The invention relates to cooking process control, and particularly relates to apparatuses and method for controlling food temperature during the cooking process.
Temperature controlling is an important element during cooking process, which will influence food nutrition and flavor significantly. Taking vegetable oils as an example, the vegetable oils should be used below their smoke point, for healthy consideration. The smoke point is the temperature at which the vegetable oil will start to smoke and begin to decompose. Deep frying vegetable oils will undergo a series of complex chemical reactions, such as oxidation, polymerization, hydrolysis, cis/trans isomerization, conjugation, pyrolysis, and cyclization. These reactions are known to affect organoleptic, nutritive, and functional properties of the fried food. Moreover, many degradation products of frying oils are harmful to human health because they destroy Vitamins, inhibit enzymes, and can potentially cause mutations and gastrointestinal irritations. Therefore, how to control vegetable oils temperature is a crucial issue for cooking process.
There are types of methods for temperature measurement, i.e., invasive and noninvasive methods. The invasive methods (e.g. thermistors and thermoelements) require electrical wiring, which can produce strong electromagnetic noise along with possibly perilous sparks and thus cannot be applied in inflammable and chemically reactive environments. Noninvasive instrumentation can be useful in determining the temperature of moving components by scanning at a point or over a region. Therefore, noninvasive methods are more suitable for complicated cooking process and intelligent kitchen products.
Most noninvasive methods are based on spectroscopic and acoustic techniques, such as infrared (IR) thermography (radiometry), thermoreflectance, optical interferometry, atomic absorption and emission spectroscopy, Raman scattering spectroscopy, luminescence spectroscopy, nuclear magnetic resonance (NMR) spectroscopy, and acoustic thermography. Most of them are used for scientific research and non-commercially available. Some optical techniques are highly expensive, requiring lasers, high quality optics, and specialized data acquisition equipment, and still at a laboratory stage of development.
Currently, IR thermometers are the most widespread spectroscopic techniques for temperature measurement or imaging, but require special infrared optical materials for infrared light transmission and detection, which will increase the manufacturing costs of instruments. In addition, many principal issues need to be considered in the design of an IR thermometer system, e.g. external surface emissivity of investigated materials, temperature range, atmospheric conditions, spectral sensitivity range, cooling constraints, spectral pass band, field of view and cost.
Vegetable oils are composed of triacylglycerols, free fatty acids and various minor compounds (e.g. phenols, Vitamin E (tocopherols & tocotrienols), carotenes and chlorophyll derivatives). These minor compounds are important for their nutrition and organoleptic (e.g. color, flavor, taste) characteristics. Besides, most of these minor compounds possess special optical properties (e.g. absorption, fluorescence and reflection) that are sensitive to temperature. Therefore, these minor compounds can be used, after optically detected, as natural intrinsic markers for temperature measurement of the vegetable oils.
In view of above-mentioned facts, the inventors have recognized that the fluorescence spectroscopy technology can be used in combination with the special optical properties of minor compounds in vegetable oils to detect the temperature of vegetable oils, due to its high sensitivity and specificity.
For tocopherols and phenols, the emission spectrum region lies between 300 and 400 nm, with excitation wavelength at ˜250-310 nm. Some derivatives of vitamin E are also associated with the emission spectrum region 400-600 nm. For Chl derivatives, the emission bands lie in the region of 600-700 nm with excitation wavelength at ˜380-550 nm. For degradation or oxidation compounds, the emission bands lie in the region of 350-550 nm with excitation wavelength at ˜300-500 nm. Amongst various minor compounds in vegetable oils, the contents of Vitamin E (tocopherols: 70-1900 mg/kg) are significant larger than that of other vegetable products (leaf/fruit/root, tocopherols: 0.1-50 mg/kg), whose fluorescence signal intensity suffices for stable detection. Vitamin E will be oxidized and decomposed with different decomposition speeds at different temperatures, and decomposes almost completely at about 500° C., which is above the smoke points of most vegetable oils. Therefore, Vitamin E can be chosen as one of the fluorescence markers for temperature controlling. Those skilled in the art can appreciate that the chlorophyll derivatives can also be chosen as one of the fluorescence markers for temperature controlling.
Based on the above concerns, in one aspect, one embodiment of the invention provides a method of controlling food temperature, the method comprising the steps of: heating food to a first target temperature; exciting a fluorescent marker of the food, wherein the fluorescent marker corresponds to a fluorophore of nutrient substance and/or anti-nutrient substance within the food; detecting current fluorescence-related parameter value of the fluorescence marker, and based on current heating time and predetermined relationships between heating time and fluorescence-related parameter value, calculating current reference fluorescence-related parameter value; comparing the detected current fluorescence-related parameter value with the calculated current reference fluorescence-related parameter value; and controlling heating power supplied to the food based on a comparison result.
The predetermined relationships between heating time and fluorescence-related parameter value may be characterized by a function of:
I=I
0*exp(−kt)
wherein I0 represents initial fluorescence-related parameter value of the fluorescence marker before the heating process, k represents the first order decomposition rate constant at the first target temperature, t represents heating time, and I represents fluorescence-related parameter value.
With the technical solution of the invention, food temperature can be well controlled during cooking process, and thus food nutrition control can be achieved.
For example, the fluorescent marker may comprise a fluorophore of nutrient substance and/or anti-nutrient substance within the food.
Advantageously, the method further comprises the steps of: heating the food from the first target temperature to a second target temperature; exciting the fluorescent marker of the food; detecting current fluorescence-related parameter value of the fluorescence marker, and based on current heating time and predetermined relationships between heating time and fluorescence-related parameter value, calculating current reference fluorescence-related parameter value; comparing the detected current fluorescence-related parameter value with the calculated current reference fluorescence-related parameter value; and controlling heating power supplied to the food based on a comparison result; wherein the current heating time is reset to zero and re-counts at start point of heating from the first target temperature to the second target temperature, and the predetermined relationships between heating time and fluorescence-related parameter value is characterized by a function of:
I=I
0*exp(−kt)
wherein I0 represents fluorescence-related parameter value of the fluorescence marker at the start point of heating from the first target temperature to the second target temperature, k represents the first order decomposition rate constant at the second target temperature, t represents heating time, and I represents fluorescence-related parameter value.
Advantageously, the method further comprises the steps of: cooling the food from the first target temperature to a third target temperature; exciting the fluorescent marker of the food; detecting current fluorescence-related parameter value of the fluorescence marker, and based on current heating time and predetermined relationships between heating time and fluorescence-related parameter value, calculating current reference fluorescence-related parameter value; comparing the detected current fluorescence-related parameter value with the calculated current reference fluorescence-related parameter value; and controlling heating power supplied to the food based on a comparison result; wherein the current heating time is reset to zero and re-counts at start point of cooling from the first target temperature to the third target temperature, and the predetermined relationships between heating time and fluorescence-related parameter value is characterized by a function of:
I=I
0*exp(−kt)
wherein I0 represents fluorescence-related parameter value of the fluorescence marker at the start point of cooling from the first target temperature to the third target temperature, k represents the first order decomposition rate constant at the third target temperature, t represents heating time, and I represents fluorescence-related parameter value.
In such a way, food temperature control in a dynamic cooking process can be achieved.
In another aspect, one embodiment of the invention provides a device for controlling food temperature, the device comprising: a container configured to receive food; a heater configured to heat the food to a first target temperature; a light source configured to excite a fluorescent marker of the food, wherein the fluorescent marker corresponds to a fluorophore of nutrient substance and/or anti-nutrient substance within the food; a detector configured to detect current fluorescence-related parameter value of the fluorescence marker; and a controller configured to receive the detected current fluorescence-related parameter value from the detector, calculate current reference fluorescence-related parameter value based on current heating time and predetermined relationships between heating time and fluorescence-related parameter value, compare the detected current fluorescence-related parameter value with the calculated current reference fluorescence-related parameter value, and control heating power of the heater based on a comparison result.
The above and other objects and features of the present invention will become more apparent from the following detailed description considered in connection with the accompanying drawings, in which:
Throughout the above drawings, like reference numerals will be understood to refer to like, similar or corresponding features or functions.
Reference will now be made to embodiments of the invention, one or more examples of which are illustrated in the figures. The embodiments are provided by way of explanation of the invention, and are not meant as a limitation of the invention. For example, features illustrated or described as part of one embodiment may be used with another embodiment to yield still a further embodiment. It is intended that the invention encompass these and other modifications and variations as come within the scope and spirit of the invention.
Any types of food which have intrinsic auto-fluorophores (referred to as “fluorescent marker” below) are applicable here to have its temperature to be measured and then controlled during cooking, for example, oil, seed, leaf, fruit, root, meat, fish, egg, milk, etc. Based on different types of food, the fluorescent marker may for example be vitamin E, chlorophyll derivatives, oxidation compounds, etc.
Advantageously, foods may be sorted into different categories, each category corresponding to one set of relationships between heating time and fluorescence-related parameter value of this category, which may be obtained in advance by experiment and will be described in details later. In one example, foods may be divided into different categories in terms of food type (e.g. fruit, vegetable, meat, milk, etc.), initial food condition (e.g. freezing, freshness, room temperature storage) and target food temperature. Those skilled in the art can appreciate that, the food type is associated with the selection of light source that is used to excite the fluorescent marker of the food.
Still referring to
Device 100 further comprises a light source 104 configured to excite a fluorescent marker of food 100 with an excitation spectrum. Typical, food 101 may include one or more fluorescent markers, and one desired fluorescent marker can be selected in advance to achieve food temperature controlling. Advantageously, light source 104 may include a plurality of light emitting units, each unit corresponding to one type of fluorescent marker. During the operation of device 100, one desired light emitting unit can be chosen as the excitation light source based on the type of selected fluorescent marker. For example, when vitamin E is selected as the fluorescent marker, the ultraviolet LED or laser can be chosen as the excitation light source.
Device 100 further comprises a detector 105 configured to detect current fluorescence-related parameter value of the fluorescence marker within a detection bandwidth. Detector 105 may be photosensitive diode, photoelectric electron multiplier tube (PMT), etc. Advantageously, to eliminate the disturbance directly from light source 104, a band pass or high/low pass filter can be applied in front of detector 105 according to the fluorescence band of selected fluorescent marker.
Device 100 further comprises a controller 106 electrically coupled to heater 103, light source 104 and detector 105. Controller 106 may be a micro control unit (MCU), for example.
During the operation of device 100, first, controller 106 controls heater 103 to heat food 101 to the first target temperature, for example 150° C. In one example, during the heating process, controller 106 calculates current temperature of food 101 based on current heating time and predetermined relationships between heating time and food temperature, and then judges whether the current temperature of food 101 has reached the first target temperature. Controller 106 performs above steps of calculating and judging repeatedly until the current temperature of food 101 has reached the first target temperature. Like above-mentioned relationships between heating time and fluorescence-related parameter value, each category of foods also corresponds to one set of relationships between heating time and food temperature of this category, which may be obtained in advance by experiment and will be described in details later. With the specific category of food 101, controller 106 can find the desired set of relationships between heating time and food temperature in related to food 101 from a plurality of sets of relationships between heating time and food temperature, and thus obtain current temperature of food 101 based on the current heating time.
In another example, during the heating process, controller 106 controls light source 104 to excite the fluorescent marker of food 101. After the fluorescent marker of food 101 is excited, detector 105 detects a plurality of fluorescence-related parameter values of the fluorescence marker continuously. Then controller 106 determines current absolute temperature of food 101 based on the plurality of fluorescence-related parameter values received from detector 105 and predetermined relationships among fluorescence-related parameter value, heating time and absolute temperature, and then judges whether the current absolute temperature of food 101 has reached the first target temperature. Controller 106 performs above steps of determining and judging repeatedly until the current temperature of food 101 has reached the first target temperature.
After the current temperature of food 101 has reached the first target temperature, controller 106 starts temperature controlling of food 101. First, controller 106 controls light source 104 to excite the fluorescent marker of food 101. After the fluorescent marker of food 101 is excited, detector 105 detects the current fluorescence-related parameter value of the fluorescence marker and then provides the detected current fluorescence-related parameter value to controller 106. Meanwhile, controller 106 calculates the current reference fluorescence-related parameter value based on current heating time and predetermined relationships between heating time and fluorescence-related parameter value, and then compares the detected current fluorescence-related parameter value received from detector 105 with the calculated current reference fluorescence-related parameter value. Then, controller 106 controls heating power of heater 103 based on the comparison result. For example, controller 106 may increase the heating power of heater 103 if the comparison result indicates that the detected current fluorescence-related parameter is larger than the calculated current reference fluorescence-related parameter, and may decreases the heating power of heater 103 if the comparison result indicates that the detected current fluorescence-related parameter is lower than the calculated current reference fluorescence-related parameter. When the detected current fluorescence-related parameter is larger than the calculated current reference fluorescence-related parameter, it means the temperature of food 100 is a bit lower than the desired temperature, and therefore the heating power of heater 103 is increased by controller 106, and vice versa.
The fluorescence-related parameter may be fluorescence intensity, fluorescence peak energy, peak intensity ratio, bandwidth, bandshape, polarization, spectral shift, and excited states lifetime, etc. Hereinafter, how to obtain the predetermined relationships between heating time and food temperature, the predetermined relationships between heating time and fluorescence-related parameter value and the predetermined relationships among fluorescence-related parameter value, heating time and absolute temperature will be described in detail using peanut oil as an example of food 100, Vitamin E as an example of the fluorescence marker and fluorescence intensity as an example of the fluorescence-related parameter.
Referring to
I=I
0*exp(−kt) Equation 1
k=k
0*exp(−E/RTk) Equation 2
T
c
=−T
i*exp(−t/P)+Tb Equation 3
T
k
=T
c+273.15 Equation 4
T
b
−T
i
=T
initial Equation 5
where T0 is initial fluorescence intensity of Vitamin E before the heating process; k is the first order decomposition rate constant at the first target temperature, which depends on the type of food; t is the heating time (s); I is the real-time fluorescence intensity value; k0 is a temperature-independent constant; E is the activation energy (J/mol) of Vitamin E, which is dependent on the type of food; R is gas constant (8.3145 Jmol−1k−1); Tk is the temperature in Kelvin (k); Tc is the real-time food temperature in Celsius (° C.) during heating process; Tb is the target food temperature (° C.); Tb−Ti is approximately equal to initial food temperature (Tinitial±15° C.); P is a heating rate dependent constant for the target food temperature.
Herein, reaction kinetics modeling and parameter estimations were done by fitting (Exponential or ExpDec1 functions) of the evolution curves of fluorescence intensity (or temperature) versus heating time, and further calculated by using Arrhenius equation. For peanut oil, at least two experimental evolution curves of fluorescence intensity versus heating time are needed for fitting and calculating the activation energy (E) and constant k0 (Equation 2). And one experimental evolution curve of temperature versus heating time is needed for fitting and extracting the constant P (Equation 3). The reaction (or decomposition) kinetic parameters of Vitamin E and temperature increasing and decaying parameters were fitted, calculated and displayed in Table 1.
The equations 1-5 and the parameters of Table 1 (i.e, the predetermined relationships between heating time (t) and food temperature (Tc) as well as the predetermined relationships between heating time (t) and fluorescence intensity (I) value) may be pre-stored in the storage of controller 106, for example. Alternatively, the predetermined relationships may also be pre-stored in an external storage and controller 106 may acquire them from the external storage while needed. Those skilled in the art can appreciate that a plurality of sets of predetermined relationships in terms of different categories of foods may be obtained by experiment in advance and prestored in the storage of controller 106 or an external storage.
By using equations 1-5 and the parameters of Table 1, the food temperature (Tc) evolution curves versus heating time (t), the first order decomposition rate constant (k) of different temperature (Tk) and the fluorescence intensity (I) evolution curves versus heating time for different temperatures and initial fluorescence intensities (fluorescence arbitrary units, FL a.u.) can be calculated and used as temperature controlling, as shown in
For each category of food, the predetermined relationships among fluorescence-related parameter value, heating time and absolute temperature can be derived from the equations 1 and 2 by setting different values of Tk (i.e., the absolute temperature Ta), as shown in
Advantageously, controller 106 may further control heater 103 to heat food 101 from the first target temperature to the second target temperature, for example from 150° C. to 180° C. In one example, during the heating process, controller 106 calculates current temperature of food 101 based on current heating time and predetermined relationships between heating time and food temperature, and then judges whether the current temperature of food 101 has reached the second target temperature. Controller 106 performs above steps of calculating and judging repeatedly until the current temperature of food 101 has reached the second target temperature. In this example, the current heating time is reset to zero and re-counts at the start point of heating from the first target temperature to the second target temperature, and the predetermined relationships between heating time and food temperature is characterized by a function of:
T
c
=−T
i*exp(−t/P)+Tb
wherein P represents a heating rate dependent constant for the second target temperature; Tb represents the second target temperature of food 101, Tb−Ti is approximately equal to the first target temperature of food 101; t represents the heating time; Tc represents the real-time food temperature of food 101 during the heating process.
After the current temperature of food 101 has reached the second target temperature, controller 106 starts temperature controlling of food 101. First, controller 106 controls light source 104 to excite the fluorescent marker of food 101. After the fluorescent marker of food 101 is excited, detector 105 detects the current fluorescence-related parameter value of the fluorescence marker and then provides the detected current fluorescence-related parameter value to controller 106. Meanwhile, controller 106 calculates the current reference fluorescence-related parameter value based on current heating time and predetermined relationships between heating time and fluorescence-related parameter value, and then compares the detected current fluorescence-related parameter value received from detector 105 with the calculated current reference fluorescence-related parameter value. Then, controller 106 controls heating power of heater 103 based on the comparison result. For example, controller 106 may increase the heating power of heater 103 if the comparison result indicates that the detected current fluorescence-related parameter is larger than the calculated current reference fluorescence-related parameter, and may decreases the heating power of heater 103 if the comparison result indicates that the detected current fluorescence-related parameter is lower than the calculated current reference fluorescence-related parameter. Likewise, the current heating time is reset to zero and re-counts at the start point of heating from the first target temperature to the second target temperature, and the predetermined relationships between heating time and fluorescence-related parameter value is characterized by a function of:
I=I
0*exp(−kt)
wherein T0 represents fluorescence-related parameter value of the fluorescence marker at the start point of heating from the first target temperature to the second target temperature; k represents the first order decomposition rate constant at the second target temperature; t represents heating time; I represents the real-time fluorescence-related parameter value.
Advantageously, controller 106 may further control heater 103 to cool food 101 (e.g., switch off heater 103) from the second target temperature to the third target temperature, for example from 180° C. to 120° C. In one example, during the cooling process, controller 106 calculates current temperature of food 101 based on current heating time and predetermined relationships between heating time and food temperature during cooling process, and then judges whether the current temperature of food 101 has reached the third target temperature. Controller 106 performs above steps of calculating and judging repeatedly until the current temperature of food 101 has reached the third target temperature. In this example, the current heating time is reset to zero and recounts at start point of cooling from the second target temperature to the third target temperature, and the predetermined relationships between heating time and food temperature during cooling process is characterized by a function of:
T
d
=T
d1*exp(−t/D1)+Td2*exp(−t/D2)+Tf
wherein Tf represents the third target temperature; Td1+Td2+Tf is approximately equal to the second target temperature; D1, D2 is the temperature and environmental-dependent decreasing rate constant at the second target temperature; t represents heating time; Td represents the real-time food temperature of food 101. The predetermined relationships between heating time and food temperature during cooling process can be obtained by experiment in advance and prestored in the storage of controller 106 or an external storage, which will be described in detail later.
After the current temperature of food 101 has reached the third target temperature, controller 106 starts temperature controlling of food 101. First, controller 106 controls light source 104 to excite the fluorescent marker of food 101. After the fluorescent marker of food 101 is excited, detector 105 detects the current fluorescence-related parameter value of the fluorescence marker and then provides the detected current fluorescence-related parameter value to controller 106. Meanwhile, controller 106 calculates the current reference fluorescence-related parameter value based on current heating time and predetermined relationships between heating time and fluorescence-related parameter value, and then compares the detected current fluorescence-related parameter value received from detector 105 with the calculated current reference fluorescence-related parameter value. Then, controller 106 controls heating power of heater 103 based on the comparison result. For example, controller 106 may increase the heating power of heater 103 if the comparison result indicates that the detected current fluorescence-related parameter is larger than the calculated current reference fluorescence-related parameter, and may decreases the heating power of heater 103 if the comparison result indicates that the detected current fluorescence-related parameter is lower than the calculated current reference fluorescence-related parameter. Likewise, the current heating time is reset to zero and re-counts at start point of cooling from the second target temperature to the third target temperature, and the predetermined relationships between heating time and fluorescence-related parameter value is characterized by a function of:
I=I
0*exp(−kt)
wherein I0 represents fluorescence-related parameter value of the fluorescence marker at the start point of cooling from the second target temperature to the third target temperature; k represents the first order decomposition rate constant at the third target temperature; t represents the heating time; I represents the real-time fluorescence-related parameter value.
The predetermined relationships between heating time and food temperature during cooling process can be obtained by following way. The temperature decay kinetics equations and parameters are derived from the temperature decay curves (ExpDec2 Fitting, Equation 6-7,
T
d
=T
d*exp(−t/D1)+Td2*exp(−t/D2)+Tf Equation 6
T
d1
+T
d2
+T
f
=T
b Equation 7
By using the Equations 1-7 and the corresponding parameters (I0, k, k0, E, P, Tk, Tb, Ti, D1, D2, Td1, Td2, Tf), the temperature (Tc, Td) versus time (t), the decomposition rate constant (k) of versus temperature (Tk), and the fluorescence intensity (I) versus time and temperature, can be calculated and used as references for absolute temperature measurement and dynamic temperature controlling, as shown in
According to another aspect of the invention, there provides a method of controlling food temperature.
Referring to
The predetermined relationships between heating time and fluorescence-related parameter value may be characterized by a function of:
I=I
0*exp(−kt)
wherein I0 represents initial fluorescence-related parameter value of the fluorescence marker before the heating process, k represents the first order decomposition rate constant at the first target temperature, t represents heating time, and I represents fluorescence-related parameter value.
It should be noted that the above described embodiments are given for describing rather than limiting the invention, and it is to be understood that modifications and variations may be resorted to without departing from the spirit and scope of the invention as those skilled in the art readily understand. Such modifications and variations are considered to be within the scope of the invention and the appended claims. The protection scope of the invention is defined by the accompanying claims. In addition, any of the reference numerals in the claims should not be interpreted as a limitation to the claims. Use of the verb “comprise” and its conjugations does not exclude the presence of elements or steps other than those stated in a claim. The indefinite article “a” or “an” preceding an element or step does not exclude the presence of a plurality of such elements or steps.
Number | Date | Country | Kind |
---|---|---|---|
PCT/CN2013/080684 | Aug 2013 | CN | national |
13186273.2 | Sep 2013 | EP | regional |
Filing Document | Filing Date | Country | Kind |
---|---|---|---|
PCT/EP2014/066677 | 8/4/2014 | WO | 00 |