This invention relates to an apparatus for automatically loading, dispensing, and taking inventory of ophthalmic lenses. Due to advances in the design and cosmetic appearance of ophthalmic lenses, the dispensers of such lenses need to maintain a large stock of such lenses to fit patients. In the trade, these lenses are commonly known as diagnostic lenses. For example when a patient suffers from astigmatism, an individual ophthalmologist may need to try several different prescriptions on a patient before the appropriate degree of vision correction is found. Given that space is limited in most dispensers' offices, maintaining sufficient quantities of different prescriptions is an administrative and logistical problem. Therefore it would be beneficial to have an apparatus that loads, stores, dispenses, and keeps an inventory of a variety of different diagnostic lenses. This need is met by the following invention.
An embodiment of the invention includes an apparatus for storing, and dispensing packages comprising a cartridge comprising a back wall and two side walls, wherein said cartridge is sized to hold a package, wherein said back wall comprises a hole, wherein said side walls are substantially parallel to each other and are attached substantially perpendicular to said back wall, and wherein each of said side walls comprises a means for releasably holding the package in said cartridge; a first spool and a second spool, wherein said first spool and said second spool are rotatably mounted to a least one support, wherein said first spool rotates about a first axis with one degree of freedom and said second spool rotates about a second axis with one degree of freedom, wherein said first axis and second axis are spaced a distance apart and are substantially co-planar, wherein the rotation of each of said spools can be independently or dependently controlled by one or more rotator means, a flexible sheet having a width, a height, a first end, a second end, and a hole, wherein the first end is attached along its height to the first spool and the second end is attached along its height to the second spool, wherein when said second spool or said first spool rotate, said flexible sheet coils or uncoils around said spools in response to their rotation, and wherein the back wall of said cartridge is attached to said flexible sheet, and the hole of the flexible sheet and the hole of the cartridge are aligned to permit an object to pass therethrough; a pushing means, wherein said pushing means moves in response to an electrical or mechanical signal, between said first spool and said second spool, wherein said pushing means extends a pushing member through the hole of the flexible sheet and the hole in the back wall of the cartridge in response to an electrical or mechanical signal; and a scanning means, wherein said scanning means moves in response to an electrical or mechanical signal between said first spool and said second spool.
An embodiment of the invention includes an apparatus for storing, and dispensing packages comprising
a cartridge comprising a back wall and two side walls
a first spool and a second spool
a flexible sheet having a width, a height, a first end, a second end, and a hole
a pushing means, wherein said pushing means moves in response to an electrical or mechanical signal, between said first spool and said second spool
a scanning means, wherein said scanning means moves in response to an electrical or mechanical signal between said first spool and said second spool.
The invention is described in further detail with reference to
A pushing means 48 is a solenoid pusher which is mounted on posts 56a and 56b. Solenoid pusher is moved vertically along the Y axis and a plunger extends and retracts along the Z axis through hole 44 of flexible sheet 36 through the corresponding hole of the cartridge (not shown) to meet ophthalmic lens package 38. Aside from solenoid pusher 48, other pushing means include devices having a protrusion which responds to an electrical or mechanical signal to insert the protrusion through hole 44 of flexible sheet 36 through the cartridge to reach an ophthalmic lens contained in the cartridge. Alternatively such pushing means may be forced air (or other gas) which is aimed at hole 44 in response to an electrical or mechanical signal.
Scanning means 50 is a bar code reader is mounted on posts 56a and 56b. Bar code reader moves vertically along the Y axis and aligns with holes 46 of flexible sheet 36 through the corresponding hole of the cartridge (not shown) to read the coding on the back on the ophthalmic lens package.
In one method of using this device, ophthalmic lens packages having different prescriptions are randomly placed in loader 31. Each package contains a bar code whose location corresponds to hole 46 of the flexible sheet and the corresponding whole of the cartridge. Each package drops into a cartridge until said cartridges filled. Once a cartridge is filled, the flexible sheet moves to align another cartridge with loader 31. When the apparatus is loaded, inventory is taken by moving the flexible sheet along its width and moving scanner 50 to record the location of each ophthalmic lens. This information is sent to a computer (not shown) which stores the information locally, exports it to the manufacturer or the distributor for purposes of manufacturing product and monitoring consumption.
To retrieve a particular ophthalmic lens, the computer sends a signal to the pusher and the drive mechanism, instructing the flexible sheet to roll to the appropriate location. Once the correct ophthalmic lens is located, the pusher mechanically releases the ophthalmic lens and it drops towards the base for retrieval. The space created by delivery of the ophthalmic lens will be occupied by another ophthalmic lens that is loaded to the cartridge by the loader. Even though this embodiment illustrates the scanner and the pusher on the one side of the device, they may be on the other side of the device or on different sides of the device.
As used herein, “packages” refers to enclosures for articles. The preferred packages are packages for ophthalmic lenses. Ophthalmic lens packages include but are not limited to receptacle portion (commonly known as a blister bowl) and a cover which is sealed to the blister bowl that are used to house an individual ophthalmic lens. Examples of suitably shaped blister bowls are disclosed in the following documents which are hereby incorporated by reference in their entirety, U.S. Pat. Nos. D 458,023; 4,691,820; 5,054,610; 5,337,888; 5,375,698; 5,409,104; 5,467,868; 5,515,964; 5,609,246; 5,695,049; 5,697,495; 5,704,468; 5,711,416; 5,722,536; 5,573,108; 5,823,327; 5,704,468; 5,983,608; 6,029,808; 6,044,966; and 6,401,915. The receptacle portion of some ophthalmic lens packages is not bowl shaped. For purposes of this invention, the receptacles of those packages are included in the term blister bowl. Examples of such packages include but are not limited to ophthalmic lens packages disclosed in WO 2005/082721, U.S. Pat. No. 7,086,526, WO 03/016175, US 2004/0238380, and US 2008/0023345 which are hereby incorporated by reference in their entirety. Preferably, the cover is a flexible sheet made from adhesive laminates of an aluminum foil and extruded or co-extruded polymer film that can be sealed to the top surface of the blister bowl in order to form a hermetic seal for the ophthalmic lens. Examples of such materials are disclosed in the following publications, U.S. Pat. Pub. No. 2002/0197478; U.S. Pat. Nos. 6,090,471; 5,908,527; 5,656,362; 5,653,844; and 5,620,087, which are hereby incorporated by reference in their entirety.
As used herein “ophthalmic lens” refers to a device that resides in or on the eye. These devices can provide optical correction or may be cosmetic. Ophthalmic lenses include but are not limited to soft contact lenses and hard contact lenses. The preferred lenses of the invention are soft contact lenses are made from hydrogels and silicone elastomers, which include but are not limited to silicone hydrogels, and fluorohydrogels, particularly when such lenses are used are bifocal lenses, toric lenses, or other forms of custom lenses. Soft contact lens formulations are disclosed in U.S. Pat. No. 5,710,302, WO 9421698, EP 406161, JP 2000016905, U.S. Pat. Nos. 5,998,498, 6,087,415, 5,760,100, 5,776,999, 5,789,461, 5,849,811, and 5,965,631. The foregoing references are hereby incorporated by reference in their entirety. The particularly preferred ophthalmic lenses of the invention are known by the United States Approved Names of etafilcon A, genfilcon A, lenefilcon A, lotrafilcon A, lotrafilcon B, balafilcon A, polymacon, bafilcon, acofilcon A acquafilcon A, alofilcon A alphafilcon A, amifilcon A, astifilcon A, atalafilcon A, bisfilcon A bufilcon A, crofilcon A, cyclofilcon A, darfilcon A deltafilcon A, deltafilcon B, dimefilcon A, drooxifilcon A, epsifilcon A, esterifilcon A, focofilcon A, galyfilcon A, govafilcon A, hefilcon A hefilcon B, hefilcon D, hilafilcon A, hilafilcon B, hixoifilcon A, hioxifilcon B, hioxifilcon C, hydrofilcon A, lenefilcon A, licryfilcon A, licryfilcon B, lidofilcon B, lidofilcon A, mafilcon A, mesifilcon A, methafilcon B, mipafilcon A, narafilcon A, nelfilcon A, netrafilcon A, ocufilcon A, ocufilcon B, ocufilcon C, ocufilcon D, ocufilcon E, ofilcon A, omafilcon A, oxyfilcon A, pentafilcon A, perfilcon A, pevafilcon A, phemfilcon A, senofilcon A, silafilcon A, siloxyfilcon A, tefilcon A, tetrafilcon A, trifilcon A, vifilcon A, or xylofilcon A. More particularly preferred ophthalmic lenses of the invention are genfilcon A, lenefilcon A, lotrafilcon A, lotrafilcon B, or balafilcon A. The most preferred lenses include but are not limited to galyfilcon, senofilcon A, etafilcon A, nelfilcon A, hilafilcon, and polymacon.
The flexible sheet may be any material, including but not limited to mylar, plastic, nylon to which said cartridges may be attached. Even though the flexible sheet is illustrated as a contiguous sheet with holes, it can be non-contiguous belts, chains and the like.
The spools may be made of any material, including but not limited to wood, metal, wire, plastic, nylons so long as the material may be rotatably mounted to the rotator means and connected to the support. It is preferred that the spools are made of rigid plastic. The cartridge may be made of polymers, nylon, or rubber. The preferred materials for the cartridges are polystyrene, polyvinyl chloride, (“ABS”) acrylonitrile/butadiene/styrene, high molecular weight polypropylene, and high molecular weight polyethylene.
Further, an embodiment of the invention includes an apparatus for storing, and dispensing packages comprising
An alternative to the flexible sheet is illustrated by
Still further, another embodiment of the invention includes an apparatus for storing, and dispensing packages comprising
Yet further still, another embodiment of the invention includes an apparatus for storing, and dispensing packages comprising
Even further still, another embodiment of the invention includes an apparatus for storing, and dispensing packages comprising
Even yet still further, an apparatus for storing, and dispensing packages comprising
Another embodiment of this invention includes an apparatus for storing, and dispensing packages comprising
Another embodiment of this invention includes an apparatus for storing, and dispensing packages comprising
In addition to the aforementioned apparatuses, another embodiment of the invention includes methods of storing ophthalmic lenses in any of the apparatuses of the invention. For example, an embodiment of the invention includes a method of dispensing or storing packages comprising storing or dispensing such packages from an apparatus comprising
The advantages of the apparatuses and methods of the invention are numerous. Aside from the ability to track which lenses are dispensed at a particular time to a particular location, and to deliver such information to the manufacturer or the dispensing ophthalmic professional, the apparatus may be fitted with a printer to directly print the patient's contact information for mailing or other types of delivery to the patient. Still further, the apparatus can be placed in a retail establishment and so that patients as well as ophthalmic may use the apparatus to dispense ophthalmic lenses.
The aforementioned embodiments of the invention are meant to illustrate the invention and suggest methods and devices that embody the invention. In addition to the embodiments enclosed herein, U.S. Ser. No. 61/171,593 filed on Apr. 22, 2009 and its non-provisional counterpart, U.S. Ser. No. 12/639,291 filed on Dec. 16, 2009 and issued as U.S. Pat. No. 10,109,145 on Oct. 23, 2018, which are incorporated by reference for the disclosures contained therein, contain embodiments of certain aspects of this invention. Those knowledgeable in the production three-dimensional objects as well as other specialties may find other methods of practicing the invention. However, those methods are deemed to be within the scope of this invention.
This application is a divisional application of U.S. application Ser. No. 12/639,291 filed on Dec. 16, 2009, which claims the benefit of U.S. provisional application Ser. No. 61/171,593 filed on Apr. 22, 2009 and U.S. Ser. No. 61/141,714, filed on Dec. 31, 2008, all of which are incorporated by reference herein.
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Number | Date | Country | |
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Parent | 12639291 | Dec 2009 | US |
Child | 16164440 | US |