Apparatus and method for feeding printing plate precursors

Information

  • Patent Grant
  • 6651561
  • Patent Number
    6,651,561
  • Date Filed
    Thursday, April 4, 2002
    22 years ago
  • Date Issued
    Tuesday, November 25, 2003
    20 years ago
Abstract
An apparatus for feeding printing plate precursors is provided with a detecting sensor for detecting a position of a separation plate mounted on a cassette accommodating printing plate precursors, and a plate surface detecting sensor for detecting an uppermost plate of printing plate precursors stacked in the cassette. A relative position of the separation plate with respect to suction nozzles of a suction frame of the apparatus for feeding plates is controlled constant.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The present invention relates to an apparatus and a method for feeding printing plate precursors, wherein printing plate precursors are accommodated in a stack, and an uppermost printing plate precursor is removed from the stack such that it is kept in a state of substantially parallel to lower plates.




2. Description of the Related Art




A technique has been developed, wherein a printing plate precursor such as a photopolymer plate having a photosensitive layer (for example, a photopolymerization layer) provided on a support is used and an image is directly recorded on the photosensitive layer of the printing plate precursor using a laser beam or the like. There is an automatic exposure apparatus for printing plate precursors.




In such a technique, printing plate precursors have to be transferred one after another in order for image recording on a printing plate precursor to be performed rapidly. For this purpose, a plurality of the printing plate precursors and interleaf papers for protecting the printing surface of the printing plate precursors are accommodated in a cassette in which the plates and the interleaf papers are alternately stacked. The plates and the interleaf papers are kept in this condition at a predetermined position, then the printing plate precursors are automatically removed one-by-one by a suction-adhering apparatus including suction nozzles and fans, and then transferred to the exposure portion.




Further, the cassette in which the printing plate precursors are accommodated is provided with a separation plate, which corresponds with both corners of the upper ends of the accommodated printing plate precursors. When a printing plate precursor is removed from the cassette by the suction-adhering apparatus such as suction nozzles and fans, the separation plate engages with the printing plate precursor and causes the both corners of the upper end of the printing plate precursor to bend. Consequently, the printing plate precursor which is suction-adhered can be separated from the underlying printing plate precursor or the interleaf paper rapidly and removed.




In the prior art, a suction-adhering apparatus including suction nozzles and fans is provided in a feeding apparatus body. While, cassettes are detachable from the feeding apparatus body. A plurality of cassettes each accommodating printing plate precursors of different sizes are provided, and they are selected in accordance with need and mounted in the feeding apparatus body.




For this reason, the structure is such that even when the cassette is changed, the relative position of the suction-adhering apparatus with respect to the cassette basically corresponds in design. However, deviation of the position of the suction-adhering apparatus with respect to each cassette may occur due to differences in the printing apparatus.




Here, after suction nozzles of a suction-adhering apparatus suction-adheres a printing plate precursor, the nozzles must be raised to a position at which a separation plate can separate the plate properly.




This movement starts with the position of the suction-adhering apparatus as an initial position. The suction-adhering apparatus is provided in a unit capable of moving toward and away from the cassette, along with a plate sensor for detecting the uppermost printing plate precursor accommodated in the cassette. Therefore, the position of this unit is determined as the initial position.




The unit approaches the cassette from the initial position. Then, when the uppermost printing plate precursor is detected by the plate detecting sensor, approaching movement of the unit is stopped after movement of a predetermined amount after detection. At this point, the suction nozzles of the suction apparatus adheres to the plate surface, then the printing plate precursor can be suction-adhered by starting suctioning.




After this operation, the unit is moved in a direction away. From the cassette it is moved to a position which has been memorized as the most optimum point for the separating position. When the unit is driven by a pulse motor, the pulse number should be memorized.




However, as described above, when the relative position of the apparatus body with respect to the cassettes does not match, an optimum positioning can not be unconditionally determined.




For this reason, in the vicinity of the optimum separating position, the suction nozzles which suction-adhere a printing plate precursor is moved intermittently so as to secure the optimum position which is different each time.




This problem can be resolved to a certain extent by memorizing the optimum separating position of the suction nozzles as an initial value and using amending data to amend the initial value for each cassette. However, a separate apparatus for discriminating cassettes is needed. Further, if an error occurs in discriminating the cassettes, separating efficiency may decrease. As strict control of the operation is needed, control operation for an operator becomes complicated.




Further, even in the case where the cassettes are the same size the positioning error may be caused due to the member in which the cassette is mounted. In this case, the amending data is not useful.




SUMMARY OF THE INVENTION




The present invention has been devised in view of the above-described circumstances, and an object thereof is to achieve a sheet feeding apparatus for printing plate precursors by which at each feeding the optimum position of a suction-adhering apparatus can be determined and sheet-feeding with efficient separation can be reliably provided.




A first aspect of the present invention is an apparatus for feeding printing plate precursors, the apparatus comprising: a cassette which accommodates printing plate precursors in a stack, the cassette including a separation plate that engages with corners of the printing plate precursors for aiding to separate an uppermost printing plate precursor from underlying printing plate precursors; a suction unit including a suction member which suction-adheres to an uppermost printing plate precursor accommodated in the cassette, the suction unit being supported so as to be movable toward and away from the cassette; a driving device which moves the suction unit; a plate detecting sensor provided in the suction unit, the plate detecting sensor being positioned within a predetermined distance of a printing plate precursor using a suction surface of the suction member as a reference so as to detect a position of the uppermost printing plate precursor when the suction unit moves close to the printing plate precursor; a separating plate detecting sensor provided in the suction unit, the separating plate detecting sensor for detecting the separating plate or a member having a fixed relative position with respect to the separating plate before the plate detecting sensor detects the uppermost printing plate precursor; and a controlling device which controls the driving device on the basis of the detection by the plate detecting sensor and the separation plate detecting sensor to move the suction unit toward and away from the cassette while controlling timing of the suction member for removal of printing plate precursors.




According to the present invention, a suction unit is moved towards cassettes from the predetermined position. During this movement, a position, at which a separation plate is detected by a separation plate detecting sensor, is memorized. Further, a member whose relative position with respect to a separation plate is fixed, may be detected instead of direct detection of the separation plate.




A second aspect of the present invention is A method for feeding printing plate precursors from a cassette holding the printing plate precursors in a stack, the method comprising the steps of: determining the initial position of a movably mounted suction frame which suction adheres printing plate precursors to suction nozzles provided on the suction frame by application of reduced pressure to the suction nozzles; moving the suction frame toward the cassette using a pulse-controlled motor which when operated moves the suction frame away and towards the cassette; detecting a portion of the cassette with a first sensor; detecting a surface of an uppermost printing plate precursor in the stack in the cassette with a second sensor; reading a first drive controlling pulse number of the motor; and moving the suction frame further downward by a predetermined amount and stopping the frame at a position at which the suction nozzles adhere to the uppermost printing plate on the stack when reduced pressure is applied to the suction nozzles.




At this point, the suction unit continues the movement. During this movement, the uppermost printing plate precursor accommodated in the cassette is detected by the plate detecting sensor. Then, a suction-adhering member closely contacts the uppermost printing plate precursor by moving by the predetermined amount.




After a suction-adhering member closely contacts the printing plate precursor, the suction-adhering member is moved apart from a cassette. At this point, the suction-adhering unit is moved to the separation plate detecting position which was memorized previously, then the unit is stopped.




A separation plate detecting point of a separation plate detecting apparatus is defined as an optimum separating point when a suction-adhering member suction adheres to a printing plate precursor. Consequently, the uppermost printing plate precursor is separated from an underlying plate precursor reliably and transferred to the next process.




As described above, an optimum point for separating is determined and an efficient separation is provided by a proper detection of a separation plate detecting apparatus. Even if a cassette is changed, operation for rewriting amending data and the like is not needed.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a structural diagram which schematically shows an automatic exposure apparatus applied to an embodiment of the present invention.





FIG. 2

is a structural diagram which schematically shows the main portion of the automatic exposure apparatus having the sheet feeding section to which the present invention is applied.





FIG. 3

is a schematic structural diagram of the sheet feeding section having the suction unit to which the present invention is applied.





FIG. 4

is a schematic diagram of the main portion of the suction unit, which shows relative positions of suckers and suction fans with respect to photopolymer plates accommodated in a cassette.





FIG. 5

is a schematic diagram of the main portion of the suction unit, which shows the relative positions of the suckers and the suction fans with respect to photopolymer plates accommodated in the cassette, when seen from a side different from the view of FIG.


4


.





FIG. 6

is a block diagram which schematically shows connection to a sheet feeding controller provided in the suction unit.





FIG. 7A

is a conceptual diagram showing relative positions of a plate detecting sensor, suction nozzles and a separation plate detecting sensor with respect to each other at time of separating a separation plate.





FIG. 7B

is a conceptual diagram showing relative positions of a plate detecting sensor, suction nozzles and a separation plate detecting sensor with respect to each other at time of a detecting a separation plate.





FIG. 7C

is a conceptual diagram showing relative positions of a plate detecting sensor, suction nozzles and a separation plate detecting sensor with respect to each other at a time of suction-adhering.





FIG. 8

is a flow chart showing an example of take-out processing of interleaf papers from a cassette.





FIGS. 9A and 9B

are flow charts showing an example of take-out processing of photopolymer plates from a cassette.











DESCRIPTION OF THE PREFERRED EMBODIMENTS





FIG. 1

shows an automatic exposure apparatus


100


according to an embodiment of the present invention. The automatic exposure apparatus


100


includes a sheet feeding section


106


by which a plate accommodating section


104


, in which photopolymer plates


102


(see

FIG. 3

) placed on a carriage


200


are accommodated, and the photopolymer plates


102


accommodated in the plate accommodating section


104


are removed, a surface table


110


for positioning and holding the photopolymer plates


102


, a plate supplying section


108


for transferring the photopolymer plates


102


removed by the sheet feeding section


106


to the surface table


110


, and an exposure section


112


in which an image is recorded on a photopolymer plate


102


positioned on the surface table


1110


.




An automatic processing apparatus


116


can be provided at a downstream side of the automatic exposure apparatus


100


via a buffer section


114


, and supplying of plates, exposure, and processing can all be automatically processed.




As illustrated in

FIG. 2

, the plate accommodating section


104


includes a floor portion


104


A at a position higher than the floor surface FL on which the carriage


200


moves, and the carriage


200


is formed so as to ride on the floor portion


104


A above the floor surface FL. The carriage


200


includes casters


120


which can each move to a position at which it projects from the carriage


200


(that is, the position indicated by the phantom lines in

FIG. 2

) and also to a position at which it is accommodated in the carriage


200


(that is, the position indicated by solid lines in FIG.


2


). The carriage


200


can be moved by the casters


120


on the floor surface FL. Further, the carriage


200


is accommodated in the plate accommodating section


104


at a predetermined position in such a manner that the casters


120


are moved to the accommodated position so as to be made retractable toward the upper side corresponding to an operation of accommodating the carriage


200


in the plate accommodating section


104


, and the carriage


200


moves by auxiliary rollers


122


on the floor portion


104


A.




An accumulating portion


206


is provided in the carriage


200


and a cassette


208


is mounted in the accumulating portion


206


in such a manner as to be inclined at a predetermined angle. A large number of (for example, several tens of) photopolymer plates


102


are accommodated in advance on a bottom plate


212


of the cassette


208


in a stack, and the photopolymer plates


102


are loaded in the plate accommodating section


104


by mounting the carriage


200


in the plate accommodating section


104


.




As shown in

FIG. 3

, the photopolymer plates


102


are each protected in such a manner that the surface thereof (on which a photosensitive layer formed by a photopolymerization layer is provided) is covered by interleaf paper


118


. The photopolymer plates


102


and interleaf papers


118


are thus alternately stacked in the cassette


208


. As shown in

FIGS. 1 and 2

, the cassette


208


is equipped with a shutter


210


, and due to the shutter


210


being closed in cases other than when it is placed in a dark room, the photopolymer plates


102


are prevented from being undesirably exposed to light.




The photopolymer plates


102


are disposed to face the sheet feeding section


106


in a state of being inclined at a predetermined angle by mounting the carriage


200


in the plate accommodating section


104


. The carriage


200


is placed in the plate accommodating section


104


and the plate accommodating section


104


is placed into a light shielding state, and the shutter


210


of the cassette


208


is opened. In this state, the photopolymer plates


102


can be removed from the cassette


208


.




The sheet feeding section


106


provided above the plate accommodating section


104


is equipped with a plurality of suckers or suction nozzles


124


. A predetermined position at an upper end of each of the interleaf paper


118


and the photopolymer plate


102


adheres to the suckers


124


when operated, and the interleaf paper


118


and the photopolymer plate


102


are sequentially removed from the cassette


208


and transferred to the plate supplying section


108


.




The plate supplying section


108


is mainly divided into the following four parts: a shared conveying portion


128


in which the photopolymer


102


or interleaf paper


118


is received from the sheet feeding section


106


and conveyed; a photopolymer plate conveying portion


130


which receives the photopolymer plate


102


and conveys the same to the surface table


110


; an interleaf paper conveying portion


134


which receives the interleaf


118


and conveys the same to an interleaf paper receiving box


132


provided in the carriage


200


; and a conveying switch portion


136


which functions as a guide from the shared conveying portion


128


to any one of the photopolymer plate conveying portion


130


and the interleaf paper conveying portion


134


by a switching operation.




As shown in

FIG. 2

, in the shared conveying portion


128


, a roller


128


A of a state indicated by the broken line is disposed apart from a roller


128


B. When the photopolymer plate


102


or the interleaf paper


118


is removed by the sheet feeding section


106


and raised to a position of delivery, the roller


128


A of another state indicated by the solid line moves toward the roller


128


B and nips to convey the leading end of the raised photopolymer plate


102


or interleaf paper


118


to the conveying switch portion


136


. When the interleaf paper


118


is removed from the cassette


208


, the conveying switch portion


136


of a state indicated by the broken line switches the conveying portion


134


. Further, when the photopolymer plate


102


is removed from the cassette


208


, the conveying switch portion


136


of another state indicated by the solid line switches the conveying path so as to convey the photopolymer plate


102


to the photopolymer plate conveying portion


130


.




The carriage


200


is provided with the interleaf paper receiving box


132


, and the interleaf paper


118


removed from the cassette


208


by the sheet feeding section


106


is guided by the interleaf paper conveying portion


134


to the interleaf paper receiving box


132


provided in the carriage


200


. A pair of rollers


144


is provided at an insertion opening


142


for the interleaf paper


118


, which is formed in an upper side of the interleaf paper receiving box


132


. These rollers are driven to rotate at a linear velocity slightly or about 1.1 times faster than the conveying speed in the interleaf paper conveying portion


134


. As a result, when the interleaf paper


118


extends across a region between the interleaf paper conveying portion


134


and the rollers


144


, it is conveyed while maintaining a predetermined tension therein, and occurrence of jamming caused by a slack or the like can be prevented.




Further, guide plates


146


formed in such a manner that a distance therebetween (in a direction along a thickness of the interleaf paper


118


) gradually decreases from top to bottom in a tapered manner, are provided at the upstream side of insertion opening


142


in the direction of the conveying path of the interleaf paper


118


. The guide plate


146


formed in the tapered shape and facing each other are each provided with a charge removing brush


148


so as to remove electrostatic charge from the interleaf paper


118


to be inserted in the insertion opening


142


.




The pair of rollers


144


includes skewered rollers. Partition plates


150


disposed at the side of the rollers have recesses complementary to the rollers of the skewered rollers, such that the rollers are disposed within the recesses. As a result, even if a portion of the interleaf paper


118


received in the interleaf paper receiving portion


132


contacts the rollers


144


, wrapping of the interleaf paper


118


around the rollers


144


can be prevented by the partition plates


150


.




On the other hand, when the photopolymer plate


102


is removed from the cassette


208


, the conveying switch portion


136


switches the conveying path so as to guide the photopolymer plate


102


to the photopolymer plate conveying portion


130


. Thereafter, the photopolymer plate


102


is transferred by the photopolymer plate conveying portion


130


to the surface table (see

FIG. 1

) in a state of being conveyed substantially horizontally.




As illustrated in

FIG. 1

, the upper surface of the surface table


110


is disposed at a position lower than a position at which the photopolymer plate is horizontally conveyed in the photopolymer plate conveying portion


130


. Further, there is a space or a gap between the surface table


110


and the photopolymer plate conveying portion


130


in the direction in which the photopolymer plate is conveyed. For this reason, the photopolymer plate


102


conveyed from the photopolymer plate conveying portion


130


arrives at the surface table


110


in such a manner that the leading end thereof slightly hangs, and the trailing end of the photopolymer plate


102


in the conveying direction is positioned further at the upstream side of the surface table


110


in the conveying direction of the plate


102


. A movable body


152


is provided at this upstream side of the surface table


110


so as to be capable of moving close to and apart from the surface table


110


.




The movable body


152


includes a temporary supporting plate, a pushing plate, a puncher, and the like, which are all not shown. Hanging of the photopolymer plate


102


conveyed onto the surface table


110


is prevented by the temporary supporting plate.




Further, the pushing plate (not shown) provided in the movable body


152


pushes the trailing end of the photopolymer plate


102


so as to cancel a diagonal feed of the photopolymer plate


102


, and the photopolymer plate


102


is conveyed to a predetermined reference position in the conveying direction. The reference position is set in such a manner that the trailing end of the photopolymer plate


102


in the conveying direction slightly protrudes from the surface table


110


.




At the reference position, sensors (not shown) are respectively provided at plural positions including two corners at the trailing end of the photopolymer plate


102


in the conveying direction. Due to the trailing end of the photopolymer plate


102


being detected by the sensors, pushing by the pushing plate is stopped. Further, these sensors are also used to detect positions on the photopolymer plate


102


along the transverse direction perpendicular to the conveying direction. That is, the corners of the photopolymer plate


102


and the sensors are caused to coincide with each other by the surface table


110


moving in the transverse direction of the photopolymer plate


102


perpendicular to the conveying direction, and the position at which the corners of the photopolymer plate


102


and the sensors coincide with each other is registered as an initial position of the photopolymer plate


102


.




The position of the photopolymer plate


102


moved to the initial position is set so as to become a relative position for a scanning/exposure starting position in the exposure section


112


. In this state, the photopolymer plate


102


is sucked and held by negative pressure supplied to a suction groove (not shown) provided in the surface table


110


. The puncher provided in the movable body


152


punches holes in the photopolymer plate


102


sucked and held by the surface table


110


.




The surface table


110


is movable in a reciprocating manner (which is common to a movement for positioning in the transverse direction perpendicular to the conveying direction) at a uniform velocity between a first position indicated by the solid line in

FIG. 1

at which the photopolymer plate


102


is received from the photopolymer plate conveying portion


130


and a second position indicated by the phantom line in

FIG. 1

at which the photopolymer plate


102


is accommodated in the exposure section


112


.




In the exposure section


112


, a scanning unit


164


is provided at a position above the conveying path on the surface table


110


. Main scanning in a direction perpendicular to the moving direction of the surface table


110


is carried out using laser beams which are controlled so as to be modulated in accordance with an image signal. Forward movement of the surface table


110


is sub-scan movement. Thus, during the forward movement of the surface table


110


to the exposure section


112


, an image is recorded on the photopolymer plate


102


held on the surface table


110


, and the photopolymer plate


102


is moved back to an original position by backward movement of the surface table


110


. After the photopolymer plate


102


placed on the surface table


110


has been moved back to the original position, vacuum application is terminated thereby releasing the plate


102


.




In correspondence to the surface table


110


on which the photopolymer plate


102


with an image being recorded is moved back to the original position, a discharging mechanism section


166


placed in a waiting state at the side of the trailing end of the photopolymer plate


102


, in the conveying direction of the plate


102


by the photopolymer plate conveying portion


130


, passes above the surface table


110


and moves to the leading end of the photopolymer plate


10


.




The discharging mechanism section


166


is provided with hook portions


166


A for supporting the trailing end of the photopolymer plate


102


. Due to the trailing end of the photopolymer


102


protruding from the surface table


110


being lifted up by the temporary supporting plate provided in the movable body


152


and the discharging mechanism section


166


being moved in the direction in which the photopolymer plate


102


is conveyed, the photopolymer plate


102


is conveyed to the buffer section


114


at the downstream side of the surface table


110


by being caught by the hook portions


166


A and accompanied with the movement of the discharging mechanism section


166


. In the buffer section


114


, the photopolymer plate


102


is smoothly conveyed out to the automatic processing apparatus


116


while eliminating a difference between a speed at which it is discharged by the discharging mechanism section


106


and a speed at which it is conveyed in the automatic processing apparatus


116


.





FIGS. 3 through 5

each show the sheet feeding section


106


provided in the automatic exposure apparatus


100


. In the embodiment of the present invention, the photopolymer plate


102


, which is one kind of printing plate precursor, is used as a plate-shaped member and the interleaf paper


118


is used as a sheet material. The photopolymer plates


102


and the interleaf papers


118


are accommodated in the cassette


208


in a state of being alternately stacked on the bottom plate


212


. In

FIGS. 4 and 5

, the transverse direction of the photopolymer plate


102


, i.e., the direction perpendicular to the plane of

FIG. 3

, perpendicular to the direction in which the photopolymer plate


102


is conveyed between the shared conveying portion


128


and the photopolymer plate conveying portion


130


, is indicated by a double-headed arrow W.




As illustrated in

FIG. 3

, the sheet feeding section


106


is provided with a pair of side plates


20


(only one of them is shown), and a suction unit


10


is disposed between the pair of side plates


20


. The cassette


208


placed on the carriage


200


is made to face the suction unit


10


at a fixed position and also at a fixed interval with respect to the suction unit


10


with the carriage


200


being mounted at a predetermined position in the plate accommodating section


104


.




In the suction unit


10


, a shaft


22


is disposed so as to span between the pair of side plate


20


at upper portions of the side plates


20


at the upper side in FIG.


3


. Sprockets


24


are respectively mounted at both ends of the shaft


22


at the sides of plates


20


. Further, a sprocket


26


is mounted in the side plate


20


at the side of the cassette


208


, and a chain


28


is entrained between and around the sprockets


24


and


26


.




An elevating motor


30


serving as an elevator is mounted at one of the pair of side plates


20


, and a gear


32


mounted on a driving shaft


30


A of the elevating motor


30


meshes with a gear


34


mounted at the shaft


22


. As a result, when the elevating motor


30


is driven, the sprockets


24


and


26


are rotated and the chain


28


is moved between the sprockets


24


and


26


in a direction substantially perpendicular to the surface of the photopolymer plates


102


stacked in the cassette


208


.




The suction unit


10


includes a suction frame


36


disposed between the side plates


20


. The suction frame


36


is connected to the chain


28


via a bracket


383


. Further, guide rails


40


are respectively mounted to the side plates


20


on the surface thereof facing each other. The suction frame


36


is provided with side bases


42


which face the side plates


20


respectively. Sliders


44


are mounted at the side bases


42


and each include plural pairs of frames


46


disposed with the guide rails


40


interposed therebetween.




As a result, when the elevating motor


30


is driven, the suction frame


36


moves along the guide rail


40


and moves up and down substantially perpendicular to the photopolymer plate


102


in the cassette


208


.




As the elevating motor


30


, a DC motor having an encoder, or a pulse motor is used. Accordingly, in the suction unit


10


, the speed at which the suction frame


36


moves, and the amount by which the suction frame


36


moves, can be properly controlled.




A supporting base


48


is provided in the bracket


38


of the suction frame


36


so as to face the cassette


208


. Three shafts


50


,


52


and


54


extend though the supporting base


48


along the transverse direction of the photopolymer plate


102


.




As illustrated in

FIG. 4

, a bracket


56


is mounted so as to straddle over the shafts


50


and


52


, and a bracket


58


is mounted so as to straddle over the shafts


50


,


52


and


54


. The brackets


56


and


58


are mounted, for example, in such a manner that the shafts


50


,


52


and


54


pass through slide blocks (not shown) provided at the rear side thereof.




The bracket


56


faces a transverse-direction intermediate portion of the photopolymer plate


102


accommodated in the cassette


208


, and the brackets


58


respectively face both the transverse-direction end portions of the photopolymer plate


102


. The bracket


56


is fixed at a predetermined intermediate position between the shafts


50


and


52


, and the brackets


58


are disposed respectively at sides of both ends of the shafts


50


,


52


and


54


and can each be moved in directions in which it moves away and towards the bracket


56


in accordance with the size of the photopolymer plate


102


accommodated in the cassette.




A fan base


60


is disposed below the bracket


56


and a fan base


62


is disposed below each of the bracket


58


. The fan base


60


and the fan bases


62


are supported in such a manner as to be respectively connected to the brackets


56


and


58


by a plurality of shafts


64


. As shown in

FIG. 5

, respective lower surfaces of the fan bases


60


and


62


are each disposed linearly and parallel to the surface of the photopolymer plate


102


accommodated in the cassette


208


.




As illustrated in

FIGS. 4 and 5

, the fan base


60


is provided with a plurality of suction fans


126


along the transverse direction of the photopolymer plate


102


, and each of the fan bases


62


is provided with one suction fan


126


. For example, the present embodiment employs three suction fans


126


. The suction fan


126


includes a vent opening portion at the central portion thereof, and is constructed to suck air from the fan bases


60


and


62


at the side of the cassette


208


by driving a fan motor (not shown) to blow out air.




As illustrated in

FIG. 4

, the bracket


56


is provided with the suction nozzles


124


which are respectively mounted at both sides of the bracket


56


with the fan base


60


interposed therebetween. The bracket


58


are each provided with the suction nozzles


124


mounted at an outer side of the bracket


58


along the transverse direction of the photopolymer plate


102


. As illustrated in

FIGS. 4 and 5

, these suction nozzles


124


are each disposed near the suction fan


126


.




An end of the suction nozzle


124


slightly protrudes from the rear surface of the fan base


60


or


62


toward the cassette


208


. Further, when the end of the suction nozzle


124


abuts against the photopolymer plate


102


or the interleaf paper


118


and is pushed down, the suction nozzle


124


is apt to be flattened.




As shown in

FIG. 5

, the suction nozzles


124


are each connected to a negative pressure source such as a vacuum pump


82


via, for example a pipe line


80


A or a pipe line


80


B. Further, the pipe lines


80


A and


80


B are respectively provided with solenoid valves


84


A and


84


B. Due to the solenoid valves


84


A and


84


B being opened in a state in which the vacuum pump


82


is actuated, negative pressure is fed to each of the suction nozzles


124


. At this time, since the suction nozzles


124


is apt to be flattened by abutting against the photopolymer plate


120


or the interleaf paper


118


can reliably be suction-adhered by the suction nozzle


124


.




The end of each of the suction nozzles


124


slightly protrudes from the rear surface of the fan base


60


or


62


and a predetermined stepped portion is formed between the end of the suction nozzle


124


and the lower surface of the fan base


60


or


62


. When the suction nozzle


124


is made to abut against the photopolymer plate


102


or the interleaf paper


118


, a small clearance is formed between the fan bases


60


and


62


, and the photopolymer plate


102


or the interleaf paper


118


without the fan bases


60


and


62


contacting the surface of the photopolymer plate


102


or interleaf paper


118


. As a result, the photopolymer plate


102


is prevented from being damaged due to the fan bases


60


and


62


contacting the photopolymer plate


102


, and a suction efficiency of the suction fan


126


at the time of drawing in the interleaf paper


118


by suction, becomes higher.




In the suction unit


10


, when the interleaf paper


118


is removed from the cassette


208


, first, the suction fans


126


are actuated in a state of being moved close to the interleaf paper


118


with a predetermined space therebetween, and the interleaf paper


118


is lifted up due to suction force of the suction fans


126


. Thereafter, the interleaf paper


118


is suction-adhered to the suction nozzles


124


.




Further, in the suction unit


10


, when the interleaf paper


118


is suction-adhered to the suction nozzles


124


, the suction frame


36


is moved upward to a position of delivery to the shared conveying portion


128


in which the interleaf paper


118


faces the rollers


128


A and


128


B of the shared conveying portion


128


, and the interleaf paper


118


is nipped by the rollers


128


A and


128


B of the shared conveying portion


128


. In this state, suction holding of the interleaf paper


118


by the suction nozzles


124


is released and the interleaf paper


118


is passed to the shared conveying portion


128


.




Moreover, in the suction unit


10


, when the photopolymer plate


102


is removed from the cassette


208


, the suction frame


36


is moved downward to a position at which all of the suction nozzles


124


contact the photopolymer plate


102


, and the photopolymer plate


102


is suction-adhered to the suction nozzles


124


. Thereafter, the suction frame


36


is moved upward to the position of delivery and the photopolymer plate


102


is lifted up and passed to the shared conveying portion


128


. Sheet feeding of the photopolymer plate


102


will be described later in details.




As illustrated in

FIGS. 3 through 5

, to the cassette


208


is provided with separation plates


66


at predetermined positions which face the peripheral edge of the photopolymer plate


102


. When the photopolymer


102


is lifted up by the suction nozzles


124


, the peripheral edge of the photopolymer plate


102


is caught by the separation plates


66


and thereby bends between the separation plates


66


and the suction nozzles


124


.




In the suction unit


10


, due to the suction nozzles


124


being lifted up to a predetermined height with respect to the separation plates


66


provided in the cassette


208


, the photopolymer plate


102


is provided so as to bend between the suction nozzles


124


and the separation plates


66


at a predetermined curvature. Due to the photopolymer plate


102


being bent between the suction nozzles


124


and the separation plates


66


at an appropriate curvature, the photopolymer plate


102


is separated from an interleaf paper


118


lifted up by closely contacting a lower surface of the photopolymer plate


102


, or from a subsequent photopolymer plate


102


. As a result, only the uppermost photopolymer plate


102


can be lifted up from the cassette


208


.




As illustrated in

FIG. 4

, the cassette


208


is also provided with interleaf paper keepers


68


facing the upper end of the interleaf paper


118


. When the cassette


208


is mounted on the carriage


200


in an inclined manner, the interleaf paper keepers


68


are provided to abut against the uppermost interleaf paper


118


to prevent curling and falling of the interleaf paper


118


, which is typically not firm.




As illustrated in

FIG. 6

, the suction unit


10


includes a sheet feeding controller


90


having a microcomputer. The sheet feeding controller


90


operates based on a signal from a main controller (not shown) of the automatic exposure apparatus


100


, and controls removal of the photopolymer plate


102


and the interleaf paper


118


from the cassette


208


.




The elevating motor


30


, vacuum pump


82


, solenoid valves


84


A and


84


B, and the like are connected via a driver (not shown) to the sheet feeding controller


90


. Further, a pressure sensor


92


, a separation plate detecting sensor


95


, a plate/paper discrimination sensor


72


, and a plate detecting sensor


70


are also connected to the sheet feeding controller


90


.




As illustrated in

FIG. 3

, a separation plate detecting sensor


95


is provided at a top end of a bracket


97


which is disposed at the top end of the cassette


208


from the bracket


56


. The separation plate detecting sensor


95


has a detecting shaft


95


A which protrudes to a separation plate


66


from the bracket


97


, and an abutting portion


95


B is provided at the top end of the detecting shaft


95


A. The abutting portion


95


B is disposed so as to oppose the separation plate


66


. Consequently, the separation plate


66


is detected when a suction frame


36


moves closer from the cassette


208


and the separation plate detecting sensor


95


contacts the separation plate


66


. This position is defined as a reference for the separating position for the suction frame


36


including suction nozzles


124


and the like.




Usually, the suction frame


136


is placed in a waiting state on a top portion of a guiding rail


40


as an initial point referred to as HP below. HP detecting sensor


94


can be also provided.




Further, the plate/paper discrimination sensor


72


is mounted at the bracket


58


so as to face the peripheral edge of the photopolymer plate


102


, that is a non-image region, accommodated in the cassette


208


. As the plate/paper discrimination sensor


72


, for example, a reflection type photosensor is used. Light irradiated from a light projecting portion and reflected by the photopolymer plate


102


or the interleaf paper


118


is received by a light receiving portion.




At this time, an amount of the received light varies due to a difference in reflectance between the photopolymer plate


102


and the interleaf paper


118


, and therefore, a determination can be made as to whether the uppermost layer is the photopolymer plate


102


or the interleaf paper


118


by a sheet feeding controller


90


. The distinction between the photopolymer plate


102


and the interleaf paper


118


may also be made, using a pressure sensor provided in a pipe line for feeding negative pressure for the suction nozzle


124


, on the basis of the difference between a pressure generated when the interleaf paper


118


is suction-adhered to the suction nozzle


124


, and a pressure generated when the photopolymer plate


102


is suction-adhered to the suction nozzle


124


. That is, when the photopolymer plate


102


is located at the uppermost position, a predetermined negative pressure is detected by the pressure sensor. When the interleaf paper


118


is located at the uppermost position, negative pressure to be fed for the suction nozzle


124


leaks through the interleaf paper


118


and the negative pressure to be detected by the pressure sensor is reduced approximately to zero.




Further, the plate detecting sensor


70


is provided as an approach detecting base


48


of the suction frame


36


toward an interior of the cassette


208


. An abutting portion


76


is formed at an end of the detecting shaft


74


. The abutting portion


76


of the detecting shaft


74


protrudes further toward the cassette


208


than the suction nozzles


124


. When the suction frame


36


is moved downward from the original position thereof toward the cassette


208


, the abutting portion


76


abuts against the photopolymer plate


102


or the interleaf paper


118


within the cassette


208


earlier than the suction nozzles


124


.




The detecting shaft


74


contracts due to the abutting portion


76


abutting against the photopolymer plate


102


or the interleaf paper


118


covers the upper or photosensitive surface of the photopolymer plate


102


. The plate detecting sensor


70


is turned on due to contraction of the detecting shaft


74


.




The sheet feeding controller


90


detects, based on the result of detection of the plate detecting sensor


70


, that the suction nozzles


124


provided in the suction frame


36


have moved to a predetermined position close to the photopolymer plate


102


or the interleaf paper


118


within the cassette


208


.




In the suction unit


10


, the position at which the plate detecting sensor


70


is turned on, is a position at which the interleaf paper


118


is drawn in by the suction fans


126


. In the sheet feeding controller


90


, when the interleaf paper


118


is located at the uppermost position of the cassette


208


, downward movement of the suction frame


36


is stopped by turning on the plate detecting sensor


70


, and the suction fans


126


are actuated to start suction of the interleaf paper


118


.




Further, in the suction unit


10


, an amount by which the suction nozzles


124


or the suction frame


36


move until all of the suction nozzles


124


closely contact the photopolymer plate


102


from the time at which the plate detecting sensor


70


is turned on, is previously set. As a result, in the sheet feeding controller


90


, when the photopolymer plate


102


is located at the uppermost position of the cassette


208


, the suction nozzles


124


are moved downward by the preset amount of movement by turning on the plate detecting sensor


70


while feeding negative pressure to the suction nozzles


124


, and the photopolymer plate


102


is reliably suction-adhered to the suction nozzels


124


.




The cassette


208


is assembled such that the bottom plate


212


and the separation plates


66


are disposed at a fixed interval. In the automatic exposure apparatus


100


, due to the carriage


200


being mounted at a predetermined position in the plate accommodating section


104


, the cassette


208


loaded in the carriage


200


is disposed at a fixed interval with respect to the suction unit


10


or the suction nozzles


124


.




Here, in the sheet feeding controller


90


, a distance between the suction nozzles


124


disposed in advance at the original positions, and the bottom plate


212


of the cassette


208


is measured. Based on the result of this measurement, a position at which the photopolymer plate


102


is separated, is set such that the photopolymer plate


102


bends between the separation plates


66


of the cassette


208


and the suction nozzles


124


at an appropriate curvature. When the photopolymer plate


102


is suction-adhered to the suction nozzles


124


, the suction nozzles


124


are moved upward to the above-described set position of separation.




As a result, in the suction unit


10


, the photopolymer plate


102


suction-adhered to the suction nozzles


124


is bent at a fixed curvature, and the interleaf paper


118


disposed immediately below the photopolymer plate


102


, or a subsequent photopolymer plate


102


is reliably separated from the photopolymer plate


102


adhered to the suction nozzles


124


.




In the suction unit


10


, the amount by which all of the suction nozzles


124


move until they closely contact the photopolymer plate


102


from the time at which the plate detecting sensor


70


is turned on, is previously set. That is, when all of the suction nozzles


124


closely contact the bottom plate


212


of the cassette


208


, no leakage of negative pressure from the suction nozzles


124


occurs. Therefore, a predetermined negative pressure is detected by the pressure sensor


92


provided between the vacuum pump


82


and the solenoid valves


84


A and


84


B.




In the sheet feeding controller


90


, in a state in which an empty cassette


208


having no photopolymer plate


102


or interleaf paper


118


accommodated therein is mounted, the suction frame


36


is moved downward at a fixed speed, and the time it takes for the pressure detected by the pressure sensor


92


to reach a predetermined value after the plate detecting sensor


70


has been turned on, is measured. The amount by which the suction nozzles


124


move when the suction nozzles


124


suction adhere to the photopolymer plate


102


, is set from the above-described measured time.





FIGS. 7A through 7C

are conceptual diagrams each showing a relationship between a suction nozzle


124


, a separation plate


66


, an abutting portion


76


of a contact sensor and an abutting portion


95


B of a separation plate detecting sensor.





FIG. 7A

shows a position in which a suction frame


36


is moved downward, and a separation plate detecting sensor


95


is abutted against a separation plate


66


.




At this position, the separation plate detecting sensor


95


detects the separation plate


66


. At this time a sucking surface of the suction nozzle


124


is at a suitable position for separation by the separation plate


66


when the suction nozzles


124


sucks the photopolymer plate


102


and causes it to be raised. Therefore, width H


1


between the sucking surface of the suction nozzle


124


and the separation plate


66


is predetermined previously, drive controlling pulse of a driving motor


30


detected by the separation plate detecting sensor


95


is memorized.




Detecting position of a plate detecting sensor


70


is determined by H


2


, which is related to a sucking surface of the suction nozzles


124


. A relationship between H


1


and H


2


is H


1


>H


2


. Therefore, detecting position of a plate detecting sensor


70


is between the sucking surface of the suction nozzles


124


and detecting position of a separation plate detecting sensor


95


.




Further,

FIG. 7B

shows that the uppermost photopolymer plate


102


stacked in the cassette


208


is detected by a plate detecting sensor


70


.

FIG. 7C

shows that the suction frame


124


adheres to the uppermost photopolymer plate


102


.





FIG. 8

shows an example of removal processing for the interleaf paper


118


in the suction unit


10


. The flow chart is drawn based on determination that the interleaf paper


118


is located at the uppermost position of the cassette


208


. In the first step


360


, downward movement of the suction nozzles


124


is stopped by stopping the operation of the elevating motor


30


.




The operation of stopping the downward movement of the suction nozzles


124


may be carried out prior to the process of step


364


in the above-described flow chart. Further, when the interleaf paper


118


is removed, switching of the conveying path is carried out in the conveying switch portion


136


so that the interleaf paper


118


is conveyed from the shared conveying portion


128


to the interleaf paper conveying portion


134


. Further, when the interleaf paper


118


is constantly located at the uppermost position, removal of the interleaf paper


118


may first be carried out without making a distinction between the plate and the paper.




In the subsequent step


362


, the suction fans


126


are actuated to suck in air in the vicinity of the surface of the interleaf paper


118


. In the suction unit


10


, when the plate detecting sensor


70


is turned on, the fan bases


60


and


62


are brought into the state of moving close to the surface of the uppermost interleaf paper


118


at a predetermined distance. Due to the suction fans


126


being actuated in the above-described state, the interleaf paper


118


is released from closely contacting the photopolymer plate


102


disposed immediately below the interleaf paper


118


, and the interleaf paper


118


is partially lifted up by the suction fans


126


.




In the subsequent step


364


, first, the elevating motor


30


is driven to reverse a little and the suction flame


36


is lifted up to a height, for example, 3 mm. As a result, the suction fans


126


move slightly upward and the interleaf paper


118


sucked by the suction fans


126


is also raised to a small extent. Accordingly, a region of the interleaf paper


118


released from closely contacting the photopolymer plate


102


is extended.




In step


366


, the suction frame


36


is moved upward, for example, 2 mm until the suction nozzles


124


are lifted up or the plate detecting sensor


70


is turned off. Consequently, the upper end of the interleaf paper


118


is raised away from an underlying photopolymer plate


102


.




When the fan bases


60


and


62


are moved upward step by step as described above, the closely contacting state between the uppermost interleaf paper


118


and the underlying photopolymer plate


102


is released due to the suction force of the suction fans


126


. The interleaf paper


118


is raised away from the photopolymer plate


102


. In step


368


, negative pressure is fed to the suction nozzles


124


by, for example, opening the solenoid valves


84


A and


84


B for feeding negative pressure to the suction nozzles


124


, and the interleaf paper


118


is suction-adhered to the suction nozzles


124


. The vacuum pump


82


is turned on at a predetermined timing during downward movement of the suction nozzles


124


from the original positions or during operation of the automatic exposure apparatus


100


. Further, the fan bases


60


and


62


are moved upward at the two stages, but these fan bases may also be moved upward to a position corresponding to the position in step


366


in a single operation of moving upward.




In step


370


, it is confirmed as to whether the suction nozzles


124


have reliably suction-adhered the interleaf paper


118


. A determination as to whether the suction nozzles


124


have suction adhered to the interleaf paper


118


, can be made from, for example, the pressure detected by the pressure sensor


92


. When it is determined that the suction nozzles


124


have not suction adhered to the interleaf paper


118


, that is, when the determination of step


370


is negative, the process proceeds to step


362


in which retry is set, via the downward movement of the suction nozzles


124


in


372


and detecting by the plate detecting sensor


70


in step


374


.




On the other hand, when the suction nozzles


124


suction adhere to the interleaf paper


118


, that is, when the decision of step


370


is affirmative, the process proceeds to step


376


in which the suction fans


126


are turned off. As further shown in steps


378


and


380


, the suction nozzles


124


are moved upward to the position of delivery to the shared conveying portion


128


so that the interleaf paper


118


is transferred to the shared conveying portion


128


, and the solenoid valves


84


A and


84


B are closed to release suction holding of the interleaf paper


118


by the suction nozzles


124


.




When the uppermost interleaf paper


118


is removed from the cassette


208


as described above, the process proceeds to the start of the flow in

FIG. 8

where the suction frame


36


or suction nozzles


124


is moved to the initial position. When the photopolymer plate


102


are successively removed, downward movement of the suction frame


36


from the position of delivery may be started without moving the suction frame


36


to the initial position.





FIGS. 9A and 9B

schematically show removal processing of the plate


102


. When the photopolymer plate


102


is removed, the conveying switch portion


36


is switched on and the conveying path from the shared conveying portion


128


to the photopolymer plate conveying portion


130


is formed.




At first, in step


300


, whether the suction frame


36


is at HP (initial position) or not is determined. When the result is negative, the process proceeds to step


302


, then the suction frame


36


is returned to HP by driving the elevating motor


30


, and the process proceeds to step


304


. In this case, with the presence of HP sensor


94


, HP discrimination can be determined easily by the detection status of the HP sensor


94


. However HP sensor


94


is not essential, for HP can be discriminated by driving the elevating motor and detecting load current from the motor.




Further, when the result is determined as affirmative in step


300


, movement of the suction frame is not needed. The process proceeds to step


304


.




In step


304


, downward movement of the suction frame is started by driving the elevating motor


30


. By this movement, the suction frame


36


is moved toward the cassette


208


.




During this movement in step


306


, whether a separation plate


66


mounted on the cassette


208


is detected by a separation plate detecting sensor


95


is determined in step


306


. An abutting portion


95


B mounted on the top of a shaft


95


A of a separation plate detecting sensor


95


protrudes further than the suction nozzles


124


or the plate detecting sensor


70


to a downward direction toward a suction frame


36


. The separation plate


66


is disposed at the uppermost position of the cassette


208


so as to be detected at first.




When the separation plate


66


is detected in step


306


, the process proceeds to step


308


. Drive controlling pulse number P


S


of the elevating motor


30


is read and recorded in memory. Here, this memorization may be temporary and may be carried out at RAM of the sheet feeding controller


90


. While the term “reading” may include an action with a recording process, an operation for recording information in a hard disk or other recording media for example is not essential.




During this reading process, movement of the suction frame


36


is continued. The separation plate detecting sensor


95


abutting against the separation plate


66


is withdrawn by a supporting shaft so as not to interfere with the movement of the suction frame.




In the next step


310


, whether the uppermost photopolymer plate


102


is detected or not is determined by a plate detecting sensor


70


. The plate detecting sensor


70


protrudes slightly downward from a suction nozzles


124


below the suction frame


36


so as to contact against the photopolymer plate


102


earlier than the suction nozzles


124


.




The result is affirmative in step


310


, then the process proceeds to step


312


. The suction frame


36


is moved for a predetermined amount and the movement is stopped in step


314


.




A stopping position of the suction frame


36


in step


314


becomes a position where the suction surface of the suction nozzles


124


adheres to the uppermost photopolymer plate


102


.




In step


316


, the uppermost photopolymer plate


102


is suctionadhered to the suction nozzles


124


by supplying a negative pressure to the nozzles.




In step


318


, whether the suction adherence is complete or not is determined. The determination is easily recognized by detecting the negative pressure of the suction adherence.




In step


318


, when the result is affirmative, the process proceeds to step


320


and the upward movement of the suction frame


36


is started. Namely, the suction frame


36


moves away from the cassette


208


.




In the subsequent step


322


, the present driving controlling pulse number P


N


of the elevating motor


30


is detected, then in step


324


, the present pulse number P


N


is compared to the pulse number P


S


at the separation plate detecting position, which was memorized previously.




Following the result of comparison in step


324


, when the compared pulse numbers are not identical, the suction frame


36


continues to move upward. When the compared numbers are determined as identical, the process proceeds to step


326


and the movement of the suction frame


36


is stopped.




At this position, the suction-adhered photopolymer plate


102


can be separated from the underlying interleaf paper


118


or a photopolymer plate


102


properly. As a result, the suction-adhered uppermost photopolymer plate


102


can be transferred to a plate conveying system (step


328


).




In step


330


, after transfer of the plate from the suction frame


36


to the plate conveying system is completed, the suction frame


36


is moved toward HP (namely, restart of the upward movement), the process ends.




Here, with respect to the relative position between the separation plate detecting sensor


95


and the suction nozzles


124


, even when a detected position of the printing plate precursor by the plate detecting sensor


70


deviates from a proper, predetermined separating position, stopping the suction frame


36


is ensured at the most optimum position. Accordingly in comparison with the prior art where the suction frame needs adjustments by repeating stopping and moving in the vicinity of the separating position to set the most optimum position, the present invention allows setting of the most preferable separating position of the suction frame


36


easily and automatically without such adjustments.




Further, when the different-sized photopolymer plates are stacked in the respective cassette


208


and the size of the photopolymer plate differs with each request, the accuracy of positioning for each cassette


208


is maintained, and a stable feeding process can be carried out.




As described above, an embodiment of the present invention provides a separation plate detecting sensor


95


to detect a position of a separation plate


66


mounted to the cassette


208


. Even when a cassette


208


is changed, it does not affect the relationship between the separation plate


66


and suction nozzles


124


, and an accurate feeding processing can be carried out by maintaining the device relationship between the separation plate


66


and the suction nozzles


124


.




Further, in the embodiment of the present invention, the separation plate


66


is directly detected by the separation plate detecting sensor


95


. If the relative position with respect to the. separation plate


66


is constant, other members may be detected. For example, a periphery of the wall around the cassette


208


may be detected. Alternatively, the bottom surface of the cassette


208


, which can be seen from the clearance between the wall of the cassette


208


and photopolymer plates


102


may be detected. Further, a member which has a predetermined relationship with the separation plate


66


for detecting may be newly provided.




As described above, the present invention provides the optimum position of the suction-adhering apparatus at each printing plate precursor feeding process and allows efficient separation of the plates.



Claims
  • 1. An apparatus for feeding printing plate precursors, the apparatus comprising:a cassette which accommodates printing plate precursors in a stack, the cassette including a wall portion and a separation plate that engages with corners of the printing plate precursors for aiding to separate an uppermost printing plate precursor from underlying printing plate precursors; a suction unit including a suction member which suction-adheres to an uppermost printing plate precursor accommodated in the cassette, the suction unit being supported so as to be movable toward and away from the cassette; a driving device which moves the suction unit; a plate detecting sensor provided in the suction unit, the plate detecting sensor being positioned within a predetermined distance of a printing plate precursor using a suction surface of the suction member as a reference so as to detect a position of the uppermost printing plate precursor when the suction unit moves close to the printing plate precursor; a separation plate detecting sensor provided in the suction unit, the separation plate detecting sensor for detecting the separation plate or a member having a fixed relative position with respect to the separation plate before the plate detecting sensor detects the uppermost printing plate precursor; and a controlling device which controls the driving device on the basis of the detection by the plate detecting sensor and the separation plate detecting sensor to move the suction unit toward and away from the cassette while controlling timing of the suction member for removal of printing plate precursors.
  • 2. The apparatus of claim 1, wherein the member which has a fixed relative position with respect to the separation plate is an edge of the wall portion of the cassette.
  • 3. The apparatus of claim 1, in which the member which has a fixed relative position with respect to the separation plate is a bottom surface of the cassette.
  • 4. The apparatus of claim 1, further comprising a detecting member which has a fixed relative position with respect to the separation plate.
  • 5. A system for feeding printing plate precursors into an automatic exposure apparatus, the system comprising:(a) a removably mounted cassette which receives and holds printing plate precursors in a stack prior to printing plate precursors being fed into the exposure apparatus, the cassette including a separation plate for facilitating separation of a printing plate precursor from the underlying stack; (b) a suction frame movable upon application of driving force towards and away from the cassette, along a movement range, the suction frame including suction nozzles that move with the suction frame; (c) a motor which when operated supplies driving force to the suction frame, moving the suction frame towards and away from the cassette; (d) a reduced pressure source connected in fluid communication with the suction nozzles, the reduced pressure source being operable for applying reduced pressure to the suction nozzles; (e) a separation plate sensor which indicates position of the suction frame and separation plate relative to one another at at least one location of the suction frame along the suction frame's range of movement; (f) an approach sensor which indicates when the suction frame is approaching the stack; and (g) a controller connected in electronic communication to the motor, the reduced pressure source, and the sensors, and controls operation of the motor and the reduced pressure source based upon indications from the sensors by at least: (i) moving the suction frame towards the cassette to where a printing plate precursor is adherable to the suction nozzles by applying reduced pressure to the suction nozzles from the reduced pressure source; (ii) applying reduced pressure to the suction nozzles and suction adhering the printing plate precursor to the suction nozzles; and (iii) moving the suction frame away from the cassette to where the separation plate facilitates separation of the printing plate from the underlying stack based upon an indication from the separation plate sensor.
  • 6. The system of claim 5, wherein said moving the suction frame towards the cassette continues for a preset amount of time after an indication is received from the approach sensor.
  • 7. The system of claim 5, wherein the approach sensor comprises a retractable shaft projecting from the suction frame towards the cassette, and indicates said approaching when the shaft abuts the stack and retracts.
  • 8. The system of claim 5, wherein interleaf material is provided between printing plate precursors in the stack, further comprising a discrimination sensor in electronic communication with the controller and which provides an indication to the controller whether the uppermost layer of the stack is a printing plate precursor or interleaf material.
  • 9. The system of claim 5, wherein the motor is controlled by pulses communicated thereto from the controller, and the controller controls operation by noting the pulse number at which the separation plate sensor indicates relative position of the suction frame and separation plate relative to one another when moving the suction frame towards the cassette, and in said moving the suction frame away from the cassette, continues the movement away until the pulse number of the motor equals the noted pulse number.
  • 10. A method for feeding printing plate precursors from a cassette holding the printing plate precursors in a stack, the method comprising the steps of:determining an initial position of a movably mounted suction frame which suction adheres printing plate precursors to suction nozzles provided on the suction frame by application of reduced pressure to the suction nozzles; moving the suction frame toward the cassette using a pulse-controlled motor which when operated moves the suction frame away and towards the cassette; detecting a portion of the cassette with a first sensor; detecting a surface of an uppermost printing plate precursor in the stack in the cassette with a second sensor; reading a first drive controlling pulse number of the motor; and moving the suction frame further downward by a predetermined amount and stopping the frame at a position at which the suction nozzles adhere to the uppermost printing plate on the stack when reduced pressure is applied to the suction nozzles.
  • 11. The method of claim 10, further comprising the steps of:raising the suction frame after suction-adhering the uppermost printing plate precursor; and reading a second drive controlling pulse number of the motor.
  • 12. The method of claim 11, further comprising the step of determining to continue raising the suction frame or ceasing to raise the suction frame by a comparison of the first drive controlling pulse number and the second drive controlling pulse number.
  • 13. The method of claim 12, further comprising the step of retracting a shaft supporting the first sensor to retract the first sensor after the step of reading the first drive controlling pulse number of the motor.
  • 14. The method of claim 13, wherein said portion of the cassette comprises a separation plate.
  • 15. The method of claim 11, further comprising the step of retracting a shaft supporting the first sensor to retract the first sensor after the step of reading the first drive controlling pulse number of the motor.
  • 16. The method of claim 15, wherein said portion of the cassette comprises a separation plate.
  • 17. The method of claim 11, wherein said portion of the cassette comprises a separation plate.
  • 18. The method of claim 10, further comprising the step of retracting a shaft supporting the first sensor to retract the first sensor after the step of reading the first drive controlling pulse number of the motor.
  • 19. The method of claim 18, wherein said portion of the cassette comprises a separation plate.
  • 20. The method of claim 10, wherein said portion of the cassette comprises a separation plate.
Priority Claims (1)
Number Date Country Kind
2001-127342 Apr 2001 JP
US Referenced Citations (4)
Number Name Date Kind
5041879 Akao et al. Aug 1991 A
5290023 Sasaki et al. Mar 1994 A
20020047234 Ono et al. Apr 2002 A1
20030011124 Leonarde et al. Jan 2003 A1