completion equipment have been developed for many types of wells, including vertical or near-vertical, horizontal, deviated, and multilateral wells. Typical completion equipment include valves, tubing, packers, and other downhole devices, as well as electrical, optical, or hydraulic devices to monitor downhole conditions and to control actuation of downhole devices (e.g., opening or closing valves, setting packers, and so forth).




Sensors and control devices may also be mounted on or positioned outside of a liner, which is typically cemented to the wall of the wellbore. A special type of liner includes casing, which is a liner that extends to the well surface. A liner may also be connected below a casing to extend further into the wellbore or into a lateral branch of a multilateral well. One type of sensor that may be mounted on the outside of a casing includes resistivity electrodes, which are used to monitor the resistivity of a surrounding formation reservoir. Based on the resistivity information, various characteristics of the formation may be determined.




A conventional technique of communicating with the sensors mounted on the outside of casing includes running a control line outside the casing to the well surface. However, running one or more control lines in the cement layer creates a potential leak path to the well surface, which is undesirable. In addition, for liners that do not extend to the well surface, use of this technique may not be available. Another drawback of running a control line on the outside of the casing is that the control line may have to cross wellhead equipment at a relatively inconvenient location.




A need thus exists for a mechanism to provide communication with downhole sensors or control devices that are positioned outside of liners in a wellbore.




SUMMARY




In general, according to one embodiment, an apparatus for use in a well having a well surface and a wellbore lined with a liner includes one or more devices positioned outside the liner and one or more control lines connected to the devices and extending outside of the liner. One or more connectors are connected to the control lines and provide one or more connecting points accessible from inside the liner below the well surface.




Other embodiments and features will become apparent from the following description, from the drawings, and from the claims.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

illustrates an embodiment of a liner string in a wellbore, the liner string including a liner, devices positioned outside the liner, a control line connected to the devices, and a connector connected to the control line.





FIG. 2A

illustrates an embodiment of a completion string for use with the liner string of

FIG. 1

, the completion string including a connector adapted to be mated to the liner string connector.





FIG. 2B-2D

illustrate other arrangements of liner strings and completion strings.





FIG. 3

illustrates an embodiment of a string cooperable with the liner string of

FIG. 1

to perform cementing operations in accordance with an embodiment.





FIGS. 4A-4I

illustrate a sequence of operations involving the string of

FIG. 3

, the liner string of

FIG. 1

, and a completion string.











DETAILED DESCRIPTION




In the following description, numerous details are set forth to provide an understanding of the present invention. However, it will be understood by those skilled in the art that the present invention may be practiced without these details and that numerous variations or modifications from the described embodiments may be possible.




As used here, a “liner” refers to any structure used to line the wall of any section of a wellbore, either in the main bore or in a lateral branch. Thus, “liner” may refer to either a liner or casing, which extends to the well surface.




As used here, the terms “up” and “down”; “upper ” and “lower”; “upwardly” and “downwardly”; and other like terms indicating relative positions above or below a given point or element are used in this description to more clearly described some embodiments of the invention. However, when applied to equipment and methods for use in wells that are deviated or horizontal, such terms may refer to a left to right, right to left, or other relationship as appropriate. Also, when used in a horizontal section of a wellbore, the terms “below” and “deeper” refer to a direction of the wellbore that is more distal from the wellbore surface.




Referring to

FIG. 1

, a liner string according to one embodiment in a wellbore


10


is illustrated. An upper segment of the wellbore


10


is lined with casing


12


. The liner string includes a liner


14


that lines a lower segment of the wellbore


10


, with the liner


14


attached below a liner hanger


16


engaged to the inner wall of the casing


12


. One or more control and/or monitoring devices


18


may be positioned outside the outer wall of the liner


14


. In one arrangement, the control and/or monitoring devices may be mounted or attached to the outer wall of the liner


14


. In another arrangement, the control and/or monitoring devices may be positioned outside the liner


14


but not in contact with the liner outer wall.




Such control and/or monitoring devices may include sensors (such as pressure and temperature gauges, resistivity electrodes, and so forth) to monitor wellbore or formation characteristics, and control elements (such as microcontrollers, microprocessors, or other electronic circuitry) to perform various control operations, such as opening valves, turning on or off sensors, and so forth. More generally, such control and/or monitoring devices may be referred to as “liner devices,” which are downhole devices positioned or mounted outside of a liner. The liner devices may be electrical, hydraulic, optical, or other types of devices. One example of a liner device includes an array of resistivity electrodes that are used to create a resistive image of the surrounding formation reservoir to predict the arrival of water during production. In a different embodiment, the liner devices may be positioned outside the casing


12


instead of the liner


14


.




In accordance with some embodiments, a control line


20


(or plural control lines) is connected to the liner devices


18


. As illustrated, the control line


20


extends below the liner devices


18


deeper (or more distally) into the wellbore to the lower end of the liner


14


. The control line


20


extends along the outside of the liner


14


and may be secured to the liner with protectors (usually at every coupling). At the lower end, a special liner shoe


22


is attached to the liner


14


, with the control line


20


extending through the shoe


22


. The shoe


22


may be connected to (or in the proximity of) a connector sub that includes a connector


24


(or plural connectors) connected to the control line


20


. The combination of the connector sub and connector


24


is one example of a communication connector assembly. The connector assembly is accessible from within the liner


14


. The connector


24


may be an electrical connector (e.g., a direct contact connector), an inductive coupler, an optical connector (e.g., a fiber optic connector), a hydraulic connector, or other connector. The control line


20


may be an electrical line, a fiber optic line, a hydraulic line, or other control line. The control line


20


is adapted to carry both telemetry and power signals.




In other arrangement, the connector does not need to be positioned at or in the proximity of the lower end of the liner


14


but may be positioned at another location along the liner. However, in such other arrangements, the connector is still positioned at a depth below the well surface so that the control line running from the liner devices to the connector does not compromise the seal provided by the cement layer surrounding the liner. Thus, a benefit offered by any arrangement in which the connector


24


is positioned below the well surface is that a connection mechanism to the liner devices is made available without having to run a control line in the cement layer all the way to the well surface, which may create an undersirable leak path. Also, this avoids having to run a control line through the liner hanger


16


. Further, in the arrangement of

FIG. 1

, another benefit of positioning the connector


24


at or near the proximity of the lower end of the liner


14


is to avoid creating an obstruction in the inner bore of the liner


14


when other tool strings are run downhole. In the arrangements discussed, the connector


24


is positioned so that it can mate with a corresponding connector or other component run into the inner bore of the liner


14


.




To install the liner string shown in FIG. I after the casing


12


has been installed in the wellbore


10


, the liner string (including the liner


14


, liner hanger


16


, shoe


22


, connector


24


, control line


20


, and liner devices


18


) is run into the wellbore to the desired depth. Once positioned in the desired depth, the liner


14


is cemented in place. The cement is pumped (in slurry form) into the inner bore of the liner


14


and through the shoe


22


at the lower end to introduce the cement slurry into the annulus region between the outside of the liner and the inner wall of the wellbore


10


. The introduced cement slurry flows upwardly in the annulus region to form the cement layer. The cement slurry is also flowed into a region


31


where the liner


14


and casing


12


overlap. Due to the absence of a control line running between the liner


14


and the casing


12


, the cement in the region


31


between the liner


14


and the casing


12


provides a good seal to prevent wellbore fluids from leading through the annulus between the outer wall of the liner


14


and the inner wall of the casing


12


.




Referring to

FIG. 2A

, a completion string is run into the wellbore


10


after the liner string has been installed. In one example embodiment, the completion string includes a tubing


30


, e.g., a production tubing, an injection tubing, or some other type of pipe. A connector


32


(or plural connectors) may be mounted at the lower end of the tubing


30


. The connector


32


is adapted to connect to the connector


24


included in the connector sub of the liner string. The connector


32


may be an electrical, inductive, optical, hydraulic, or other connector.




The tubing connector


32


is in turn connected to a control line


34


(or plural control lines), which may be an electrical, optical, hydraulic, or other control line. The control line


34


runs along the outside of the tubing


30


to the well surface. In one arrangement, the control line


34


may be secured to the tubing


30


with protectors (usually at every coupling). At the well surface, the control line


32


extends through a tubing hanger


38


to a surface control module


36


. The surface control module


36


may be a power supply and computer for electrical control lines, an optical sensor for fiber optic control lines, a hydraulic console for a hydraulic control line


24


, another type of module, or a combination of the different consoles.




Centralizer mechanisms may be used to orient the connector


32


with respect to the liner connector


24


to help mate the connectors. If plural connectors are arranged in parallel, an orientation profile may be placed on the liner


14


above the liner connectors


24


so that a pin located on the tubing can orient the production string and position its connectors


32


to line up with the liner connectors


24


.





FIGS. 2B-2D

illustrate different arrangements of the liner string and completion string. In the

FIG. 2B

example, a control line


20


B extends outside the liner


14


to the upper end of the liner. At the upper end, the control line


20


B reaches a connector sub


24


B. The connector


24


B is attached to the liner


14


B and may be mated with the connector


32


B of the tubing


30


B.




Referring to

FIG. 2C

, in yet another arrangement, the control line


20


C extends from the devices


18


. In the example shown, the control line


20


C extends through an opening


21


C in the liner


14


C. The control line


20


C is then connected to a connector sub


23


C inside the liner


14


C. In another arrangement, the control line


20


C may extend above the devices


18


instead of below the devices.




Referring to

FIG. 2D

, another arrangement has a control line


20


D extending to an opening


21


D in the liner


14


D. The control line


20


D is provided through the opening


21


D to an annular connector


24


D inside the liner


14


D. The tubing


30


D is attached to an annular connector


32


D that is capable of mating with the connector


24


D.




Other arrangements are also possible. For example, the connector on

FIG. 2D

may be placed on one side of the liner.




In accordance with a further embodiment of the invention, a cement protector may be used to protect the inner wall of the liner


14


during cementing operations. After the liner string is lowered to a desired depth, the liner


14


needs to be cemented to the wellbore wall. Conventionally, in performing a cementing operation, a cement slurry may be flowed inside the liner


14


. To remove the cement from the inner bore of the liner


14


after the cementing operation has completed, a wiper plug may be used to wipe out the cement. The presence of the liner connector


24


may be incompatible with the use of cement or a wiper plug. The cement inside the inner bore or subsequent use of the wiper plug may also damage the connector


24


.




The cement protector in accordance with some embodiments may be used to isolate the cement from the inner wall of the liner


14


and the connector


24


during a cementing operation. This reduces the likelihood that connector


24


and the inner wall of the liner are damaged during the cementing operation.




By not polluting the inside of the liner with cement, use of a wiper plug can be avoided, which can reduce the number of runs needed to perform a cementing operation to as little as a single run. A safe operation is provided since the cement protector may be retrieved to the well surface before the cement dries. In an alternative arrangement, the cement protector may be a cover that isolates cement from the connector


24


but not necessarily the liner


14


.




Referring to

FIG. 3

, a tool string that includes a cement protector


100


in accordance with one embodiment is illustrated. The liner string shown in

FIG. 1

including the casing


12


, liner hanger


16


, liner


14


, connector(s)


24


, liner shoe


22


, control line(s)


20


, and liner devices


18


, is also illustrated in FIG.


3


. The cement protector


100


is positioned above a connector sub


102


that includes the connector(s)


24


. The connector sub


102


is located above the liner shoe


22


, which includes a check valve


106


that is pushed by a spring


108


to an upward and sealed position against a seat member


109


. Plural check valves may be used for redundancy. During cementing operations, a cement slurry applied under pressure pushes the check valve


106


away from the seat member


109


to allow the cement slurry to flow through openings


107


into an annulus region


105


between the outside of the liner


14


and the inner wall of the wellbore


10


.




The cement protector


100


includes a sleeve


110


with an inner bore


111


. The bottom of the cement protector


100


provides a cover or cap that defines a chamber


112


which may be filled with a clean fluid such as grease or dielectric oil to protect the connector(s)


24


from pollution by cement or debris.




One or more ports


132


are provided at the lower end of the cement protector sleeve


110


to allow outflow of cement slurry from the inner bore


111


of the cement protector sleeve


110


. One or more corresponding conduits


134


are provided in the connector sub


134


. The one or more fluid flow paths provided by the one or more ports


132


and the one or more conduits


134


enable the communication of cement slurry to the shoe


22


. Seals


104


may be provided around the one or more ports


132


and conduits


134


to prevent communication of cement slurry with any part of the inner bore of the liner


14


.




The cement protector


100


also includes a locking device that includes locking dogs


114


and a locking sleeve


116


. The locking device releasably engages the cement protector


100


to the liner


14


. The locking dogs


114


are positioned in corresponding windows in the cement protector sleeve


110


. A shearing mechanism (not shown) may be used to fix the locking sleeve


116


in place until a sufficient force is applied to move the locking sleeve


116


upwardly to release the locking dogs


114


. This translation opens a bypass orifice (not shown) cut into the protector sleeve


110


, so that any differential pressure can be equalized before removing the cement protector


100


. In the illustrated position of

FIG. 3

, the locking dogs


114


are held in position by the locking sleeve


116


inside a groove


118


formed in the inner wall of the liner


14


.




A recess


120


is provided in the locking sleeve


116


. The recess


120


is adapted to engage a pulling tool


130


so that the cement protector


100


may be retrieved from the wellbore after the cementing operation is complete. The cement protector


100


also includes a seal bore


122


that allows the pulling tool


130


to sealingly engage the inner bore of the cement protector sleeve


110


.




The pulling tool


130


includes elements to engage corresponding elements of the cement protector


100


so that upward movement of the pulling tool


130


pulls the cement protector


100


upwardly. The lower end of the pulling tool


130


includes a seat


146


for a ball that may be dropped from the well surface. In addition, one or more angled conduits


148


are provided in the housing


131


of the pulling tool


130


to enable communication between the inside of the pulling tool


130


and the outside when the ball is positioned in the seat


146


. A groove is also formed in the pulling tool housing


131


to carry a seal


144


, which may be an


0


ring or V-packing seal assembly, that is adapted to engage the seal bore


122


of the cement protector


100


.




Fingers


136


are provided on the outside of the pulling tool


130


. The lower ends of the fingers


136


include protruding portions


142


. The combination of each finger


136


and protruding portion


142


forms a collect. In the illustrated position, the inner surfaces of the protruding portions


142


abut on the pulling tool housing


131


. The upper end


138


of the fingers


136


are engaged to a coiled spring


140


. The coiled spring


140


is contained inside a chamber defined by the pulling tool housing


131


.




An upward force applied on the fingers


136


may move the fingers


136


upwardly against the spring


140


. When the protruding portions


142


have moved up a sufficient distance to a recessed section of the pulling tool housing


131


, the protruding portions


142


may be collapsed radially inwardly. The ability to collapse the protruding portions


142


enable the protruding portions


142


to engage the recess


120


of the locking sleeve


116


in the cement protector


100


.




As an option, the pulling tool body


110


may be equipped with spring-energized keys (not shown). These keys can expand into slots cut into the top of the orienting profile


210


. In this way, a torque applied to the running string at the surface can be transmitted to the liner, if desired.




Attached above the pulling tool


130


is a running tool


150


. The running tool


150


is attached below a tubing or pipe


170


and includes a mechanism for releasably securing the running tool


150


to the liner


14


. Collectively, the pipe


170


, running tool


150


, and pulling tool


130


make up an example of a running string. The running tool


150


is adapted to be released once the liner hanger


16


is engaged to the casing


12


. Effectively, the running string is releasably attached proximal an upper end of the liner


14


when the liner string is being run in.




The running tool


150


includes dogs


152


that are fitted through openings in the running tool housing


162


to engage slots


154


formed in a nipple


156


connected to the liner hanger


16


. Torque can be applied to the running string for transmission to the liner if needed. The dogs


152


are maintained in position by a locking sleeve


158


in the running tool


150


. The locking sleeve


158


is capable of translating longitudinally inside the running tool housing, but is fixed in position by a shearing mechanism (not shown).




The running tool


150


also provides a seat


160


for a ball that can be dropped from the well surface. The ball sealingly engages the seat


160


so that pressure may be increased inside the running tool


150


above the ball. This pressure increase creates a differential pressure across the locking sleeve


158


, which is equipped with two different seals


171


A and


171


B on the two sides of a chamber


159


. If a sufficient force is applied by the differential pressure, the shearing mechanism of the locking sleeve


158


breaks to allow translation of the locking sleeve


158


to free the dogs


152


into the sleeve groove


157


.




The ball seat itself


160


may be locked in position by a shearing mechanism (not shown) having a larger shear strength than the locking sleeve


158


shearing mechanism. Once a sufficient force is applied to shear the shearing mechanism of the ball seat


160


, the ball seat


160


can be moved downwardly until it impacts an inner shoulder


163


of the pulling tool housing


131


. At this point, the force applied against the ball can push the upper ring


161


of the ball seat


160


outwardly so that the ball


200


can pass through the ball seat


160


. Then the ball


200


drops into the pulling tool


130


to sit in the seat


146


, pushed by the differential pressure. In another embodiment, the two seats


161


and


146


can be combined. The seat


146


in this other embodiment can be cut in a sliding sleeve locked in place by a shearing mechanism. The translation of this sleeve may open the conduits


148


.





FIGS. 4A-4I

illustrate a sequence of operations including installation of the liner string of

FIG. 1

, a cementing operation, and installation of a completion string inside the liner string after the cementing operation.




In

FIG. 4A

, the liner string of

FIG. 1

(including the liner, liner hanger, liner devices, control line, and connector) along with the tool string of

FIG. 3

are run together into the wellbore


10


. As shown, the running tool


150


is connected by the dogs


152


to the nipple


156


connected to the liner hanger


16


. Once the liner hanger


16


has been set against the inner wall of the casing


12


, a ball


200


can be dropped to sealingly engage a seat


160


in the running tool


150


, as shown in FIG.


4


B. An applied elevated pressure inside the pipe


170


attached to the running tool


150


creates a differential pressure across the locking sleeve


158


. If a sufficient differential pressure is created, the force applied on the locking sleeve


158


causes breakage of the shearing mechanism and upward movement of the locking sleeve


158


. A groove


157


of the locking sleeve


158


allows the locking dogs


152


to drop away from the recess


154


of the nipple


156


when the locking sleeve


158


has moved upwardly by a sufficient distance. This causes the running tool


150


to disengage from the -nipple


156


, as shown in FIG.


4


B.




Once the dogs


152


are disengaged, a further increase in the differential pressure across the ball


200


sitting in the seat


160


may shear the shearing mechanism attaching the ball seat


160


to the running tool


150


. The ball seat


160


then translates downwardly to impact the shoulder


163


of the pulling tool housing


131


. At this point, the force applied against the ball


200


can push the upper ring


161


of the ball seat


160


outwardly so that the ball


200


can pass through the ball seat. The ball


200


drops into the pulling tool


130


to sit in the seat


146


of the pulling tool, as shown in FIG.


4


C. The running string including the pipe


170


, the running tool


150


, and the pulling tool


130


is then lowered to engage the pulling tool


130


inside the cement protector


100


. If the liner devices are positioned outside the casing


12


instead of the liner


14


, then the running tool


150


may be omitted.




As shown in

FIG. 4D

, as the pulling tool


130


is lowered into the cement protector sleeve


110


, the fingers


136


are pushed upwardly and radially collapsed by abutment with the upper end of the cement protector sleeve


110


. As the pulling tool


130


is pushed further into the cement protector sleeve


10


, the seals


144


carried by the pulling tool


130


are sealingly engaged in the seal bore


122


of the cement protector sleeve


110


, as shown in FIG.


4


E. Also, the protruding portions


142


of the fingers


136


are engaged in the recess


120


of the locking sleeve


116


.




When running in, the running string is releasably attached to an upper end of the liner string to avoid two generally concentric tubular structures (the liner


14


and the pipe


170


) traversing a large distance together, which may greatly increase the weight of the run-in assembly. Instead, according to some embodiments, the running string is moved downwardly from the upper end of the liner string to the lower end to engage the cement protector


100


after the liner hanger


16


is set.




More generally, the running string may be replaced with any type of run-in tool, and the cement protector


100


may be replaced with any type of run-in receiver. The general concept is that the run-in tool lowers a liner or some other downhole structure into the wellbore, followed by releasing the run-in tool. Next, the run-in tool is lowered into the wellbore until it is received by the run-in receiver or coupled to the liner


14


.




When the pulling tool


130


is engaged in the cement protector sleeve


110


, fluid communication is provided between the inside of the running string


170


and the inside of the cement protector sleeve


1


I


0


through the angled conduits


148


. As further shown in

FIG. 4E

, the cementing operation is started, in which a cement slurry


202


is pumped through the angled conduits


148


of the pulling tool


130


into the inner bore of the cement protector sleeve


110


. The cement slurry is pumped by downward movement of a cement plug


203


(not shown in

FIG. 4E

but shown in FIG.


4


F). As elevated pressure is applied above the plug


203


to supply the downward movement. The cement slurry flows through the ports


132


of the cement protector


100


and conduits


134


of the connector sub


102


into the liner shoe


22


through the check valve


106


. The cement sluny continues through liner shoe openings


107


into the annulus region


105


between the outer wall of the liner


14


and the inner wall of the wellbore


10


. As shown in

FIG. 4F

, the cement slurry continues up an annulus region


174


between the outside of the liner


14


and the inside of the casing


12


. The cementing operation may be stopped once the plug


203


contacts the ball


200


. The cement between the outside of the liner


14


and the inside of the casing


12


provides a relatively good seal to prevent leakage of wellbore fluids up the annulus region between the liner and casing.




After the cementing operation has been completed, the running string may be pulled out of the wellbore


10


. As shown in

FIG. 4G

, an upward shifting of the running string causes the protruding portions


142


of the fingers


136


to pull upwardly on the locking sleeve


116


of the cement protector. Upward movement of the locking sleeve


116


enables release of the locking dogs


114


so that the cement protector


100


is released from the liner


14


. At this point, the running string and cement protector


100


may be pulled out of the wellbore, as shown in FIG.


4


H. The cement protector


100


may be easily retrieved before the cement has dried As the cement protector


100


is retrieved, the cement bins inside the cement protector sleeve


110


, with the inner wall of the liner


14


remaining substantially clear of cement. It is noted that some leakage of cement may flow into the inner bore of the liner


14


. However, the amount of such leakage may be small enough so that a subsequent cleaning operation is not needed.




As further illustrated in

FIG. 4H

, an orienting profile


210


is provided in the inner wall of the liner


14


to allow alignment of connector(s) of the completion string with the connector(s) of the liner


14


. Next, as shown in

FIG. 41

, the completion string, including a flow control device


212


(in one example embodiment) and a connector sub


214


, may be run into the wellbore. The connector sub


214


is oriented by the orienting profile


210


to align the connector(s)


32


to the liner connector(s)


24


.




In accordance with some embodiments, downhole components have been described to enable connection between devices positioned outside of a liner and components inside the liner. This may be accomplished by running one or more control lines from the liner devices to one or more connectors that provide connection points inside the liner below the well surface. The one or more connectors may include electrical connectors (e.g., direct contact connectors), inductive connectors (e.g., inductive couplers), optical connectors (e.g., fiber optic connectors), hydraulic connectors, or other connectors. The one or more control lines may be electrical lines, fiber optic lines, hydraulic lines, or other control lines.




In accordance with further embodiments, a cement protector may be used during cementing operations to protect both the inside of the liner as well as the one or more connectors attached to the liner. The cement protector includes a sleeve that isolates cement from the inside of the liner during a cementing operation. The cement protector is engageable to a pulling tool that is attached to a running tool. The running tool in turn is connected to a pipe through which a cement slurry can be pumped. The cement slurry pumped through the inner bore of the pipe enters the sleeve of the cement protector. One or more ports are provided in the cement protector to enable communication of the cement sluriy to an annulus region between the outer wall of the liner and the inner wall of the wellbore.




While the invention has been disclosed with respect to a limited number of embodiments, those skilled in the art will appreciate numerous modifications and variations therefrom. It is intended that the appended claims cover all such modifications and variations as fall within the true spirit and scope of the invention. For example, instead of using locking dog assemblies in the described attachment mechanisms, other releasable attachment mechanisms may be used, such as those including collects. Also, instead of using a ball dropped from the well surface to create isolation for generating an elevated pressure, a valve (e.g., a ball valve) may be used instead.



Claims
  • 1. An apparatus for use in a well having a well surface and a wellbore lined with a liner, comprising:a device positioned outside the liner; a control line connected to the device and extending outside the liner; and a connector connected to the control line and providing a connecting point accessible from inside the liner below the well surface.
  • 2. The apparatus of claim 1, wherein the liner has a lower end, the connector positioned in the proximity of the liner lower end.
  • 3. The apparatus of claim 2, wherein the liner includes an inner bore and the connector is positioned to mate with a component lowered through the liner inner bore.
  • 4. The apparatus of claim 3, wherein the component includes a corresponding connector.
  • 5. The apparatus of claim 3, further comprising:another connector positioned in the proximity of the liner lower end; and an orienting profile to orient the component with respect to the connectors.
  • 6. The apparatus of claim 5, wherein the component includes plural corresponding connectors.
  • 7. The apparatus of claim 2, further comprising:a liner shoe attached to the liner lower end; and a connector sub including the connector, the connector sub positioned proximal the liner shoe.
  • 8. The apparatus of claim 1, wherein the device includes an electrical device.
  • 9. The apparatus of claim 8, wherein the device includes a resistivity electrode.
  • 10. The apparatus of claim 1, wherein the device includes a hydraulic device.
  • 11. The apparatus of claim 1, further comprising at least another device positioned outside the liner.
  • 12. The apparatus of claim 1, wherein the connector is selected from the group consisting of an electrical connector, an inductive coupler, an optical connector, and a hydraulic connector.
  • 13. The apparatus of claim 1, further comprising a cement protector removeably positioned in the liner and covering the connector.
  • 14. A well communication system for a well having a liner, the system comprising:a device positioned outside the liner; a control line extending from the device to a lower end of the liner; and a connector connected to the control line and accessible from within the liner.
  • 15. The system of claim 14, further comprising a control line extending from the connector through the liner to the well surface.
  • 16. The system of claim 14, firer comprising a cement protector removeably positioned in the liner and covering the connector.
  • 17. A downhole communication apparatus, comprising:a liner having a lower end; and a communication connector assembly attached to the liner.
  • 18. The apparatus of claim 17, further comprising the communication connector positioned at the lower end of the liner.
  • 19. The apparatus of claim 18, wherein the communication connector assembly includes a connector and a sub attached to the liner lower end.
  • 20. A method for communicating with a device positioned outside a liner, the method comprising:routing one or more control lines from the device to an internal passageway of the liner and to the surface.
  • 21. The method of claim 20, further comprising providing one or more connectors in the one or more control lines between the outside of the liner and the integral passageway of the liner.
  • 22. The method of claim 21, further comprising placing the one or more connectors proximal a lower end of the liner.
  • 23. The method of claim 22, further comprising running a tool into the internal passageway of the liner, the tool including one or more connectors adapted to mate with the one or more liner connector.
  • 24. A method for use in a wellbore, comprising:running a liner string into the wellbore, the liner string including a liner having an inner bore, a device positioned outside the liner, a control line connected to the device and extending outside the liner, and a connector connected to the control line and accessible from the liner inner bore; and running a second string into the wellbore, the second string having a connector; and mating the liner string connector with the second string connector.
  • 25. The method of claims 24, wherein running the second string includes running a production string including a production tubing.
  • 26. The method of claim 24, wherein the liner string includes plural connectors and the second string includes plural connectors, the method further comprising orienting the second string connectors to align with corresponding liner string connectors.
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