Apparatus and method for fabrication of textiles

Abstract
A method and apparatus are disclosed for fabrication of textiles. The method includes the step of passing a yarn or product along a path through a device. The method also includes applying a rotation force to the yarn or product with at least one jet of liquid directed by the device.
Description




TECHNICAL FIELD




The present invention relates to an apparatus and method for fabrication of textiles or the like, and in particular to the use of liquid jets to false twist textile filament yarns and twist textile staple products such as yarn, sliver or roving.




BACKGROUND OF THE INVENTION




It is known to apply a twist to a textile staple product to give the product satisfactory coherence by passing the product through a twisting jet in which a jet or jets of air are directed onto the traveling product offset from its axis to impart a twisting torque to the product. The diameter of a textile product is relatively small, for example jet manufacture are extremely tight if satisfactory processing is to be achieved and consistency of performance from jet to jet. Typically, a textile machine for performing such a process can have over 200 processing stations, i.e., over 200 yarns are processed simultaneously in parallel threadlines. This means that the machines are very large, which leads to problems of ergonomics. Furthermore, the provision of tight tolerance texturing jets and high pressure air to such jets is expensive and such a machine is very noisy, particularly when one or more doors of the jet boxes are open for threading purposes.




It has also been proposed to use a texturing jet to apply a false twist to a textile filament yarn. This proposed method consists of passing the yarn through a texturing jet wherein, like the twisting jet described above, a jet or jets of air are directed onto the traveling yarn offset from its axis to impart a twisting torque to the yarn. The twist levels achievable by this method are very low by comparison with those achieved by the use of friction discs, belts and the like, hence the limited use commercially. The tolerances on this type of air jet manufacture are especially tight since the diameter of a textile yarn, for example 0.2 mm for 150 Denier, is even smaller than when using an air jet to apply a twist to a textile staple product. In addition, since from a production costs point of view it is desirable to increase the yarn processing speed as much as possible, a limit on such speed is the surge speed, the speed at which satisfactory processing breaks down due to the long uncontrolled lengths of yarn in the machine.




SUMMARY OF THE INVENTION




The present invention provides a method of applying twist to a textile product comprising passing the product along a path through a device while applying a rotational force to the product with at least one jet of liquid directed by the device.




The method can also comprise applying a forwarding force to the product. The method can comprise applying at least one axially offset jet of liquid to the surface of the product. The method can comprise applying the at least one jet of liquid with components of velocity both along and laterally of the path through the jet device. The method can comprise applying a plurality of jets of liquid disposed about the path through the jet device, which jets can be symmetrically disposed. Preferably, three such jets of liquid are provided. Preferably the liquid is water and can be cold water. The method can also comprise passing the product successively through a plurality of liquid jet devices. Consecutive jet devices can apply rotational forces to the product in the same or in opposite directions.




The invention also provides a process, in which a twist is applied to the product by the above method, comprising controlling the product by a feedback arrangement. In this case, a property of the product can be measured and the measurement used to control the product processing. The measurement can be used to control the liquid jet device or the product speed.




The process can comprise cooling the product. The product can be cooled by the liquid jet device.




The invention can also comprise an apparatus for applying twist to a textile product comprising a liquid jet device adapted to apply a rotational force to a product traveling along a path through the jet device.




The liquid jet device can be adapted to apply a forwarding force to the traveling product. The jet device can apply at least one axially offset jet of liquid to the surface of the product. The at least one jet of liquid can be directed to have velocity components both along and laterally of the path through the jet device. A plurality of jets can be disposed about the path. through the jet device, preferably symmetrically. Three such jets can be provided. The liquid jet device can comprise a housing having an axial bore terminating in a product constricting outlet, the axis of the bore defining a path therethrough, with at least one liquid flow channel aimed towards the outlet and offset from the axis. The liquid jet device can comprise a casing having at least one seal against liquid escape along the path. The seal can be a labyrinth seal and can be pressurized. The seal can be gas pressurized, and can be pressurized by compressed air. Preferably the liquid jet device comprises a water jet device. A plurality of liquid jet devices can be disposed successively along the path, and the plurality of jet devices can be provided in a common casing. Three such jet devices can be so provided. Consecutive liquid jet devices can be adapted to apply rotational forces to the product in the same or in opposite directions.




The apparatus can comprise a feedback arrangement operable to control the product processing. The feedback arrangement can comprise a measuring instrument operable to measure a property of the product and produce a signal proportional to the measurement, and control means operable in response to the signal to control the product processing. The control means can be operable to control the rate or the pressure of the flow of liquid to the liquid jet device or the product speed.




The apparatus can comprise cooling apparatus, which can comprise the liquid jet device. The apparatus can also comprise winding apparatus disposed downstream of the liquid jet device.




The present invention also provides a method of applying a false twist to a textile filament yarn comprising passing the yarn along a yarn path while applying a rotational force to the yarn by a liquid jet device.




The invention also provides a process for applying twist to a filament yarn, in which the false twist is applied to the yarn by the above method and the yarn is cooled. The yarn can be cooled by the liquid jet device. The yarn can be heated prior to being cooled and twisted, and can then be wound up. The yarn can be passed through a twist trap, a heating zone, a cooling zone and the liquid jet device, being twisted by the latter so that the twist runs back to the twist trap, and then wound up. The yarn can be heated as far upstream as the twist trap. The yarn can be heated prior to passing through the twist trap and not further heated between the twist trap and the liquid jet device. The yarn can be drawn prior to being cooled and twisted.




The yarn can be cooled by immersion in a cooling liquid, in which case the cooling liquid can be moved in contraflow to the yarn passing through the cooling zone. The cooling zone and the liquid jet device can be contiguous. The cooling liquid can be the liquid of the jet device. The process can comprise heating the yarn by vapor, which can be superheated steam.




The yarn can be post-treated prior to it being wound up. In this case, the yarn can be passed with controlled overfeed through heating apparatus. The heating apparatus can comprise vapor heating, which can be superheated steam.




The invention can also comprise an apparatus for applying twist to a textile filament yarn comprising a liquid jet device adapted to apply a rotational force to a yarn traveling along a yarn path through the jet device.




The apparatus can also comprise a yarn heating apparatus, which can be upstream of the cooling apparatus. The apparatus can comprise winding apparatus disposed downstream of the liquid jet device. The apparatus can also comprise drawing means, which can be disposed upstream of the cooling apparatus. The heating apparatus, cooling apparatus and liquid jet device can be mounted in a common housing.




The yarn cooling apparatus can be a fluid cooling apparatus in which the yarn passes through a fluid to be cooled by heat transfer thereto. The yarn cooling apparatus can comprise a cooling chamber with a fluid inlet and a fluid outlet for cooling fluid to be passed therethrough, and a yarn inlet and yarn outlet. The cooling fluid can be passed contraflow relative to the yarn. The cooling chamber can comprise seals against escape of cooling fluid at the yarn inlet and the yarn outlet. The seals can be labyrinth seals and can be pressurized. The seals can be gas pressurized, and can be pressurized by compressed air. The cooling fluid can be a liquid and can be water. The flow of liquid through the cooling chamber can be arranged to be turbulent. The liquid jet device and the cooling apparatus can have a common liquid.




The heating apparatus can comprise a vapor heating apparatus. The vapor can be superheated steam. The heating apparatus can comprise a housing having seals against escape of steam at a yarn inlet and at a yarn outlet thereof The seals can be labyrinth seals and can be pressurized. The seals can be gas pressurized, and can be pressurized by compressed air or by superheated steam. The heating apparatus, the cooling apparatus and the liquid jet device can be disposed in a common housing.




The apparatus can also comprise treatment means operable to post treat the yarn. In this case, the apparatus can comprise feed means operable to pass the yarn with controlled overfeed through a further heating apparatus. The further heating apparatus can be a vapor heating apparatus. The heating apparatus and the further heating apparatus can use the same vapor in sequence.




Other features and advantages of the invention will be apparent from the following specification taken in conjunction with the following drawings.











BRIEF DESCRIPTION OF THE DRAWINGS




The invention will now be described with reference to the accompanying drawings in which:





FIG. 1

is a section on the line


1





1


of

FIG. 2

of a liquid jet device;





FIG. 2

is a section on the line


2





2


of

FIG. 1

of the liquid jet device;





FIG. 3

is a section of a multi-head liquid jet device;





FIG. 4

is a threadline diagram of a false twist texturing machine incorporating the liquid jet device of

FIGS. 1 and 2

;





FIGS. 5 and 6

are alternative embodiments of the twisting machine; and,





FIG. 7

is a threadline diagram of a staple twisting machine incorporating the liquid jet device of FIGS.


1


and


2


.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT




Referring now to

FIGS. 1 and 2

, there is shown a liquid jet device


10


in the form of a cylindrical housing


11


having an insert


12


in which there is a stepped bore


13


defining an axial path for a textile filament yarn or textile staple product


14


to pass through the jet


10


. A supply


15


supplies water or other suitable liquid in the direction of arrow A to the annular space


16


between the housing


11


and the insert


12


. The downstream end of the insert


12


and the annular space


16


are of co-operating conical form. In the conical end


17


of the insert


12


are grooves


18


which are offset from the axis of the smaller diameter part


19


of the bore


13


, three such grooves


18


being shown in this case symmetrically disposed around the yarn or product


14


. The grooves


18


, being offset from the axis of the bore


19


, provide that the impinging jets of water subject the textile filament yarn or textile staple product to a torque that false twists a textile filament yarn or twist a textile staple product, respectively. The grooves


18


, which can be straight as shown or can be formed spirally in the conical end


17


, are directed at an angle to the direction of running of the yarn or product


14


so that the water jets have components of velocity along the path of the yarn or product


14


as well as laterally thereof This applies a forwarding force to the yarn or product


14


as well as the twisting torque. The flatter the cone


17


, i.e., the greater the cone angle θ, the more is the twisting torque and the less is the forwarding force and vice versa. A drain tube or block


20


is attached to the housing


11


and has a bore


21


which is aligned with the bore


19


, both of which bores


19


,


21


have substantially the same diameter as that of the yarn or product


14


so as to prevent the egress of water therealong. The water preferentially exits from the drain tube or block


20


in the direction of arrow B through an outlet


22


. Three such water outlets


22


can be provided in the drain tube or block


20


, each substantially in alignment with one of the grooves


18


.




Referring now to

FIG. 3

, there is shown a multi-head twist unit


30


. Within a housing


31


are three axially aligned liquid jet devices


32


similar to the type shown in

FIGS. 1 and 2

and mounted in a casing


33


. Parts of jet devices


32


corresponding with those of jet device


10


are identified by the same reference numerals. In the case of jet devices


32


however, the bores


19


are not stepped and extend the full length of the inserts


12


. In addition, drain tubes or blocks


20


are omitted and the water, having impinged on the yarn or product


14


running successively through bores


19


of the three jet devices


32


, exits from the casing


33


through drain holes


34


into the annular space


35


between the casing


33


and the housing


31


. Water outlets


36


are provided in the housing


31


, and in the case that the twist unit


30


is a “stand-alone” unit, labyrinth seals


37


are provided at each end of the housing


31


. Compressed air is provided in the direction of arrows C to pressurize the seals


37


to prevent water egress from the housing


31


along the path of the yarn or product


14


. The use of the multi-head apparatus


30


provides that each successive jet device


32


augments the twist in the yarn or product


14


inserted by the previous jet device


32


. Alternatively, in twisting textile staple products such as yarn sliver or roving, the consecutive jet devices


32


can be arranged to impart opposite twist to the product


14


, i.e., alternatively S and Z twist so that the resulting product


14


has alternative lengths of S and Z twist therein. The cone angles of the cones


17


of the three jet devices


32


can be progressively smaller whereby the first jet device


32


imparts more twisting torque and less forwarding force and the later jet devices


32


impart successively less twisting torque and greater forwarding force to the yarn or product


14


.




An embodiment of a false twist texturing machine arrangement


40


is shown in FIG.


4


. Typically, the yarn


41


is partially drawn and is supplied on supply packages


42


mounted in a creel


43


. The yarns


41


are withdrawn from the packages


42


by a first feed roller pair


44


and fed to a primary heater


45


, and then around a guide roller


46


to a cooling device


47


. From the cooling device


47


the yarn


41


passes through a false twist device


48


and a second feed roller pair


49


. The false twist device


48


imparts a false twist to the yarn


41


which twist runs back to the first feed rollers


44


, these acting as a twist stop device. The heating device


45


heats the twisted yarn


41


which retains the twist memory as it is cooled in the cooling device


47


. The thus textured stretch yarn


50


can be passed directly to a take-up arrangement


51


in which it is wound onto a bobbin


52


driven by surface contact with a driving bowl


53


. Alternatively, the textured yarn


50


can be passed through a setting or second heater


54


to become set yarn


55


before passing to the take-up arrangement


51


. In this case, a third feed roller pair


56


, which forwards the set yarn


55


to the take-up arrangement


51


, is driven at a lower peripheral speed than that of the second feed rollers


49


so that the heating of the textured yarn


50


in the second heater


54


is at a controlled overfeed.




In the case of this invention, the false twisting device


48


is constructed and operates as the device


10


of

FIGS. 1 and 2

or device


30


of

FIG. 3

, with water being introduced into the false twist device


48


in the direction of arrow A as described above. The cooling device


47


is a cylinder through which the heated yarn


41


passes and into which cooling water is introduced in the direction of arrow D and from which the water exits in the direction of arrow E. With this arrangement, the cooling water passes along the cooling device


47


in turbulent contraflow to the running yarn


41


, both of which factors enhance the transfer of heat from the yarn


41


to the cooling water. At the opposed ends of the cooling device


47


, the yarn inlet and yarn outlet are provided with seals


57


which can be pressurized against escape of water therethrough as shown and described in respect of seals


15


,


37


of the false twist devices


10


and


30


.




Conventionally, the heater


45


is a relatively long plate at a temperature close to the melting temperature of the yarn


41


and in contact with which the yarn


41


runs. Alternatively, to reduce the overall size of the machine


40


, the primary heater can be a short non-contact heater at a temperature considerably higher than the melting temperature of the yarn


41


. As an alternative, the roller


46


can be heated in order to heat the yarn


41


as it passes therearound. However, in this case, the primary heater


45


is a vapor heating chamber through which the yarn


41


runs, the preferred vapor being pressure steam. A further roller


58


is disposed to combine with the guide roller


46


to form the twist stop which inhibits twist from running upstream of the rollers


46


,


58


. The untwisted yarn


41


is more receptive to heat transfer than twisted yarn, so that the heater


45


can be smaller than even the short high temperature heaters referred to above. The peripheral speed of the rollers


46


,


58


is greater than that of the first feed rollers


44


so that the heated yarn


41


is drawn between them. The yarn


41


is heated sufficiently by the steam in heater


45


prior to passing through the twist stop rollers


46


,


58


that no further heating is required between the twist stop rollers


46


,


58


and the false twist device


48


. The heat in the yarn


41


is sufficient as it passes into the cooling device


47


for the yarn


41


to retain its twist memory. Due to the turbulent contraflow of cooling liquid in the cooling device


47


, this cooling device


47


is shorter than conventional free-air or plate contact cooling arrangements.




Referring now to

FIG. 5

, there is shown a false twist texturing machine


60


having many of the components as described in respect of machine


40


of FIG.


4


. Corresponding components are identified by the same reference numerals. In this machine arrangement, the heating, cooling and false twisting device are shown to be contiguous, and the heating for the drawing step between the first feed rollers


44


and the rollers


46


,


58


is provided by a heated draw pin


59


. The primary heating, cooling and false twisting device


61


comprises a housing


62


having labyrinth seals


63


at the entrance and exit for the yarn


41


. The labyrinth seals


63


are pressurized, to prevent water egress from the interior of the housing


62


, by compressed air supplied in the direction of arrows C. Within the housing


62


is, in sequence, a primary heating apparatus


64


and a cooling and twisting apparatus


65


. The heating apparatus


64


has a steam inlet


66


and a steam outlet


67


, the yarn


41


being heated by the steam as it passes along the bore


68


of the heating apparatus


64


. The cooling and false twisting apparatus


65


shown is a single head apparatus


10


as shown in

FIGS. 1 and 2

, but preferably a multi-head apparatus


30


as shown in

FIG. 3

is provided in order to increase the twist level imparted to the yarn


41


. As the heated yarn


41


passes into the cooling and false twisting apparatus


65


, it is first cooled, in a cooling zone


38


(see FIG.


3


), due to the effect of the cold water passing through the apparatus


65


. In this cooling zone


38


, the cooling water passes in turbulent contraflow to the running yarn


41


, both of which factors enhance the transfer of heat from the yarn


41


to the cooling water. The jets of water impinging laterally on the yarn


41


impart a false twist to the yarn


41


. This twist runs back through the cooling zone


38


and heating apparatus


64


to the first feed rollers


44


, these acting as a twist stop device. The heating device


64


heats the twisted yarn


41


which retains the twist memory as it is cooled in the cooling zone


38


.




Another significant difference between the machines


40


and


60


is that in the case of machine


60


there is shown a measuring instrument


70


which measures a property of the stretch yarn


50


. Such parameter can be elasticity or crimp modulus. The measuring instrument


70


sends a signal proportional to the value of the measured parameter to a controller


71


which compares that value with a predetermined desired value. If there is a discrepancy between the two values, the controller


71


is operable to control the rate and pressure of the water flow to the false twist apparatus


65


, the speed of the feed rollers


44


,


49


and/or the temperatures of the heating apparatus


64


.




In

FIG. 6

there is shown a machine


72


which is identical with machine


60


of

FIG. 5

except that a second post treatment or setting heater


73


is provided. The textured yarn


50


runs through the secondary heater


73


under controlled overfeed conditions between second feed rollers


49


and third feed rollers


56


to receive its setting heating. The set yarn


74


then passes to the take-up arrangement


51


. The steam issuing from the primary heater


64


is passed to the secondary heater


73


, being further heated or cooled as required under the control of the controller


71


in response to the signal from the measuring instrument


70


which measures a parameter of the set yarn


74


.




Although the embodiments of false twisting apparatus shown are fixed units, the individual jets of water can be individually mounted in the housing so that each is adjustable in respect of its spacing from the axis of the yarn to increase or decrease the twisting torque provided by a specific size of jet of water.




A staple twisting and drawing machine arrangement


140


embodying the above described twisting device


10


is shown in

FIG. 7

The supply of staple product


141


is provided in this case on a supply package


142


, but the supply could be directly from a carding machine or other processing machine (not shown). The product


141


is withdrawn from the package


142


by a first feed roller pair


143


. The product


141


is then forwarded to a twisting device


147


. From the twisting device


147


the twisted staple product


148


passes via a second feed roller pair


149


to a take up arrangement


150


in which it is wound onto a bobbin


151


driven by surface contact with a driving bowl


152


. The twist device


147


imparts a false twist to the product


141


which twist traps the staple fibers into the product


141


to give coherence to the twisted product


148


.




In the case of this invention, the twisting device


147


is constructed and operates as the device


10


of

FIGS. 1 and 2

or alternatively device


30


of

FIG. 3

, with water being introduced into the twisting device


147


in the direction of arrow A as described above. In this case, the twisting apparatus


147


shown is a single head apparatus


10


as shown in

FIGS. 1 and 2

, but preferably a multi-head apparatus


30


as shown in

FIG. 3

is provided in order to increase the twist level imparted to the product


141


or provide alternate lengths of S and Z twisted product


141


depending on whether consecutive jet devices


32


(

FIG. 3

) are arranged to twist the product


141


in the same direction or in opposite directions. If the product


141


is in a heated condition as it passes into the twisting device


147


it can be cooled, in a cooling zone


38


(see FIG.


3


), due to the effect of the cold water passing through the twisting device


147


. In this cooling zone


38


, the cooling water passes in turbulent flow around the running yarn


141


, which enhances the transfer of heat from the yarn


141


to the cooling water. The water, after impinging o the product


141


, leaves the casing


153


in the direction of arrow B, being prevented from escaping from the casing


153


along the path of the product


141


by labyrinth seals


154


.




A measuring instrument


155


is provided to measure a property of the twisted staple product


148


. Such parameter can be bulk or hairiness. The measuring instrument


155


sends a signal proportional to the value of the measured parameter to a control


56


which compares that value with a predetermined desired value. If there is a discrepancy between the two values, the controller


156


is operable to control the rate and/or pressure of the water flow to the twisting device


147


, and/or the speed of the feed rollers


143


and


149


.




While this invention is susceptible of embodiments in many different forms, there is shown in the drawings and will herein be described in detail a preferred embodiment of the invention with the understanding that the present disclosure is to be considered as an exemplification of the principles of the invention and is not intended to limit the broad aspect of the invention to the embodiment illustrated.



Claims
  • 1. A method of manipulating a textile product comprising the steps of:passing the product through a device having at least four openings and a bore with a longitudinal axis, applying a rotational force to the product with at least one jet of liquid directed by the device at an oblique angle to the product, maintaining the product in generally coaxial alignment with the longitudinal axis of the bore and discharging the liquid from at least one of the openings.
  • 2. The method of claim 1 further comprising the step of applying a forwarding force to the product.
  • 3. The method of claim 1 further comprising the step of axially offsetting the at least one jet of liquid relative to the surface of the product.
  • 4. The method of claim 3 further comprising the step of directing the at least one jet of liquid to have components of velocity both along and laterally of the path through the device.
  • 5. The method of claim 3 further comprising the step of applying a plurality of jets of liquid disposed about the path through the device.
  • 6. The method of claim 5 further comprising the step of symmetrically disposing the plurality of jets about the path through the device.
  • 7. The method of claim 5 further comprising the step of applying three jets of liquid symmetrically about the path through the device.
  • 8. The method of claim 1 wherein the liquid is water.
  • 9. The method of claim 1 further comprising the step of passing the product along a path through another device that directs at least one jet of liquid.
  • 10. The method of claim 1 further comprising the step of passing the product along a path through another device that applies an additional rotational force to the product with at least one jet of liquid.
  • 11. The method of claim 1 further comprising the step of passing the product along a path through another device that applies an opposite rotational force to the product with at least one jet of liquid.
  • 12. The method of claim 1 further comprising the steps of applying a twist to the product and controlling the step of applying a twist to the product with a feedback arrangement.
  • 13. The method of claim 12 further comprising the step of measuring a property of the twisted product and using the measurement to control the method of manipulating the textile product.
  • 14. The method of claim 12 further comprising the steps of measuring a property of the twisted product and using the measurement to control the at least one jet of liquid.
  • 15. The method of claim 12 further comprising the steps of measuring a property of the twisted product and using the measurement to control the passing of the product along the path through the device.
  • 16. The method of claim 12 further comprising the step of cooling the product.
  • 17. The method of claim 16 further comprising the step of cooling the product with the device.
  • 18. An apparatus for manipulating a textile product comprising:a jet device having at least four openings and a bore with a longitudinal axis, at least one jet of liquid directed by the device at an oblique angle to the product to apply a rotational force to the product as the product travels through the device while maintaining the product in generally coaxial alignment with the longitudinal axis of the bore, and at least one of the openings providing a dedicated liquid exhaust port and at least one of the other openings providing a dedicated liquid intake port.
  • 19. The apparatus of claim 18 wherein the device applies a forwarding force to the product as the product travels through the device.
  • 20. The apparatus of claim 18 wherein the device directs the at least one jet of liquid axially offset to the surface of the product.
  • 21. The apparatus of claim 20 wherein the device directs the at least one jet of liquid to have components of velocity both along and laterally of the path through the device.
  • 22. The apparatus of claim 20 wherein a plurality of jets of liquid are disposed about the path through the device.
  • 23. The apparatus of claim 22 wherein the plurality of jets are symmetrically disposed about the path.
  • 24. The apparatus of claim 23 wherein three jets are disposed symmetrically about the path.
  • 25. The apparatus of claim 18 wherein the device includes a casing having an axial bore having an axis terminating in a product constricting outlet, the axis defining the path through the device, and at least one liquid flow channel aimed towards the outlet and offset from the axis.
  • 26. The apparatus of claim 18 wherein the device includes a housing having at least one seal against liquid escape along the path.
  • 27. The apparatus of claim 26 wherein the seal is a labyrinth seal.
  • 28. The apparatus of claim 27 wherein the seat is pressurized.
  • 29. The apparatus of claim 28 wherein the seal is gas pressurized.
  • 30. The apparatus of claim 29 wherein the seal is pressurized by compressed air.
  • 31. The apparatus of claim 25 wherein the liquid is water.
  • 32. The apparatus of claim 25 wherein a plurality of the jet devices are disposed successively along the path.
  • 33. The apparatus of claim 32 wherein the plurality of the jet devices are provided in the casing.
  • 34. The apparatus of claim 33 wherein three jet devices are provided in the casing.
  • 35. The apparatus of claim 32 wherein the plurality of the jet devices apply rotational forces to the product in the same direction.
  • 36. The apparatus of claim 32 wherein two of the plurality of the jet devices apply rotational forces to the product in opposite directions.
  • 37. The apparatus of claim 18 further including a feedback arrangement to control the manipulation of the product.
  • 38. The apparatus of claim 37 wherein the feedback arrangement includes a measuring instrument to measure a property of the product and to produce a signal to control the manipulation of the product.
  • 39. The apparatus of claim 38 wherein the signal controls the jet of liquid.
  • 40. The apparatus of claim 38 wherein the signal controls a rate of passing the product through the jet device.
  • 41. The apparatus of claim 18 further including a cooling apparatus that receives the product.
  • 42. The apparatus of claim 41 wherein the cooling apparatus is the jet device.
  • 43. The apparatus of claim 18 further including a winding apparatus disposed downstream of the jet device.
  • 44. A method of applying false twist to a textile filament yarn comprising the steps of:passing the yarn through a jet device having at least four openings and a bore with a longitudinal axis, and applying a rotational force to the yarn with at least one jet of liquid directed by the device at an oblique angle to the yarn, maintaining the yarn in generally coaxial alignment with the longitudinal axis of the bore and discharging the liquid from at least one of the openings.
  • 45. The method of claim 44 further including the steps of applying a false twist to the yarn and cooling the yarn.
  • 46. The method of claim 44 further including the steps of applying a false twist to the yarn and cooling the yarn with the jet device.
  • 47. The method of claim 46 further including the step of heating the yarn prior to the steps of cooling the yarn and applying a twist to the yarn.
  • 48. The method of claim 47 further including the steps of passing the yarn through a twist trap, then passing the yarn through a heating zone, then passing the yarn through a cooling zone and the jet device, and rotating the yarn by the jet device so that the twist runs back to the twist trap, and the yarn is then wound up.
  • 49. The method of claim 48 further including the step of accomplishing the step of heating the yarn as far upstream as the twist trap.
  • 50. The method of claim 48 further including the step of accomplishing the step of heating the yarn prior to the yarn entering the twist trap.
  • 51. The method of claim 50 wherein the yarn is not heated between the twist trap and the jet device.
  • 52. The method of claim 45 further including the step of drawing the yarn prior to the steps of cooling the yarn and applying a twist to the yarn.
  • 53. The method of claim 44 further including the step of applying a forwarding force to the yarn.
  • 54. The method of claim 44 further including the step of applying at least one axially offset jet of liquid to the surface of the yarn.
  • 55. The method of claim 54 further including the step of directing the at least one jet of liquid to have components of velocity both along and laterally of the path through the device.
  • 56. The method of claim 55 further comprising the step of applying a plurality of jets of liquid disposed about the path through the device.
  • 57. The method of claim 55 further comprising the step of symmetrically disposing the plurality of jets about the path through the device.
  • 58. The method of claim 56 further comprising the step of applying three jets of liquid symmetrically about the path through the device.
  • 59. The method of claim 44 wherein the liquid is water.
  • 60. The method of claim 45 further comprising the step of cooling the yarn by immersion in a cooling liquid within a cooling zone.
  • 61. The method of claim 60 further comprising the step of moving the cooling liquid in a contraflow to a traveling direction of the yarn through the cooling zone.
  • 62. The method of claim 60 wherein the cooling zone and the jet device are contiguous.
  • 63. The method of claim 60 wherein the cooling liquid is the liquid directed by the jet device.
  • 64. The method of claim 47 further comprising the step of heating the yarn by vapor.
  • 65. The method of claim 64 further comprising the step of heating the yarn by superheated steam.
  • 66. The method of claim 48 further comprising the step of post treating the yarn prior to the step of winding up the yarn.
  • 67. The method of claim 66 further comprising the step of passing the yarn with controlled overfeed through a heating apparatus.
  • 68. The method of claim 67 wherein the heating apparatus comprises a vapor heating apparatus.
  • 69. The method of claim 68 wherein the vapor is superheated steam.
  • 70. The method of claim 44 further comprising the steps of measuring a property of the false twisted yarn and using the measurement to control the method of manipulating the yarn.
  • 71. The method of claim 44 further comprising the step of measuring a property of the false twisted yarn and using the measurement to control the rotational force applied to the yarn.
  • 72. The method of claim 71 further comprising the step of using the measured property to control the at least one jet of liquid.
  • 73. The method of claim 71 further comprising the step of using the measured property to control the passing the yarn along the path through the device.
  • 74. The method of claim 70 further comprising the step of using the measured property to control the heating step.
  • 75. An apparatus for applying false twist to a textile filament yarn comprising:a jet device having at least four openings and a bore with a longitudinal axis, at least one jet of liquid directed by the device at an oblique angle to the yarn as the yarn passes through the device and maintained in generally coaxial alignment with the longitudinal axis of the bore, and at least one of the openings providing a dedicated liquid exhaust port and at least one of the other openings providing a dedicated liquid intake port.
  • 76. The apparatus of claim 75 further including a cooling apparatus that cools the yarn.
  • 77. The apparatus of claim 76 wherein the cooling apparatus is the jet device.
  • 78. The apparatus of claim 76 further including a heating apparatus that heats the yarn.
  • 79. The apparatus of claim 78 wherein the heating apparatus is upstream of the cooling apparatus.
  • 80. The apparatus of claim 79 further including a heating apparatus, cooling apparatus, and liquid jet twisting device mounted in a common housing that receives the yarn.
  • 81. The apparatus of claim 78 further including a winding apparatus disposed downstream of the jet device.
  • 82. The apparatus of claim 76 further including a drawing apparatus for drawing the yarn.
  • 83. The apparatus of claim 82 wherein the drawing apparatus is disposed upstream of the cooling apparatus.
  • 84. The apparatus of claim 75 wherein the device directs the at least one jet of liquid axially offset to a surface of the yarn.
  • 85. The apparatus of claim 75 wherein the device applies a forwarding force to the yarn as the yarn travels through the device.
  • 86. The apparatus of claim 85 wherein the device directs the at least one jet of liquid to have components of velocity both along and laterally of the path through the device.
  • 87. The apparatus of claim 84 wherein a plurality of jets of liquid are disposed about the path through the device.
  • 88. The apparatus of claim 87 wherein the plurality of jets are symmetrically disposed about the path.
  • 89. The apparatus of claim 88 wherein three jets are disposed symmetrically about the path.
  • 90. The apparatus of claim 84 wherein the device includes a casing having an axial bore having an axis terminating in a yarn constricting outlet, the axis defining the path through the device, and at least one liquid flow channel aimed towards the outlet and offset from the axis.
  • 91. The apparatus of claim 90 wherein the device includes a housing having at least one seal against liquid escape along the path.
  • 92. The apparatus of claim 91 wherein the seal is a labyrinth seal.
  • 93. The apparatus of claim 92 wherein the seal is pressurized.
  • 94. The apparatus of claim 93 wherein the seal is gas pressurized.
  • 95. The apparatus of claim 94 wherein the seal is pressurized by compressed air.
  • 96. The apparatus of claim 84 wherein the liquid directed by the device is water.
  • 97. The apparatus of claim 84 wherein a plurality of the jet devices are disposed successively along the path.
  • 98. The apparatus of claim 97 wherein the plurality of the jet devices are provided in a casing.
  • 99. The apparatus of claim 98 wherein three jet devices are provided in the casing.
  • 100. The apparatus of claim 77 wherein the yarn cooling apparatus is a fluid cooling apparatus in which the yarn passes through a fluid to be cooled by heat transfer thereto.
  • 101. The apparatus of claim 100 wherein the yarn cooling apparatus comprises a cooling chamber with a fluid inlet and a fluid outlet for cooling fluid passed therethrough, and a yarn inlet and yarn outlet.
  • 102. The apparatus of claim 101 wherein the cooling fluid is passed contraflow relative to the yarn.
  • 103. The apparatus of claim 101 wherein the cooling chamber comprises seals against escape of cooling fluid at the yarn inlet and the yarn outlet.
  • 104. The apparatus of claim 103 wherein the seals are labyrinth seals.
  • 105. The apparatus of claim 104 wherein the seals are pressurized.
  • 106. The apparatus of claim 105 wherein the seals are gas pressurized.
  • 107. The apparatus of claim 106 wherein the seals are pressurized by compressed air.
  • 108. The apparatus of claim 100 wherein the cooling fluid is a liquid.
  • 109. The apparatus of claim 108 wherein the cooling fluid is water.
  • 110. The apparatus of claim 108 wherein the passing of liquid through the cooling chamber is arranged to be turbulent.
  • 111. The apparatus of claim 108 wherein the jet device and the cooling apparatus have a common liquid.
  • 112. The apparatus of claim 78 wherein the heating apparatus is a vapor heating apparatus.
  • 113. The apparatus of claim 112 wherein the vapor is superheated steam.
  • 114. The apparatus of claim 113 wherein the heating apparatus comprises a housing having seals against escape of steam at a yarn inlet and at a yarn outlet thereof.
  • 115. The apparatus of claim 114 wherein the seals are labyrinth seals.
  • 116. The apparatus of claim 115 wherein the seals are pressurized.
  • 117. The apparatus of claim 116 wherein the seals are gas pressurized.
  • 118. The apparatus of claim 117 wherein the seals are pressurized by compressed air.
  • 119. The apparatus of claim 117 wherein the seals are pressurized by superheated steam.
  • 120. The apparatus of claim 81 further comprising a treatment portion operable to post treat the yarn.
  • 121. The apparatus of claim 120 further comprising a feed device operable to pass the yarn with controlled overfeed through a further heating apparatus.
  • 122. The apparatus of claim 121 wherein the further heating apparatus comprises a vapor heating apparatus.
  • 123. The apparatus of claim 122 wherein the heating apparatus and the further heating apparatus use a same vapor in sequence.
  • 124. The apparatus of claim 81 further including a feedback arrangement to control the manipulation of the yarn.
  • 125. The apparatus of claim 124 wherein the feedback arrangement includes a measuring instrument to measure a property of the false twisted yarn and to produce a signal in response thereto.
  • 126. The apparatus of claim 125 wherein the signal controls the jet of liquid.
  • 127. The apparatus of claim 125 wherein the signal controls a rate of passing the yarn through the jet device.
  • 128. The apparatus of claim 125 wherein the signal controls a heating step.
Priority Claims (4)
Number Date Country Kind
9410379 May 1994 GB
9915922 Jul 1999 GB
9915923 Jul 1999 GB
9915924 Jul 1999 GB
RELATED APPLICATIONS

This application is a continuation in part of U.S. patent application Ser. No. 09/356,687, filed Jul. 20, 1999 now U.S. Pat. No. 6,139,588, which is a continuation of U.S. patent application Ser. No. 08/737,653, filed Nov. 22, 1996, now U.S. Pat. No. 5,931,972, which claims priority under 35 U.S.C. §119 and 37 C.F.R. §1.55 which is a 371 of International Application No. PCT/GB95/01170 filed May 23, 1995; Great Britain Patent Application Serial No. 9410379.3, filed May 24, 1994; Great Britain Patent Application Serial No. 9915924.6, filed Jul. 8, 1999; Great Britain Patent Application Serial No. 9915923.8, filed Jul. 8, 1999; and Great Britain Patent Application Serial No. 9915922.0, filed Jul. 8, 1999. This application also is related to a co-pending U.S. Patent Application entitled “Apparatus and Method for Texturing Yarn,” Ser. No. 09/513,802, filed on Feb. 25, 2000, having the same common assignee, and incorporated herein by reference.

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Continuations (1)
Number Date Country
Parent 08/737653 US
Child 09/356687 US
Continuation in Parts (1)
Number Date Country
Parent 09/356687 Jul 1999 US
Child 09/513595 US