The present invention relates to rotation speed control for an internal combustion engine.
As well known in the art, in an internal combustion engine mounted on a vehicle, so-called idle rotation speed control is performed, in which an engine rotation speed is converged to a target idle rotation speed by increasing or decreasing intake air quantity (intake air amount) using a throttle valve or the like in accordance with a deviation between the target idle rotation speed and an actual rotation speed of the internal combustion engine detected by the crank angle sensor or the like.
On the other hand, there have been proposed variable compression ratio mechanisms capable of changing a mechanical compression ratio of the internal combustion engine (expansion ratio) by varying a piston stroke characteristic in accordance with an engine operating condition, by the present applicant and others. As an example of idle rotation speed control using such a variable compression ratio mechanism, Patent Literature 1 recites a technology in which an actual compression ratio is detected by a compression ratio sensor and an intake air quantity is corrected in accordance with the actual compression ratio so as to suppress deterioration of convergence of the idle rotation speed control due to a response delay caused upon changing the compression ratio.
Further, Patent Document 2 recites a technology in which idle rotation speed control is performed by conducting ignition timing control in combination with intake quantity control by the throttle valve. During idling, an ignition timing is corrected on the basis of an actual intake quantity detected by an air flow meter, while an intake quantity is increased or decreased by adjusting an throttle opening degree so as to maintain a target idle rotation speed.
Patent Literature 1: Japanese Patent Application Unexamined Publication No. 2004-239146
Patent Literature 2: Japanese Patent No. 2709061
Since the throttle valve is located on an upstream side of the intake passage relatively spaced apart from a cylinder, adjustment of the intake air quantity by the throttle valve is carried out with a certain degree of response delay. Therefore, there is such a problem that when rotation speed control is carried out only by increasing or decreasing the intake air quantity using the throttle valve, especially in a case where a deviation between the actual rotation speed and the target rotation speed is relatively small, convergence of the deviation is deteriorated. On the other hand, as recited in Patent Literature 2, in a case where the ignition timing control is conducted in combination with the rotation speed control, it is necessary to previously retard the ignition timing so as to allow advance of the ignition timing. Due to the retard of the ignition timing, an amount of retard relative to appropriate ignition timing (MBT) is increased, thereby causing deterioration of fuel economy performance.
The present invention was made in view of such circumstances. The present invention aims to sufficiently converge a deviation between an actual rotation speed and a target rotation speed in the rotation speed control by conducting both intake air quantity change control and mechanical compression ratio change control. That is, a feature of the present invention resides in that during execution of rotation speed control in which the actual engine speed of the internal combustion engine is brought close to the target rotation speed, a deviation between the actual rotation speed and the target rotation speed is reduced by calculating the deviation, selecting either one or both of the intake air quantity and the mechanical compression ratio as control targets in accordance with magnitude of the deviation, and changing the selected either one or both of the intake air quantity and the mechanical compression ratio.
According to the present invention, it is possible to sufficiently converge a deviation between the actual rotation speed and the target rotation speed during the rotation speed control by conducting intake air quantity change control and mechanical compression ratio change control.
In the following, a preferred embodiment of the present invention is explained with reference to the accompanying drawings.
Piston 15 is slidably disposed in each of cylinders 11A. Disposed above piston 15 is combustion chamber 13 that is formed between piston 15 and a lower surface of cylinder head 12 of a pent roof type. Intake port 17 is connected to each combustion chamber 13 via intake valve 16, and exhaust port 19 is connected to each combustion chamber 13 via exhaust valve 18. Further, ignition plug 20 to spark-ignite an air-fuel mixture is disposed at a top center of combustion chamber 13.
Disposed in intake passage 21 connected to intake port 17 of each cylinder is electronically controllable throttle valve 23 that adjusts an intake air quantity (intake air amount), on an upstream side of intake air collector 22. Further, fuel injection valve 24 that injects fuel toward intake port 17 of each cylinder is disposed in intake passage 21. Incidentally, the fuel injection configuration is not limited to such a port injection type, and may be a configuration of an in-cylinder direct injection type in which fuel is directly injected into the combustion chamber. In addition, an air flow meter (not shown) that detects an intake air quantity, an air filter (not shown) that collects a foreign matter in intake air, and the like are disposed on the upstream side of throttle valve 23.
Disposed in exhaust passage 25 to which exhaust ports 19 of respective cylinders are connected and collected is catalyst 26 such as a three-way catalyst or the like. Further, air-fuel ratio sensor 27 such as an oxygen concentration sensor or the like which detects an air-fuel ratio of exhaust gas is disposed on an upstream side of catalyst 26 (and a downstream side thereof). Based on a detection signal of air-fuel ratio sensor 27, air-fuel ratio feedback control to increase or decrease a fuel injection amount such that the air-fuel ratio of the exhaust gas is maintained at a target air-fuel ratio (stoichiometric air-fuel ratio) is performed.
Further, internal combustion engine 10 includes intake-side variable valve operating mechanism 28 capable of changing a valve lift characteristic of intake valve 16 and exhaust-side variable valve operating mechanism 29 capable of changing a valve lift characteristic of exhaust valve 18 in addition to the above-described electronically controllable throttle valve 23, which serve as devices capable of changing the intake air quantity. A variable valve timing mechanism configured to retard or advance a valve timing by retarding or advancing an angular phase of a camshaft relative to a crankshaft, a lift operation angle changing mechanism capable of simultaneously and continuously changing both an operation angle and a valve lift amount of the intake valve or the exhaust valve, and the like as recited in Japanese Patent Application Unexamined Publication No. 2002-235567, etc. can be used as variable valve operating mechanisms 28 and 29. Configurations of these mechanisms are generally known, and therefore, explanations therefor are omitted.
Further, there is provided variable compression ratio mechanism 30 as a device capable of changing a mechanical compression ratio (expansion ratio) of the internal combustion engine. Variable compression ratio mechanism 30 is capable of changing a mechanical compression ratio by changing a piston stroke characteristic including the bottom dead center position and the top dead center position of piston 15. Built in electric motor 31 as an actuator for driving variable compression ratio mechanism 30 are electric motor rotation angle sensor 32 that detects a rotation angle of electric motor 31 corresponding to an actual mechanical compression ratio, and electric motor load sensor 33 that detects a load of motor 31.
There are provided various sensors for detecting an engine operating condition, which include throttle opening degree sensor 34 for detecting a throttle opening degree of throttle valve 23, crank angle sensor 35 for detecting a crank angle of crankshaft 41, water temperature sensor 37 for detecting a temperature of a cooling water of water jacket 36, that is, detecting an engine water temperature, knock sensor 38 for sensing knocking, accelerator opening sensor 39 for detecting accelerator opening degree APO of an accelerator pedal operated by a vehicle driver, etc.
ECU (engine control unit) 40 as a control unit includes a microcomputer having a function of storing and executing various control process. ECU 40 outputs control signals to throttle valve 23, ignition plug 20, fuel injection valve 24, variable valve operating mechanisms 28, 29, electric motor 31 of variable compression ratio mechanism 30 and the like, and controls the operation thereof.
Referring to
Control shaft 46 is rotatably supported on a side of cylinder block 11 by means of main bearing cap 53 and sub-bearing cap 54. Control shaft 46 has gear 51 on an outer periphery thereof which meshes with pinion 52A disposed on rotational shaft 52 of electric motor 31. By changing a rotational position of control shaft 46 by electric motor 31, a position of eccentric shaft portion 50 is displaced. In accordance with the displacement of eccentric shaft portion 50, an attitude of lower link 43 is changed through control link 45 so that a piston stroke characteristic including the piston top dead center position and the piston bottom dead center position is changed.
As shown in
Such variable compression ratio mechanism 30 can change the mechanical compression ratio depending on the engine operating condition. In addition, variable compression ratio mechanism 30 can set the piston stroke characteristic itself to an appropriate characteristic approximate to simple harmonic motion as shown in
Next, idle rotation speed control that forms an essential part of the present embodiment will be explained with reference to
In step S22, it is determined whether the accelerator opening degree APO is equal to or smaller than a preset given threshold value thAPO. The threshold value thAPO is used to determine that the accelerator opening degree APO is substantially fully closed. The threshold value thAPO is set to “0” or a value approximate to “0”. In step S23, it is determined whether the actual rotation speed rNe is equal to or lower than a given threshold value thNe. The threshold value thNe is set to a value slightly higher than target idle rotation speed tNe so as not to inhibit the operability by frequently making a changeover between idle rotation speed control and normal control.
When the accelerator opening degree APO is equal to or smaller than the threshold value thAPO and the actual rotation speed rNe is equal to or lower than the threshold value thNe, the logic flow proceeds to step S24 in which the idle determination flag is set to “1” indicating that it is in an idle operation state. Otherwise, that is, when the accelerator opening degree APO is larger than the threshold value thAPO or the actual rotation speed rNe is higher than the threshold value thNe, the logic flow proceeds to step S25 in which the idle determination flag is set to “0” indicating that it is not in the idle operation state.
Determination of the idle operation is not particularly limited to the above-described determination, and can be made by combining other conditions such as an ON state of a parking/neutral switch, an ON state of a brake pedal, vehicle speed equal to or lower than a given threshold value, etc.
Referring back to
In step S33, idle rotation allocation control is carried out based on the deviation ΔNe. That is, in accordance with magnitude of the deviation ΔNe, either one or both of the intake air quantity that is changed by throttle valve 23 and the mechanical compression ratio that is changed by variable compression ratio mechanism 30 are selected as control targets. Specifically, as described later, the deviation ΔNe is allocated to an intake air quantity control deviation ΔNe_Qa to be converged by intake air quantity change control and a compression ratio control deviation ΔNe_ε to be converged by mechanical compression ratio change control, on the basis of magnitude of the absolute value of the deviation ΔNe. As a result, notwithstanding that both the intake air quantity and the mechanical compression ratio are used as control targets to converge the same deviation ΔNe, it is possible to suppress hunting due to interference between the intake air quantity change control and the mechanical compression ratio change control.
Incidentally, an actual intake air quantity that is supplied to each cylinder in accordance with change of the mechanical compression ratio by variable compression ratio mechanism 30 is increased or decreased. However, the term “intake air quantity” as the control target means not such an actual intake air quantity but “intake air quantity” that is increased or decreased in accordance with the opening degree of throttle valve 23 that is used in the idle rotation speed control. A device that changes the “intake air quantity” as the control target is not particularly limited to throttle valve 23 described above. For example, the above-described variable valve operating mechanisms 28, 29 may be used solely or in combination with throttle valve 23.
In subsequent step S34, compression ratio/intake air quantity feedback (FB) control of the as explained later is carried out so as to reduce the deviation ΔNe by changing either one or both of the intake air quantity and the mechanical compression ratio selected by the idle rotation allocation control. In a case where the deviation ΔNe is reduced by changing the intake air quantity by the intake air quantity feedback control, throttle valve 23 is driven and controlled to increase the intake air quantity when the actual rotation speed rNe is lower than the target idle rotation speed tNe, and throttle valve 23 is driven and controlled to reduce the intake air quantity when the actual rotation speed rNe is higher than the target idle rotation speed tNe. Further, in a case where the deviation ΔNe is reduced by changing the mechanical compression ratio by the compression ratio feedback control, variable compression ratio mechanism 30 is driven and controlled to increase the mechanical compression ratio when the actual rotation speed rNe is lower than the target idle rotation speed tNe, and variable compression ratio mechanism 30 is driven and controlled to reduce the mechanical compression ratio when the actual rotation speed rNe is higher than the target idle rotation speed tNe.
In step S53, a final compression ratio upper limit value εmax (εmax=ε0-ε1) is determined by subtracting the correction value ε1 from a preset basic compression ratio upper limit value ε0. Here, the basic compression ratio upper limit value ε0 is a value corresponding to a maximum compression ratio at which knocking and pre-ignition do not occur in an idle operating condition when the engine water temperature is a steady water temperature (for example, 80° C.) after warming up. The correction value ε1 is a value corresponding to a decrement of the compression ratio which is caused in accordance with increase in engine water temperature. As the engine water temperature becomes higher, knocking and pre-ignition tend to more readily occur. Therefore, the correction value ε1 is increased in accordance with a rise in engine water temperature. Incidentally, although in this embodiment, the engine water temperature is used as a parameter corresponding to the engine temperature, the engine oil temperature or the intake air temperature which is detected or estimated by a sensor or the like may be used solely or in combination thereof.
Referring back to
When the engine water temperature does not exceed the threshold value and the mechanical compression ratio does not reach than the compression ratio upper limit value max, the logic flow proceeds to step S44 in which a previously set and stored table for setting of a weight coefficient as shown in
A characteristic A indicated by broken line in
As shown in
In step S45, the compression ratio control deviation ΔNe_ε and the intake air quantity control deviation ΔNe_Qa are calculated based on the weight coefficient K and the deviation ΔNe. The intake air quantity control deviation ΔNe_Qa is calculated by multiplying the deviation ΔNe by the weight coefficient K. On the other hand, the compression ratio control deviation ΔNe_ε is a value obtained by subtracting the intake air quantity control deviation ΔNe_Qa from the deviation ΔNe. The compression ratio control deviation ΔNe_ε is determined by multiplying the deviation ΔNe by (1−K).
Accordingly, as the deviation ΔNe between the target idle rotation speed tNe and the actual rotation speed rNe becomes larger, the weight coefficient K is set to a larger value so that the ratio of the intake air quantity control deviation ΔNe_Qa becomes larger. As the deviation ΔNe becomes smaller, the weight coefficient K is set to a smaller value so that the ratio of the compression ratio control deviation ΔNe_ε becomes larger. Thus, when the absolute value of the deviation ΔNe is relatively large, the intake air quantity control deviation ΔNe_Qa is increased to be larger than the compression ratio control deviation ΔNe_ε so that an excessive variation in the mechanical compression ratio is suppressed. As a result, it is possible to suppress deterioration of fuel economy and drop in drivability due to the excessive variation in the mechanical compression ratio, and suppress occurrence of knocking or pre-ignition. On the other hand, when the absolute value of the deviation ΔNe is relatively small, the compression ratio control deviation ΔNe_ε is increased to be larger than the intake air quantity control deviation ΔNe_Qa so that an amount of change of the mechanical compression ratio that is excellent in response properties is increased, and the deviation ΔNe can be quickly converged.
Referring back to
That is, when the mechanical compression ratio ε has reached the compression ratio upper limit value εmax, regardless of magnitude of the deviation ΔNe, the mechanical compression ratio ε is prohibited from being changed and is fixed to the compression ratio upper limit value εmax, and only the intake air quantity is changed to thereby reduce the deviation ΔNe. As a result, it is possible to prevent the mechanical compression ratio ε from exceeding the compression ratio upper limit value εmax and suppress and avoid occurrence of knocking or pre-ignition. It is also possible to converge the deviation ΔNe by the intake air quantity change control.
When the engine water temperature exceeds the threshold value, the logic flow proceeds from step S42 to step S46 in which the weight coefficient K is fixed to “1”. As a result, regardless of magnitude of the deviation ΔNe, the mechanical compression ratio ε is prohibited from being changed and is fixed to the compression ratio upper limit value εmax or a given mechanical compression ratio smaller than the compression ratio upper limit value max, and the intake air quantity is changed to thereby reduce the deviation ΔNe. As a result, it is possible to prevent the mechanical compression ratio ε from exceeding the compression ratio upper limit value εmax in accordance with a rise of the engine water temperature and suppress and avoid occurrence of knocking or pre-ignition. It is also possible to converge the deviation ΔNe by the intake air quantity change control. Incidentally, the determination process in step S42 may be omitted, and the correction weight coefficient K may be corrected in accordance with the engine water temperature. In this case, in order to obtain the above function and effect, when the engine water temperature exceeds the threshold value, the weight coefficient K is corrected to “1”.
A characteristic B indicated by solid line in
In this case, unlike step S45 as described above, the compression ratio control deviation ΔNe_ε is determined by multiplying the deviation ΔNe by the weight coefficient K. The intake air quantity control deviation ΔNe_Qa is a value obtained by subtracting the compression ratio control deviation ΔNe_ε from the total deviation ΔNe. The intake air quantity control deviation ΔNe_Qa is obtained by multiplying the deviation ΔNe by (1−K). Further, unlike step S46 as described above, when the engine water temperature exceeds the threshold value or the mechanical compression ratio ε has reached the compression ratio upper limit value εmax, the weight coefficient K is set to “0”.
Even in the case of the characteristic B, similarly to the case of the characteristic A, as the deviation ΔNe between the target idle rotation speed tNe and the actual rotation speed rNe becomes larger, the ratio of the intake air quantity control deviation ΔNe_Qa becomes larger. As the deviation ΔNe becomes smaller, the ratio of the compression ratio control deviation ΔNe_ε becomes larger.
Similarly, in an intake air quantity feedback control section B32, based on the intake air quantity control deviation ΔNe_Qa calculated, deviation reduction control such as known PID control is carried out to determine the intake air quantity control current, and the intake air quantity control current determined is outputted to electronically controllable throttle valve 23 so that electronically controllable throttle valve 23 is driven and controlled to make the intake air quantity control deviation ΔNe_Qa close to “0”. Specifically, electronically controllable throttle valve 23 is driven and controlled such that the intake air quantity is increased when the actual rotation speed rNe is lower than the target idle rotation speed tNe, and the intake air quantity is decreased when the actual rotation speed rNe is higher than the target idle rotation speed tNe.
As explained above, in the present embodiment, in the idle rotation speed control, the deviation ΔNe between the target idle rotation speed tNe and the actual rotation speed rNe is reduced by using the intake air quantity and the mechanical compression ratio. With this construction, it is possible to converge quickly the deviation ΔNe by utilizing the characteristics of both the intake air quantity and the mechanical compression ratio. Further, the total deviation ΔNe is allocated to the intake air quantity control deviation ΔNe_Qa that is reduced by changing the intake air quantity and the compression ratio control deviation ΔNe_ε that is reduced by changing the mechanical compression ratio. Therefore, the intake air quantity and the mechanical compression ratio can be feedback-controlled independently of each other, so that interference therebetween and occurrence of hunting can be suppressed. Further, in a case where the absolute value of the deviation ΔNe is large, the intake air quantity control deviation ΔNe_Qa is increased while the compression ratio control deviation ΔNe_ε is decreased. As a result, it is possible to suppress occurrence of knocking or pre-ignition due to an excessive change of the mechanical compression ratio while stably maintaining engine rotation speed close to the target idle rotation speed by changing the intake air quantity mainly. On the other hand, in a case where the absolute value of the deviation ΔNe is small, the compression ratio control deviation ΔNe_ε is increased to preferentially carry out control of changing the mechanical compression ratio that serves for excellent response properties. As a result, the deviation ΔNe can be quickly converged. Further, it is possible to suppress drop in drivability due to a rapid variation in allocation ratio by continuously or stepwise changing the weight coefficient K corresponding to the allocation ratio between the intake air quantity control deviation ΔNe_Qa and the compression ratio control deviation ΔNe_ε in accordance with magnitude of the absolute value of the deviation ΔNe.
Furthermore, although the embodiment in which the present invention is applied to idle rotation speed control is explained above, the present invention can be applied to various control to bring engine rotation speed close to a target rotation speed in such a case that in a hybrid vehicle, an electric motor is rotationally driven at a target rotation speed so as to generate electric power by an internal combustion engine.
Number | Date | Country | Kind |
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2011-232361 | Oct 2011 | JP | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/JP2012/071790 | 8/29/2012 | WO | 00 | 3/25/2014 |
Publishing Document | Publishing Date | Country | Kind |
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WO2013/061684 | 5/2/2013 | WO | A |
Number | Name | Date | Kind |
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7412954 | Shiino | Aug 2008 | B2 |
Number | Date | Country |
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2709061 | Feb 1998 | JP |
2002-235567 | Aug 2002 | JP |
2004-239146 | Aug 2004 | JP |
2005-155507 | Jun 2005 | JP |
2008-138554 | Jun 2008 | JP |
2011226472 | Nov 2011 | JP |
Number | Date | Country | |
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20140238345 A1 | Aug 2014 | US |