Solutions formed from dissolving a solid product in a liquid are known and have been utilized in various applications. Accordingly, solution-forming devices have been developed in order to create desired solutions without the need to manually create them. A liquid is supplied to the device to erode or dissolve a solid product, the solution is formed therein and then flows out of the device. Such devices may be used to create cleaning and sanitizing solutions or other desired solutions.
Dissolution parameters of a solid product into a liquid to create a liquid solution, such as a liquid detergent used for cleaning and sanitizing, change based on the flow characteristics of the liquid when it is in contact with the solid product.
Embodiments of the present invention relate to methods and apparatuses for the formation of a solution between a solid product (e.g., solid block of chemistry) and a liquid (e.g., fluid) in contact with the solid product. More particularly, but not exclusively, the present invention relates to methods and apparatuses for providing liquid flow, including turbulent liquid flow, to erode or dissolve the solid product(s).
An exemplary embodiment of the dispenser system for creating a solution by dissolving a solid product in a liquid may include a housing, an inlet portion for introducing the liquid into the dispenser system, a solution forming assembly that may be at least partially within the housing, and an outlet portion for dispensing the solution. The solution forming assembly may include a support structure configured to support the solid product, and a reservoir operatively coupled to the support structure. The reservoir may be configured to hold the liquid and allow flow of the liquid into the reservoir. The flow of the liquid may be via the inlet portion and into the reservoir, and the resulting solution may flow out of the reservoir. The reservoir may include a base portion, one or more sidewall portions extending away from the base portion to retain the liquid within the reservoir, and one or more liquid inlets located in the one or more sidewall portions configured to introduce the liquid into the reservoir via the inlet portion. The reservoir may be positioned proximate the support structure such that the liquid contacts the solid product when the liquid is held in the reservoir to create the solution to be dispensed via the outlet portion.
An exemplary embodiment of a method for creating a solution by dissolving a solid product in a liquid may include providing a dispenser system including a housing, an inlet portion for introducing the liquid into the dispenser system, a solution forming assembly being at least partially within the housing, and an outlet portion for dispensing the formed solution. The solution forming assembly may include a support structure configured to support the solid product, a reservoir operatively coupled to the support structure, the reservoir configured to hold the liquid and allow flow of the liquid into the reservoir via the inlet portion, and the solution then flows out of the reservoir. The reservoir may include a base portion, one or more sidewall portions extending away from the base portion to retain the liquid within the reservoir, and one or more liquid inlets located in the one or more sidewall portions configured to introduce the liquid into the reservoir via the inlet portion. The reservoir may be positioned proximate the support structure such that the liquid contacts the solid product when the liquid is held in the reservoir to create the solution. The method further includes introducing the liquid into the reservoir to dissolve the solid product in the liquid to create a solution, and then dispensing the solution via the outlet portion.
Apparatuses for and methods of dispensing a solution formed from dissolving a solid product within a liquid fluid fall within the scope of the present invention. The details of one or more examples and embodiments of the invention are set forth in the accompanying drawings and the description below. Other features, objects, and advantages will be apparent from the description and the drawings, as well as from the claims of the invention.
The present invention is aimed at creating easy-to-use, cost-effective and repeatable solutions. Embodiments of the invention are designed to dispense a solution formed from a solid product and an incident liquid such as water. The solid product may comprise many different products, including but not limited to a sanitizer, a detergent, or a floor care product, as many applications of the present invention may involve creating a solution for a cleaning process. In many cases, it is desirable to erode the solid product evenly and consistently to achieve and maintain a certain concentration of a solution for cost, performance, or even regulatory reasons.
The dispenser system 10 of the present disclosure includes features that result in novel flow schemes (e.g., patterns) of the liquid. The novel flow schemes include creating turbulent flow patterns of the liquid within the dispenser system 10, and in particular, within a reservoir 60 of a solution forming assembly 30 of the dispenser system 10 (the reservoir 60 and solution forming assembly 30 are inside the housing 12 and are cannot be seen in
According to the exemplary embodiment, the dispenser system 10 of
Mounted to the front fascia 11 is a button 26 for activating the dispenser system 10. The button 26 may be a spring-loaded button such that pressing or depressing of the button 26 activates the dispenser system 10 to discharge an amount of solution created by the solid product and the liquid. Thus, the button 26 may be preprogrammed to dispense a desired amount per pressing of the button, or may continue to discharge an amount of solution while the button 26 is depressed.
Connected to the front fascia 11 is a rear enclosure 28, which generally covers the top, sides and rear of the dispenser system 10. The rear enclosure 28 may also be removed to access the interior of the dispenser system 10. A mounting plate 29 may be positioned at the rear of the dispenser system 10 and includes features for mounting the dispenser system 10 to a wall or other structure, if desired. For example, the dispenser system 10 may be attached to a wall via screws, hooks, or any other suitable mounting device. The components of the housing 12 of the dispenser system 10 may be molded plastic, metal, a combination of materials, or any other suitable material.
As shown in
A liquid, such as water or any other suitable fluid, is connected to the dispenser system 10 via an inlet portion 84. As shown in
The solution is formed when a portion or portions of the solid product adjacent to (e.g., supported by) the support structure 50 comes into contact with the liquid (e.g., fluid flow) in the reservoir 60. For example, the geometric relationship of the support structure 50 and the reservoir 60 may be such that the support structure 50 extends into the internal cavity 70 of the reservoir 60 while a gap, space or volume is maintained between the base portion 66 of the reservoir 60 and the support structure 50. The mixing of the liquid and solid product erodes the solid product, which dissolves portions of the solid product in the liquid to form a liquid solution within the reservoir 60. The solution continues to rise in the reservoir 60 until it reaches the level of one or more overflow ports 58, which may be determined by the height of the sidewall portions 64. However, the overflow ports 58 do not have to be defined by the geometry of the reservoir 60, but may be incorporated into other components of the dispenser system 10. For example, the overflow ports 58 may be formed by the reservoir 60 in combination with additional components such as the support structure 50. The solution passes through the overflow port(s) 58 and into the collection zone 80, which is depicted as a funnel in
As depicted in
A potential liquid flow pattern of the exemplary embodiment of
In one or more embodiments, and as shown in the exemplary embodiment of
In some embodiments, at least one turbulence generating reaction surface 68 may be formed in the base portion 66 (e.g., molded with, attached to, coupled to, or adhered to base portion 66). The one or more turbulence generating reaction surfaces 68 may extend upwards from a first end portion 92 proximal to the base portion 66 to a second end portion 94 distal to the base portion 66.
The one or more turbulence generating reaction surfaces 68 may be placed directly or indirectly in the flow path of the liquid being introduced into the reservoir 60 via the liquid inlets 62. Locating the turbulence generating reaction surface 68 directly in the flow path of the respective liquid inlet 62 (e.g., immediate flow path of the liquid inlet, near the liquid inlet, opposite or opposing the liquid inlet) provides increased turbulence or agitation of the liquid flow. This increased turbulence may change the flow of liquid laterally within the reservoir 60 (e.g., parallel to the base portion 66), but may also induce motion upward towards the grate 52 and solid product. A portion of the flow may also move downwards towards the base portion 66. The one or more turbulence generating reaction surfaces 68 may generally create turbulent flow in any direction, deflecting and agitating the liquid flow to move in a direction different than the initial flow of liquid from a respective liquid inlet 62. Different geometric and location characteristics of the one or more turbulence generating reaction surfaces 68 result in different erosion and dissolving characteristics of the solid product. Variations in turbulence may also affect the concentration characteristics of the created solution.
The reservoir 60 may further include various other arrangements of the one or more turbulence generating reaction surfaces 68. The reservoir 60 may also include no turbulence generating reaction surfaces 68. Various embodiments of the turbulence generating reaction surfaces 68 may be incorporated into reservoir 60 depending on the characteristics of the solid product, the liquid used to dissolve the solid product, and the desired solution to be produced. In some embodiments, at least one of the one or more liquid inlets 62 may provide liquid flow to at least one turbulence generating surface 68 such that at least a portion of the liquid flow is provided as being substantially orthogonal or non-orthogonal to the at least one turbulence generating reaction surface 68, depending on the desired turbulence characteristics and the final solution to be created. In the case where the reaction surface is non-planar, it may be described that at least a portion of the liquid flow may be substantially orthogonal or non-orthogonal to a plane tangent to at least one turbulence generating reaction surface 68, depending on the desired turbulence characteristics and the final solution to be created.
The one or more turbulence generating reaction surfaces 68 and the support structure 50 (e.g., grate 52) may be spaced apart along the axis of assembly 86 such that a gap 96 (as shown in the portions of components depicted
In some alternate embodiments, the one or more turbulence generating reaction surfaces 68 may be formed or incorporated into another component other than the base portion 66. For example, the turbulence generating reaction surfaces 68 could be molded into the support structure 50 and extend downward, below the support structure 50 (e.g., grate 52) towards the base portion 66 of the reservoir 60. Such turbulence generating reaction surfaces 68 could contact the base portion 66, or the gap 96 (As shown in
Some embodiments of the reservoir 60 include various arrangement of liquid inlets 62 and turbulence generating reaction surfaces 68 that provide different degrees of turbulence and erosion that can be tailored depending on the particular solid product, dissolving liquid, and desired characteristic of the solution to be dispensed.
In one or more embodiments, and as depicted in
Increased turbulence may also be provided by including turbulence generating reaction surfaces 68′ in the path of the liquid flow being introduced into the reservoir 60′ by the liquid inlets 62′. The turbulence or turbulent change in flow path that is created at the turbulence generating reaction surfaces 68′ may be in all directions, including laterally, parallel to the base portion 66′, but also upwards towards the grate 52 and the solid product to be eroded, and downwards towards the base portion 66′, or in any other direction. The upward and/or turbulent liquid flow induced, at least in part by the turbulence generating reaction surfaces 68′ may result in more aggressive, faster, consistent, and evenly distributed erosion of the solid product. Features of the turbulent flow described with respect to
In one or more embodiments, and as depicted in
The reservoir 60″ of
It is contemplated that embodiments not necessarily shown in the figures, but covered by the scope of this disclosure, may include various geometric arrangements, or combinations of such arrangements of liquid inlets 62, 62′, 62″ that would be considered either offset from or aligned with opposing liquid inlets 62, 62′, 62″. The liquid inlets 62, 62′, 62″ may be offset from or aligned with each other within a horizontal or reservoir plane 88, but may also be offset from or aligned with one another within a vertical plane 89 that is parallel to the axis of assembly 86 (assembly axis). The coordinate system including axes and planes described herein are depicted in at least
The circular pattern of the liquid described in the reservoirs 60, 60″, and variations of embodiments thereof, may be generally circular, substantially circular, mostly circular, primarily circular, initiated as circular, or at least a portion is circular. The circular pattern of liquid flow may be in a reservoir plane 88 that is perpendicular, or substantially perpendicular to the longitudinal or assembly axis 86 of the dispenser system 10 (coordinate system shown in at least
The liquid flow pattern in the reservoir 60, 60′, 60″ may also include components of liquid flow that are directed upwards toward the support structure 50, or downwards towards the base portion 66, 66′, 66″. The variations described herein, but not specifically depicted in the figures, and combinations of the variations described, are considered to within the scope and spirit of this disclosure.
An exemplary method for creating a solution by dissolving a solid product in a liquid using the dispenser system 10 (e.g., as shown in
The exemplary method further including introducing the liquid into the reservoir 60 to dissolve the solid product in the liquid to create a solution, and dispensing the solution via the outlet portion 82
In some embodiments, the method further includes the step of introducing the liquid into the reservoir 60 including introducing the liquid into the reservoir 60 such that a circular flow pattern of the liquid is created.
In some embodiments, the method further includes providing a reservoir 60 including at least one turbulence generating reaction surface 68 located within the reservoir 60, and the step of introducing the liquid into the reservoir 60 includes introducing the liquid into the reservoir 60 such that the liquid comes into contact with at least one turbulence generating reaction surface 68 located within the reservoir 60.
The methods described above may induce a turbulent flow pattern within the reservoir 60 and may include any and all the aspects of liquid flow described with regard to the dispenser system 10 described herein. All features described with respect to the dispenser system 10 apparatus may be incorporated into the method of using the dispenser system 10 to create a solution. The methods described herein are applicable to any of the reservoir 60, 60′, 60″ embodiments described herein and any variations falling within the scope of the reservoirs 60, 60′, 60′ described herein.
Various embodiments of the invention have been described. It should be known that the embodiments described herein are exemplary in nature and in no way limit the scope of the invention. Rather, they serve as examples illustrating various features and embodiments thereof. These and other embodiments are within the scope of the following claims.
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