The present invention relates to containment or recovery of fluids escaping a subsea well blowout or leak.
The recent occurrence of a major oil spill on Apr. 20, 2010 following an explosion on the “Deep Water Horizon” well has demonstrated a significant need for an effective containment means for dealing with such potentially disastrous subsea well blowouts.
Regarding this particular event, the defective Blowout Preventer (BOP) is at the sea floor at approximately 5000 feet deep. Within a week or two of the explosion, BP built a 100-ton containment house dome and lowered it over top of the largest of three pipe ruptures to try and capture the oil as it exited from a leaking 21-inch diameter pipe. At the top of this dome, they had installed a 12-inch pipe so that they could suck the oil up unto a waiting tanker at the top. It will be appreciated that any information presented herein on this particular event, including dimensions and equipment/operation details, are based on Applicant's best understanding based on information presented in various media reports, and therefore cannot be guaranteed to be 100% accurate.
This plan failed, perhaps at least in part due to the following issues pondered by the Applicant.
Firstly, apparently methane clathrate crystals formed, plugging the 12-inch hole and making the 100-ton dome buoyant. Even if those crystals hadn't formed, it is difficult to imagine how the oil could be sucked out fast enough from a 12-inch pipe at a rate equal to or exceeding the oil entering the containment dome through the 21-inch pipe under high pressure. The negative pressure to suck the oil up could only be one atmosphere maximum or approximately 14.7 psi reduced pressure at the suction end.
Secondly, if these methane crystals did form, it would have been due to the cold water and pressure at the sea bed. This temperature would be approximately 2° C. to 10° C. and difficult to heat under a closed piping system.
Applicant has designed a unique solution to address the ongoing spill and which may accordingly be similarly applied to future subsea blowouts or leaks.
According to a first aspect of the invention there is provided an apparatus for containment of well fluids flowing from a subsea well blowout, the apparatus comprising:
Preferably the lower end of the collection conduit is open to the sea water surrounding the containment structure and the collection conduit at a location above the lower opening of the containment structure.
Preferably the containment structure comprises a hollow neck extending upward from the upper opening of the interior space of the containment structure, the hollow neck being of smaller diameter than the collection conduit and extending upward thereinto through the lower end thereof, leaving an annular space at least partially open between the hollow neck and the lower end of the collection conduit to fluidly communicate the collection conduit with the sea water through said annular space.
Preferably there are provided supports projecting externally from the hollow neck at circumferentially spaced positions thereabout to define a seat upon which the lower end of the collection conduit rests.
Preferably there is provided a control valve installed on the discharge conduit and operable control a rate at which well fluids are drawn off from the buildup thereof above sea level.
The outlet end of the discharge conduit may be positioned at an elevation below the inlet end thereof for gravity fed flow of well fluids through the discharge conduit to the collection vessel.
Alternatively, a discharge pump may be installed on the discharge conduit and operable to pump well fluids through the discharge conduit to the collection chamber.
There may be provided a fluid circulation line extending downwardly inside the collection conduit to proximate the upper opening of the containment structure and a circulation pump operable to convey warming fluid down toward the upper opening of the containment structure through the fluid circulation line.
The fluid circulation line may be open at a bottom portion thereof within the containment structure.
In such instance, preferably there is provided a circulation outlet pump on an outlet line connected to the collection conduit below the sea level, the outlet line being selectively openable to the collection conduit for operation of the circulation output pump to extract the warming fluid therefrom.
Preferably an inlet of the fluid circulation line draws from warm sea water proximate sea level under operation of the fluid circulation pump. Preferably the outlet line discharges the warming fluid to sea.
According to a second aspect of the invention there is provided a method for containment of well fluids flowing from a subsea well blowout, the method comprising:
Preferably step (a) comprises positioning a bottom opening of a hollow containment structure over the blowout and positioning the lower end of the collection conduit over a top opening of an interior space of the hollow containment structure, the top opening of the interior space being smaller than the bottom opening of the containment structure.
Preferably step (a) comprises leaving the lower end of the collection conduit open to sea water outside the hollow containment structure.
Preferably step (a) comprises positioning the lower end of the collection conduit around a hollow neck of the containment structure that projects upward from the upper opening of the interior space thereof into the collection conduit, and leaving an annular space between the hollow neck and the collection conduit at least partly open.
Preferably step (a) comprises first positioning the hollow containment structure and then lowering the collection conduit into place.
Preferably step (a) comprises seating the lower end of the collection conduit on the containment structure.
Steps (c) and (d) may comprise gravity draining well fluid from the collection conduit to the vessel.
Alternatively, steps (c) and (d) may comprise pumping well fluid from the collection conduit to the vessel.
Preferably step (b) comprises allowing a buildup of well fluid to form atop the surface of the sea water before discharging the collected well fluid in step (c).
The method may include pumping warm fluid downward through a circulation line in the collection conduit to provide heating proximate the lower end of the collection conduit.
The warm fluid preferably comprises sea surface water pumped from proximate the surface of the sea water.
Alternatively, in employment of the invention in colder climates a different method of heating the containment structure and collection conduit may be employed, since warm surface water is not available in such applications.
In the accompanying drawings, which illustrate exemplary embodiments of the present invention:
The present invention is designed to contain oil from a subsea blowout as it exits from the leaking pipe or equipment at the sea bed. The solution includes two primary parts in order to deal with this containment problem.
The first part is illustrated in
The second part is illustrated in
Referring to
A pipe fixed atop the cover 16 of the containment dome 12 around the central opening in the cover projects upward therefrom to form a neck-like hollow extension 18 communicating with the containment dome's hollow interior space beneath the cover 16. The extension extends vertically upward from the cover 16 on the central axis of the containment structure and is open at its top end.
After placement of the containment dome 12 above the leak, a length of piping of inner diameter greater than the outer diameter of the neck-like extension 18 of the containment dome 12 is lowered into the sea from the surface to form a collection conduit 20 from the containment dome 12 to the surface. The open bottom end of the collection conduit 20 is lowered over the top end of the neck-like extension 18 to sit atop a series of external projections 22 provided on the neck 18 at positions spaced around the circumference thereof to project radially outward therefrom. These projections 22 are positioned nearer the cover 16 of the containment dome 12 than the upper end of the neck 18 so that the neck's length lies substantially within the collection conduit 20. Except at the spaced apart projections 22, an annulus between the neck 18 and the conduit 20 is left open at the bottom end of the collection conduit 20 to communicate with the sea water externally surrounding the containment dome 12 and the collection conduit 20.
The top end of the collection conduit 20 is disposed well above the sea level surface and is left open to the atmosphere to cooperate with the open bottom of the conduit to define an open system conduit extending from the containment dome 12 to above the surface. During lowering of the collection conduit 20 onto the containment dome 12, sea water occupies the conduit from the open lower end thereof up to the sea level surface. Once the collection conduit is in place, the oil from the leak flows upward through the containment dome 12 and into the collection conduit 20 via the neck 18 of the dome. The lower density of the oil relative to the sea water causes the oil to automatically rise through the vertical column of water in the collection conduit up to the surface
At an elevation above the water's surface, an oil discharge line or conduit 24 connects to the collection conduit 20 to fluidly communicate therewith. A control valve 26 installed on the discharge line 24 is operable to control a degree of opening and closing of the discharge line 24. When oil rising through the collection conduit 20 has built up above the sea level surface in an amount sufficient to at least reach the discharge line 24, the control valve 26 is in an open state and thus allows the oil to pass through the discharge line 24 and into a vessel 28 positioned at the outlet of the discharge conduit 24 to receive the collected oil therefrom. The annular space between the two pipes forming the containment structure neck 18 and the collection conduit 20 is dimensioned to be large enough in area to handle all the water being downwardly displaced from the collection conduit by rising oil introduced to the system from the leak during this initial stage of building up oil at a top portion of the subsea column to build up to the draw-off level of the discharge conduit.
The vessel is preferably provided in the form of a ship or other transportable vessel that can be used to transport the received oil away from the offshore site. In the illustrated embodiment, the discharge conduit 24 is gravity operated, with its outlet end disposed at a lower elevation that its connection to the collection conduit 20 so that oil built up in the collection conduit to the discharge conduit will automatically drain therethrough to the vessel. Other embodiments may employ a discharge pump on the discharge conduit to pump collected oil to the receiving vessel.
Should temperatures and pressures at the containment dome 12 or lower portions of the collection conduit 20 be such that methane clathrate crystals form to an extent plugging the flow to the surface, even where large piping is used with the intention of avoiding such problems, then extra measures can be taken to prevent or alleviate such plugging, as now will be described with reference to
Turning to
Should a heating function be required to remove or prevent crystal plugging of the upper opening of the dome's interior space or the dome's extension neck, the circulation line is run into the collection conduit (if not having been previously deployed or installed therein), a circulation shut-off valve 34 on the circulation line is opened, and the circulation pump 32 is activated to pump the warm surface water through the circulation line down to the bottom of the collection conduit 20, where this warmer water exits the circulation and provides heat to remove or prevent crystal formation at these narrowest points in the flow passage from the blowout to the surface through the containment dome and collection conduit.
While this warm water is being pumped in to remove a plug, simultaneously a circulation outlet pump 36 on an outlet line 38 connected to the collection conduit a short distance below the seal level surface may be operated with a shut-off valve 40 on this line opened in order to pump sea water out of the collection conduit (the collection conduit containing only sea water at this point in time due to the plugging of further oil flow through the system due to the plugging at the containment dome) and back to the sea at a significant distance from the circulation line inlet 30a. The circulation pumps thus keep circulating a fresh supply of warm surface water through the open system to warm the interior of the collection conduit 20 to remove any clogging thereof. When the circulation is not required, the circulation pumps 32, 36 are shut down and shut off valves 34, 40 on the circulation lines are closed.
The use of an open piping system above the dome between the two sizes of pipes presents advantages over known subsea containment systems employing a dome or inverted funnel coupled to an above surface receiving or processing vessel by a closed piping system.
At the start of the operation, as leaking oil gets added in the vertical riser pipe, sea water in the riser pipe has to be displaced. If the riser or collector pipe was to be solidly connected to the dome in a closed fashion, this displaced water would have to be released below the dome, forcing oil in the dome downwards in the dome and causing the oil to escape to the sea. With the system having the riser pipe open to the sea above the dome, water is allowed to leave the riser pipe column via the space between the two pipes and oil should not escape at all. This opening always allows the vertical column pressure to equalize with the sea irrespective of how much oil is entering the column and irrespective of how much oil is removed at the top of the column.
Another advantage to this system is that the dome can be lowered and put in place completely separate from the vertical column pipe, potentially making the installation much easier from the top. This way, it may be that no work has to take place at the bottom of the sea.
Furthermore, if for some reason, a miscalculation of the amount of oil and gas flow coming out was made, causing the neck of the dome to be undersized, or if methane clathrate crystals formed due to temperature or pressure, this problem would be obvious as soon as the dome is put in place, and remedial steps could be taken prior to manufacturing and installing the long vertical pipe column.
As an example of how the present invention may be implemented, the installation and use of the apparatus is now described as follows in terms of the spill at the Deepwater Horizon location in the Gulf of Mexico. The dimensions used in the following description are exemplary only, and are not intended to limit the scope of the present invention, nor even limit dimensions that will result in a functional embodiment in this particular exemplary context. All pipe sizes shown may be increased in size or even reduced to deal with larger spills depending on anticipated flows.
While the illustrated embodiment is left entirely open to the atmosphere at the top end of the collection conduit piping above sea level, it will be appreciated that methane and other gases may be given off at this open top end of the system, and alternate embodiments may additionally feature equipment for capturing, flaring or burning such released gases while maintaining an open conduit system that is exposed to atmospheric pressure above sea level. Also, while having the system open at the transition between the collection conduit and the containment structure has advantages, other embodiments may alternatively have the bottom “opening” of instead formed by open space left between the sea bed and parts of the containment dome wall sections supported thereon.
Since various modifications can be made in my invention as herein above described, and many apparently widely different embodiments of same made within the spirit and scope of the claims without departing from such spirit and scope, it is intended that all matter contained in the accompanying specification shall be interpreted as illustrative only and not in a limiting sense.
This application claims benefit under 35 U.S.C. 119(e) of U.S. Provisional Patent Application Ser. No. 61/351,560, filed Jun. 4, 2010, the entirety of which is incorporated herein by reference.
Number | Date | Country | |
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61351560 | Jun 2010 | US |