Information
-
Patent Grant
-
6651561
-
Patent Number
6,651,561
-
Date Filed
Thursday, April 4, 200222 years ago
-
Date Issued
Tuesday, November 25, 200321 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
-
CPC
-
US Classifications
Field of Search
US
- 101 477
- 101 479
- 101 480
- 101 4071
- 101 4011
- 101 4631
- 101 483
- 101 484
- 101 494
- 271 104
- 271 107
- 271 170
-
International Classifications
-
Abstract
An apparatus for feeding printing plate precursors is provided with a detecting sensor for detecting a position of a separation plate mounted on a cassette accommodating printing plate precursors, and a plate surface detecting sensor for detecting an uppermost plate of printing plate precursors stacked in the cassette. A relative position of the separation plate with respect to suction nozzles of a suction frame of the apparatus for feeding plates is controlled constant.
Description
BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to an apparatus and a method for feeding printing plate precursors, wherein printing plate precursors are accommodated in a stack, and an uppermost printing plate precursor is removed from the stack such that it is kept in a state of substantially parallel to lower plates.
2. Description of the Related Art
A technique has been developed, wherein a printing plate precursor such as a photopolymer plate having a photosensitive layer (for example, a photopolymerization layer) provided on a support is used and an image is directly recorded on the photosensitive layer of the printing plate precursor using a laser beam or the like. There is an automatic exposure apparatus for printing plate precursors.
In such a technique, printing plate precursors have to be transferred one after another in order for image recording on a printing plate precursor to be performed rapidly. For this purpose, a plurality of the printing plate precursors and interleaf papers for protecting the printing surface of the printing plate precursors are accommodated in a cassette in which the plates and the interleaf papers are alternately stacked. The plates and the interleaf papers are kept in this condition at a predetermined position, then the printing plate precursors are automatically removed one-by-one by a suction-adhering apparatus including suction nozzles and fans, and then transferred to the exposure portion.
Further, the cassette in which the printing plate precursors are accommodated is provided with a separation plate, which corresponds with both corners of the upper ends of the accommodated printing plate precursors. When a printing plate precursor is removed from the cassette by the suction-adhering apparatus such as suction nozzles and fans, the separation plate engages with the printing plate precursor and causes the both corners of the upper end of the printing plate precursor to bend. Consequently, the printing plate precursor which is suction-adhered can be separated from the underlying printing plate precursor or the interleaf paper rapidly and removed.
In the prior art, a suction-adhering apparatus including suction nozzles and fans is provided in a feeding apparatus body. While, cassettes are detachable from the feeding apparatus body. A plurality of cassettes each accommodating printing plate precursors of different sizes are provided, and they are selected in accordance with need and mounted in the feeding apparatus body.
For this reason, the structure is such that even when the cassette is changed, the relative position of the suction-adhering apparatus with respect to the cassette basically corresponds in design. However, deviation of the position of the suction-adhering apparatus with respect to each cassette may occur due to differences in the printing apparatus.
Here, after suction nozzles of a suction-adhering apparatus suction-adheres a printing plate precursor, the nozzles must be raised to a position at which a separation plate can separate the plate properly.
This movement starts with the position of the suction-adhering apparatus as an initial position. The suction-adhering apparatus is provided in a unit capable of moving toward and away from the cassette, along with a plate sensor for detecting the uppermost printing plate precursor accommodated in the cassette. Therefore, the position of this unit is determined as the initial position.
The unit approaches the cassette from the initial position. Then, when the uppermost printing plate precursor is detected by the plate detecting sensor, approaching movement of the unit is stopped after movement of a predetermined amount after detection. At this point, the suction nozzles of the suction apparatus adheres to the plate surface, then the printing plate precursor can be suction-adhered by starting suctioning.
After this operation, the unit is moved in a direction away. From the cassette it is moved to a position which has been memorized as the most optimum point for the separating position. When the unit is driven by a pulse motor, the pulse number should be memorized.
However, as described above, when the relative position of the apparatus body with respect to the cassettes does not match, an optimum positioning can not be unconditionally determined.
For this reason, in the vicinity of the optimum separating position, the suction nozzles which suction-adhere a printing plate precursor is moved intermittently so as to secure the optimum position which is different each time.
This problem can be resolved to a certain extent by memorizing the optimum separating position of the suction nozzles as an initial value and using amending data to amend the initial value for each cassette. However, a separate apparatus for discriminating cassettes is needed. Further, if an error occurs in discriminating the cassettes, separating efficiency may decrease. As strict control of the operation is needed, control operation for an operator becomes complicated.
Further, even in the case where the cassettes are the same size the positioning error may be caused due to the member in which the cassette is mounted. In this case, the amending data is not useful.
SUMMARY OF THE INVENTION
The present invention has been devised in view of the above-described circumstances, and an object thereof is to achieve a sheet feeding apparatus for printing plate precursors by which at each feeding the optimum position of a suction-adhering apparatus can be determined and sheet-feeding with efficient separation can be reliably provided.
A first aspect of the present invention is an apparatus for feeding printing plate precursors, the apparatus comprising: a cassette which accommodates printing plate precursors in a stack, the cassette including a separation plate that engages with corners of the printing plate precursors for aiding to separate an uppermost printing plate precursor from underlying printing plate precursors; a suction unit including a suction member which suction-adheres to an uppermost printing plate precursor accommodated in the cassette, the suction unit being supported so as to be movable toward and away from the cassette; a driving device which moves the suction unit; a plate detecting sensor provided in the suction unit, the plate detecting sensor being positioned within a predetermined distance of a printing plate precursor using a suction surface of the suction member as a reference so as to detect a position of the uppermost printing plate precursor when the suction unit moves close to the printing plate precursor; a separating plate detecting sensor provided in the suction unit, the separating plate detecting sensor for detecting the separating plate or a member having a fixed relative position with respect to the separating plate before the plate detecting sensor detects the uppermost printing plate precursor; and a controlling device which controls the driving device on the basis of the detection by the plate detecting sensor and the separation plate detecting sensor to move the suction unit toward and away from the cassette while controlling timing of the suction member for removal of printing plate precursors.
According to the present invention, a suction unit is moved towards cassettes from the predetermined position. During this movement, a position, at which a separation plate is detected by a separation plate detecting sensor, is memorized. Further, a member whose relative position with respect to a separation plate is fixed, may be detected instead of direct detection of the separation plate.
A second aspect of the present invention is A method for feeding printing plate precursors from a cassette holding the printing plate precursors in a stack, the method comprising the steps of: determining the initial position of a movably mounted suction frame which suction adheres printing plate precursors to suction nozzles provided on the suction frame by application of reduced pressure to the suction nozzles; moving the suction frame toward the cassette using a pulse-controlled motor which when operated moves the suction frame away and towards the cassette; detecting a portion of the cassette with a first sensor; detecting a surface of an uppermost printing plate precursor in the stack in the cassette with a second sensor; reading a first drive controlling pulse number of the motor; and moving the suction frame further downward by a predetermined amount and stopping the frame at a position at which the suction nozzles adhere to the uppermost printing plate on the stack when reduced pressure is applied to the suction nozzles.
At this point, the suction unit continues the movement. During this movement, the uppermost printing plate precursor accommodated in the cassette is detected by the plate detecting sensor. Then, a suction-adhering member closely contacts the uppermost printing plate precursor by moving by the predetermined amount.
After a suction-adhering member closely contacts the printing plate precursor, the suction-adhering member is moved apart from a cassette. At this point, the suction-adhering unit is moved to the separation plate detecting position which was memorized previously, then the unit is stopped.
A separation plate detecting point of a separation plate detecting apparatus is defined as an optimum separating point when a suction-adhering member suction adheres to a printing plate precursor. Consequently, the uppermost printing plate precursor is separated from an underlying plate precursor reliably and transferred to the next process.
As described above, an optimum point for separating is determined and an efficient separation is provided by a proper detection of a separation plate detecting apparatus. Even if a cassette is changed, operation for rewriting amending data and the like is not needed.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1
is a structural diagram which schematically shows an automatic exposure apparatus applied to an embodiment of the present invention.
FIG. 2
is a structural diagram which schematically shows the main portion of the automatic exposure apparatus having the sheet feeding section to which the present invention is applied.
FIG. 3
is a schematic structural diagram of the sheet feeding section having the suction unit to which the present invention is applied.
FIG. 4
is a schematic diagram of the main portion of the suction unit, which shows relative positions of suckers and suction fans with respect to photopolymer plates accommodated in a cassette.
FIG. 5
is a schematic diagram of the main portion of the suction unit, which shows the relative positions of the suckers and the suction fans with respect to photopolymer plates accommodated in the cassette, when seen from a side different from the view of FIG.
4
.
FIG. 6
is a block diagram which schematically shows connection to a sheet feeding controller provided in the suction unit.
FIG. 7A
is a conceptual diagram showing relative positions of a plate detecting sensor, suction nozzles and a separation plate detecting sensor with respect to each other at time of separating a separation plate.
FIG. 7B
is a conceptual diagram showing relative positions of a plate detecting sensor, suction nozzles and a separation plate detecting sensor with respect to each other at time of a detecting a separation plate.
FIG. 7C
is a conceptual diagram showing relative positions of a plate detecting sensor, suction nozzles and a separation plate detecting sensor with respect to each other at a time of suction-adhering.
FIG. 8
is a flow chart showing an example of take-out processing of interleaf papers from a cassette.
FIGS. 9A and 9B
are flow charts showing an example of take-out processing of photopolymer plates from a cassette.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
FIG. 1
shows an automatic exposure apparatus
100
according to an embodiment of the present invention. The automatic exposure apparatus
100
includes a sheet feeding section
106
by which a plate accommodating section
104
, in which photopolymer plates
102
(see
FIG. 3
) placed on a carriage
200
are accommodated, and the photopolymer plates
102
accommodated in the plate accommodating section
104
are removed, a surface table
110
for positioning and holding the photopolymer plates
102
, a plate supplying section
108
for transferring the photopolymer plates
102
removed by the sheet feeding section
106
to the surface table
110
, and an exposure section
112
in which an image is recorded on a photopolymer plate
102
positioned on the surface table
1110
.
An automatic processing apparatus
116
can be provided at a downstream side of the automatic exposure apparatus
100
via a buffer section
114
, and supplying of plates, exposure, and processing can all be automatically processed.
As illustrated in
FIG. 2
, the plate accommodating section
104
includes a floor portion
104
A at a position higher than the floor surface FL on which the carriage
200
moves, and the carriage
200
is formed so as to ride on the floor portion
104
A above the floor surface FL. The carriage
200
includes casters
120
which can each move to a position at which it projects from the carriage
200
(that is, the position indicated by the phantom lines in
FIG. 2
) and also to a position at which it is accommodated in the carriage
200
(that is, the position indicated by solid lines in FIG.
2
). The carriage
200
can be moved by the casters
120
on the floor surface FL. Further, the carriage
200
is accommodated in the plate accommodating section
104
at a predetermined position in such a manner that the casters
120
are moved to the accommodated position so as to be made retractable toward the upper side corresponding to an operation of accommodating the carriage
200
in the plate accommodating section
104
, and the carriage
200
moves by auxiliary rollers
122
on the floor portion
104
A.
An accumulating portion
206
is provided in the carriage
200
and a cassette
208
is mounted in the accumulating portion
206
in such a manner as to be inclined at a predetermined angle. A large number of (for example, several tens of) photopolymer plates
102
are accommodated in advance on a bottom plate
212
of the cassette
208
in a stack, and the photopolymer plates
102
are loaded in the plate accommodating section
104
by mounting the carriage
200
in the plate accommodating section
104
.
As shown in
FIG. 3
, the photopolymer plates
102
are each protected in such a manner that the surface thereof (on which a photosensitive layer formed by a photopolymerization layer is provided) is covered by interleaf paper
118
. The photopolymer plates
102
and interleaf papers
118
are thus alternately stacked in the cassette
208
. As shown in
FIGS. 1 and 2
, the cassette
208
is equipped with a shutter
210
, and due to the shutter
210
being closed in cases other than when it is placed in a dark room, the photopolymer plates
102
are prevented from being undesirably exposed to light.
The photopolymer plates
102
are disposed to face the sheet feeding section
106
in a state of being inclined at a predetermined angle by mounting the carriage
200
in the plate accommodating section
104
. The carriage
200
is placed in the plate accommodating section
104
and the plate accommodating section
104
is placed into a light shielding state, and the shutter
210
of the cassette
208
is opened. In this state, the photopolymer plates
102
can be removed from the cassette
208
.
The sheet feeding section
106
provided above the plate accommodating section
104
is equipped with a plurality of suckers or suction nozzles
124
. A predetermined position at an upper end of each of the interleaf paper
118
and the photopolymer plate
102
adheres to the suckers
124
when operated, and the interleaf paper
118
and the photopolymer plate
102
are sequentially removed from the cassette
208
and transferred to the plate supplying section
108
.
The plate supplying section
108
is mainly divided into the following four parts: a shared conveying portion
128
in which the photopolymer
102
or interleaf paper
118
is received from the sheet feeding section
106
and conveyed; a photopolymer plate conveying portion
130
which receives the photopolymer plate
102
and conveys the same to the surface table
110
; an interleaf paper conveying portion
134
which receives the interleaf
118
and conveys the same to an interleaf paper receiving box
132
provided in the carriage
200
; and a conveying switch portion
136
which functions as a guide from the shared conveying portion
128
to any one of the photopolymer plate conveying portion
130
and the interleaf paper conveying portion
134
by a switching operation.
As shown in
FIG. 2
, in the shared conveying portion
128
, a roller
128
A of a state indicated by the broken line is disposed apart from a roller
128
B. When the photopolymer plate
102
or the interleaf paper
118
is removed by the sheet feeding section
106
and raised to a position of delivery, the roller
128
A of another state indicated by the solid line moves toward the roller
128
B and nips to convey the leading end of the raised photopolymer plate
102
or interleaf paper
118
to the conveying switch portion
136
. When the interleaf paper
118
is removed from the cassette
208
, the conveying switch portion
136
of a state indicated by the broken line switches the conveying portion
134
. Further, when the photopolymer plate
102
is removed from the cassette
208
, the conveying switch portion
136
of another state indicated by the solid line switches the conveying path so as to convey the photopolymer plate
102
to the photopolymer plate conveying portion
130
.
The carriage
200
is provided with the interleaf paper receiving box
132
, and the interleaf paper
118
removed from the cassette
208
by the sheet feeding section
106
is guided by the interleaf paper conveying portion
134
to the interleaf paper receiving box
132
provided in the carriage
200
. A pair of rollers
144
is provided at an insertion opening
142
for the interleaf paper
118
, which is formed in an upper side of the interleaf paper receiving box
132
. These rollers are driven to rotate at a linear velocity slightly or about 1.1 times faster than the conveying speed in the interleaf paper conveying portion
134
. As a result, when the interleaf paper
118
extends across a region between the interleaf paper conveying portion
134
and the rollers
144
, it is conveyed while maintaining a predetermined tension therein, and occurrence of jamming caused by a slack or the like can be prevented.
Further, guide plates
146
formed in such a manner that a distance therebetween (in a direction along a thickness of the interleaf paper
118
) gradually decreases from top to bottom in a tapered manner, are provided at the upstream side of insertion opening
142
in the direction of the conveying path of the interleaf paper
118
. The guide plate
146
formed in the tapered shape and facing each other are each provided with a charge removing brush
148
so as to remove electrostatic charge from the interleaf paper
118
to be inserted in the insertion opening
142
.
The pair of rollers
144
includes skewered rollers. Partition plates
150
disposed at the side of the rollers have recesses complementary to the rollers of the skewered rollers, such that the rollers are disposed within the recesses. As a result, even if a portion of the interleaf paper
118
received in the interleaf paper receiving portion
132
contacts the rollers
144
, wrapping of the interleaf paper
118
around the rollers
144
can be prevented by the partition plates
150
.
On the other hand, when the photopolymer plate
102
is removed from the cassette
208
, the conveying switch portion
136
switches the conveying path so as to guide the photopolymer plate
102
to the photopolymer plate conveying portion
130
. Thereafter, the photopolymer plate
102
is transferred by the photopolymer plate conveying portion
130
to the surface table (see
FIG. 1
) in a state of being conveyed substantially horizontally.
As illustrated in
FIG. 1
, the upper surface of the surface table
110
is disposed at a position lower than a position at which the photopolymer plate is horizontally conveyed in the photopolymer plate conveying portion
130
. Further, there is a space or a gap between the surface table
110
and the photopolymer plate conveying portion
130
in the direction in which the photopolymer plate is conveyed. For this reason, the photopolymer plate
102
conveyed from the photopolymer plate conveying portion
130
arrives at the surface table
110
in such a manner that the leading end thereof slightly hangs, and the trailing end of the photopolymer plate
102
in the conveying direction is positioned further at the upstream side of the surface table
110
in the conveying direction of the plate
102
. A movable body
152
is provided at this upstream side of the surface table
110
so as to be capable of moving close to and apart from the surface table
110
.
The movable body
152
includes a temporary supporting plate, a pushing plate, a puncher, and the like, which are all not shown. Hanging of the photopolymer plate
102
conveyed onto the surface table
110
is prevented by the temporary supporting plate.
Further, the pushing plate (not shown) provided in the movable body
152
pushes the trailing end of the photopolymer plate
102
so as to cancel a diagonal feed of the photopolymer plate
102
, and the photopolymer plate
102
is conveyed to a predetermined reference position in the conveying direction. The reference position is set in such a manner that the trailing end of the photopolymer plate
102
in the conveying direction slightly protrudes from the surface table
110
.
At the reference position, sensors (not shown) are respectively provided at plural positions including two corners at the trailing end of the photopolymer plate
102
in the conveying direction. Due to the trailing end of the photopolymer plate
102
being detected by the sensors, pushing by the pushing plate is stopped. Further, these sensors are also used to detect positions on the photopolymer plate
102
along the transverse direction perpendicular to the conveying direction. That is, the corners of the photopolymer plate
102
and the sensors are caused to coincide with each other by the surface table
110
moving in the transverse direction of the photopolymer plate
102
perpendicular to the conveying direction, and the position at which the corners of the photopolymer plate
102
and the sensors coincide with each other is registered as an initial position of the photopolymer plate
102
.
The position of the photopolymer plate
102
moved to the initial position is set so as to become a relative position for a scanning/exposure starting position in the exposure section
112
. In this state, the photopolymer plate
102
is sucked and held by negative pressure supplied to a suction groove (not shown) provided in the surface table
110
. The puncher provided in the movable body
152
punches holes in the photopolymer plate
102
sucked and held by the surface table
110
.
The surface table
110
is movable in a reciprocating manner (which is common to a movement for positioning in the transverse direction perpendicular to the conveying direction) at a uniform velocity between a first position indicated by the solid line in
FIG. 1
at which the photopolymer plate
102
is received from the photopolymer plate conveying portion
130
and a second position indicated by the phantom line in
FIG. 1
at which the photopolymer plate
102
is accommodated in the exposure section
112
.
In the exposure section
112
, a scanning unit
164
is provided at a position above the conveying path on the surface table
110
. Main scanning in a direction perpendicular to the moving direction of the surface table
110
is carried out using laser beams which are controlled so as to be modulated in accordance with an image signal. Forward movement of the surface table
110
is sub-scan movement. Thus, during the forward movement of the surface table
110
to the exposure section
112
, an image is recorded on the photopolymer plate
102
held on the surface table
110
, and the photopolymer plate
102
is moved back to an original position by backward movement of the surface table
110
. After the photopolymer plate
102
placed on the surface table
110
has been moved back to the original position, vacuum application is terminated thereby releasing the plate
102
.
In correspondence to the surface table
110
on which the photopolymer plate
102
with an image being recorded is moved back to the original position, a discharging mechanism section
166
placed in a waiting state at the side of the trailing end of the photopolymer plate
102
, in the conveying direction of the plate
102
by the photopolymer plate conveying portion
130
, passes above the surface table
110
and moves to the leading end of the photopolymer plate
10
.
The discharging mechanism section
166
is provided with hook portions
166
A for supporting the trailing end of the photopolymer plate
102
. Due to the trailing end of the photopolymer
102
protruding from the surface table
110
being lifted up by the temporary supporting plate provided in the movable body
152
and the discharging mechanism section
166
being moved in the direction in which the photopolymer plate
102
is conveyed, the photopolymer plate
102
is conveyed to the buffer section
114
at the downstream side of the surface table
110
by being caught by the hook portions
166
A and accompanied with the movement of the discharging mechanism section
166
. In the buffer section
114
, the photopolymer plate
102
is smoothly conveyed out to the automatic processing apparatus
116
while eliminating a difference between a speed at which it is discharged by the discharging mechanism section
106
and a speed at which it is conveyed in the automatic processing apparatus
116
.
FIGS. 3 through 5
each show the sheet feeding section
106
provided in the automatic exposure apparatus
100
. In the embodiment of the present invention, the photopolymer plate
102
, which is one kind of printing plate precursor, is used as a plate-shaped member and the interleaf paper
118
is used as a sheet material. The photopolymer plates
102
and the interleaf papers
118
are accommodated in the cassette
208
in a state of being alternately stacked on the bottom plate
212
. In
FIGS. 4 and 5
, the transverse direction of the photopolymer plate
102
, i.e., the direction perpendicular to the plane of
FIG. 3
, perpendicular to the direction in which the photopolymer plate
102
is conveyed between the shared conveying portion
128
and the photopolymer plate conveying portion
130
, is indicated by a double-headed arrow W.
As illustrated in
FIG. 3
, the sheet feeding section
106
is provided with a pair of side plates
20
(only one of them is shown), and a suction unit
10
is disposed between the pair of side plates
20
. The cassette
208
placed on the carriage
200
is made to face the suction unit
10
at a fixed position and also at a fixed interval with respect to the suction unit
10
with the carriage
200
being mounted at a predetermined position in the plate accommodating section
104
.
In the suction unit
10
, a shaft
22
is disposed so as to span between the pair of side plate
20
at upper portions of the side plates
20
at the upper side in FIG.
3
. Sprockets
24
are respectively mounted at both ends of the shaft
22
at the sides of plates
20
. Further, a sprocket
26
is mounted in the side plate
20
at the side of the cassette
208
, and a chain
28
is entrained between and around the sprockets
24
and
26
.
An elevating motor
30
serving as an elevator is mounted at one of the pair of side plates
20
, and a gear
32
mounted on a driving shaft
30
A of the elevating motor
30
meshes with a gear
34
mounted at the shaft
22
. As a result, when the elevating motor
30
is driven, the sprockets
24
and
26
are rotated and the chain
28
is moved between the sprockets
24
and
26
in a direction substantially perpendicular to the surface of the photopolymer plates
102
stacked in the cassette
208
.
The suction unit
10
includes a suction frame
36
disposed between the side plates
20
. The suction frame
36
is connected to the chain
28
via a bracket
383
. Further, guide rails
40
are respectively mounted to the side plates
20
on the surface thereof facing each other. The suction frame
36
is provided with side bases
42
which face the side plates
20
respectively. Sliders
44
are mounted at the side bases
42
and each include plural pairs of frames
46
disposed with the guide rails
40
interposed therebetween.
As a result, when the elevating motor
30
is driven, the suction frame
36
moves along the guide rail
40
and moves up and down substantially perpendicular to the photopolymer plate
102
in the cassette
208
.
As the elevating motor
30
, a DC motor having an encoder, or a pulse motor is used. Accordingly, in the suction unit
10
, the speed at which the suction frame
36
moves, and the amount by which the suction frame
36
moves, can be properly controlled.
A supporting base
48
is provided in the bracket
38
of the suction frame
36
so as to face the cassette
208
. Three shafts
50
,
52
and
54
extend though the supporting base
48
along the transverse direction of the photopolymer plate
102
.
As illustrated in
FIG. 4
, a bracket
56
is mounted so as to straddle over the shafts
50
and
52
, and a bracket
58
is mounted so as to straddle over the shafts
50
,
52
and
54
. The brackets
56
and
58
are mounted, for example, in such a manner that the shafts
50
,
52
and
54
pass through slide blocks (not shown) provided at the rear side thereof.
The bracket
56
faces a transverse-direction intermediate portion of the photopolymer plate
102
accommodated in the cassette
208
, and the brackets
58
respectively face both the transverse-direction end portions of the photopolymer plate
102
. The bracket
56
is fixed at a predetermined intermediate position between the shafts
50
and
52
, and the brackets
58
are disposed respectively at sides of both ends of the shafts
50
,
52
and
54
and can each be moved in directions in which it moves away and towards the bracket
56
in accordance with the size of the photopolymer plate
102
accommodated in the cassette.
A fan base
60
is disposed below the bracket
56
and a fan base
62
is disposed below each of the bracket
58
. The fan base
60
and the fan bases
62
are supported in such a manner as to be respectively connected to the brackets
56
and
58
by a plurality of shafts
64
. As shown in
FIG. 5
, respective lower surfaces of the fan bases
60
and
62
are each disposed linearly and parallel to the surface of the photopolymer plate
102
accommodated in the cassette
208
.
As illustrated in
FIGS. 4 and 5
, the fan base
60
is provided with a plurality of suction fans
126
along the transverse direction of the photopolymer plate
102
, and each of the fan bases
62
is provided with one suction fan
126
. For example, the present embodiment employs three suction fans
126
. The suction fan
126
includes a vent opening portion at the central portion thereof, and is constructed to suck air from the fan bases
60
and
62
at the side of the cassette
208
by driving a fan motor (not shown) to blow out air.
As illustrated in
FIG. 4
, the bracket
56
is provided with the suction nozzles
124
which are respectively mounted at both sides of the bracket
56
with the fan base
60
interposed therebetween. The bracket
58
are each provided with the suction nozzles
124
mounted at an outer side of the bracket
58
along the transverse direction of the photopolymer plate
102
. As illustrated in
FIGS. 4 and 5
, these suction nozzles
124
are each disposed near the suction fan
126
.
An end of the suction nozzle
124
slightly protrudes from the rear surface of the fan base
60
or
62
toward the cassette
208
. Further, when the end of the suction nozzle
124
abuts against the photopolymer plate
102
or the interleaf paper
118
and is pushed down, the suction nozzle
124
is apt to be flattened.
As shown in
FIG. 5
, the suction nozzles
124
are each connected to a negative pressure source such as a vacuum pump
82
via, for example a pipe line
80
A or a pipe line
80
B. Further, the pipe lines
80
A and
80
B are respectively provided with solenoid valves
84
A and
84
B. Due to the solenoid valves
84
A and
84
B being opened in a state in which the vacuum pump
82
is actuated, negative pressure is fed to each of the suction nozzles
124
. At this time, since the suction nozzles
124
is apt to be flattened by abutting against the photopolymer plate
120
or the interleaf paper
118
can reliably be suction-adhered by the suction nozzle
124
.
The end of each of the suction nozzles
124
slightly protrudes from the rear surface of the fan base
60
or
62
and a predetermined stepped portion is formed between the end of the suction nozzle
124
and the lower surface of the fan base
60
or
62
. When the suction nozzle
124
is made to abut against the photopolymer plate
102
or the interleaf paper
118
, a small clearance is formed between the fan bases
60
and
62
, and the photopolymer plate
102
or the interleaf paper
118
without the fan bases
60
and
62
contacting the surface of the photopolymer plate
102
or interleaf paper
118
. As a result, the photopolymer plate
102
is prevented from being damaged due to the fan bases
60
and
62
contacting the photopolymer plate
102
, and a suction efficiency of the suction fan
126
at the time of drawing in the interleaf paper
118
by suction, becomes higher.
In the suction unit
10
, when the interleaf paper
118
is removed from the cassette
208
, first, the suction fans
126
are actuated in a state of being moved close to the interleaf paper
118
with a predetermined space therebetween, and the interleaf paper
118
is lifted up due to suction force of the suction fans
126
. Thereafter, the interleaf paper
118
is suction-adhered to the suction nozzles
124
.
Further, in the suction unit
10
, when the interleaf paper
118
is suction-adhered to the suction nozzles
124
, the suction frame
36
is moved upward to a position of delivery to the shared conveying portion
128
in which the interleaf paper
118
faces the rollers
128
A and
128
B of the shared conveying portion
128
, and the interleaf paper
118
is nipped by the rollers
128
A and
128
B of the shared conveying portion
128
. In this state, suction holding of the interleaf paper
118
by the suction nozzles
124
is released and the interleaf paper
118
is passed to the shared conveying portion
128
.
Moreover, in the suction unit
10
, when the photopolymer plate
102
is removed from the cassette
208
, the suction frame
36
is moved downward to a position at which all of the suction nozzles
124
contact the photopolymer plate
102
, and the photopolymer plate
102
is suction-adhered to the suction nozzles
124
. Thereafter, the suction frame
36
is moved upward to the position of delivery and the photopolymer plate
102
is lifted up and passed to the shared conveying portion
128
. Sheet feeding of the photopolymer plate
102
will be described later in details.
As illustrated in
FIGS. 3 through 5
, to the cassette
208
is provided with separation plates
66
at predetermined positions which face the peripheral edge of the photopolymer plate
102
. When the photopolymer
102
is lifted up by the suction nozzles
124
, the peripheral edge of the photopolymer plate
102
is caught by the separation plates
66
and thereby bends between the separation plates
66
and the suction nozzles
124
.
In the suction unit
10
, due to the suction nozzles
124
being lifted up to a predetermined height with respect to the separation plates
66
provided in the cassette
208
, the photopolymer plate
102
is provided so as to bend between the suction nozzles
124
and the separation plates
66
at a predetermined curvature. Due to the photopolymer plate
102
being bent between the suction nozzles
124
and the separation plates
66
at an appropriate curvature, the photopolymer plate
102
is separated from an interleaf paper
118
lifted up by closely contacting a lower surface of the photopolymer plate
102
, or from a subsequent photopolymer plate
102
. As a result, only the uppermost photopolymer plate
102
can be lifted up from the cassette
208
.
As illustrated in
FIG. 4
, the cassette
208
is also provided with interleaf paper keepers
68
facing the upper end of the interleaf paper
118
. When the cassette
208
is mounted on the carriage
200
in an inclined manner, the interleaf paper keepers
68
are provided to abut against the uppermost interleaf paper
118
to prevent curling and falling of the interleaf paper
118
, which is typically not firm.
As illustrated in
FIG. 6
, the suction unit
10
includes a sheet feeding controller
90
having a microcomputer. The sheet feeding controller
90
operates based on a signal from a main controller (not shown) of the automatic exposure apparatus
100
, and controls removal of the photopolymer plate
102
and the interleaf paper
118
from the cassette
208
.
The elevating motor
30
, vacuum pump
82
, solenoid valves
84
A and
84
B, and the like are connected via a driver (not shown) to the sheet feeding controller
90
. Further, a pressure sensor
92
, a separation plate detecting sensor
95
, a plate/paper discrimination sensor
72
, and a plate detecting sensor
70
are also connected to the sheet feeding controller
90
.
As illustrated in
FIG. 3
, a separation plate detecting sensor
95
is provided at a top end of a bracket
97
which is disposed at the top end of the cassette
208
from the bracket
56
. The separation plate detecting sensor
95
has a detecting shaft
95
A which protrudes to a separation plate
66
from the bracket
97
, and an abutting portion
95
B is provided at the top end of the detecting shaft
95
A. The abutting portion
95
B is disposed so as to oppose the separation plate
66
. Consequently, the separation plate
66
is detected when a suction frame
36
moves closer from the cassette
208
and the separation plate detecting sensor
95
contacts the separation plate
66
. This position is defined as a reference for the separating position for the suction frame
36
including suction nozzles
124
and the like.
Usually, the suction frame
136
is placed in a waiting state on a top portion of a guiding rail
40
as an initial point referred to as HP below. HP detecting sensor
94
can be also provided.
Further, the plate/paper discrimination sensor
72
is mounted at the bracket
58
so as to face the peripheral edge of the photopolymer plate
102
, that is a non-image region, accommodated in the cassette
208
. As the plate/paper discrimination sensor
72
, for example, a reflection type photosensor is used. Light irradiated from a light projecting portion and reflected by the photopolymer plate
102
or the interleaf paper
118
is received by a light receiving portion.
At this time, an amount of the received light varies due to a difference in reflectance between the photopolymer plate
102
and the interleaf paper
118
, and therefore, a determination can be made as to whether the uppermost layer is the photopolymer plate
102
or the interleaf paper
118
by a sheet feeding controller
90
. The distinction between the photopolymer plate
102
and the interleaf paper
118
may also be made, using a pressure sensor provided in a pipe line for feeding negative pressure for the suction nozzle
124
, on the basis of the difference between a pressure generated when the interleaf paper
118
is suction-adhered to the suction nozzle
124
, and a pressure generated when the photopolymer plate
102
is suction-adhered to the suction nozzle
124
. That is, when the photopolymer plate
102
is located at the uppermost position, a predetermined negative pressure is detected by the pressure sensor. When the interleaf paper
118
is located at the uppermost position, negative pressure to be fed for the suction nozzle
124
leaks through the interleaf paper
118
and the negative pressure to be detected by the pressure sensor is reduced approximately to zero.
Further, the plate detecting sensor
70
is provided as an approach detecting base
48
of the suction frame
36
toward an interior of the cassette
208
. An abutting portion
76
is formed at an end of the detecting shaft
74
. The abutting portion
76
of the detecting shaft
74
protrudes further toward the cassette
208
than the suction nozzles
124
. When the suction frame
36
is moved downward from the original position thereof toward the cassette
208
, the abutting portion
76
abuts against the photopolymer plate
102
or the interleaf paper
118
within the cassette
208
earlier than the suction nozzles
124
.
The detecting shaft
74
contracts due to the abutting portion
76
abutting against the photopolymer plate
102
or the interleaf paper
118
covers the upper or photosensitive surface of the photopolymer plate
102
. The plate detecting sensor
70
is turned on due to contraction of the detecting shaft
74
.
The sheet feeding controller
90
detects, based on the result of detection of the plate detecting sensor
70
, that the suction nozzles
124
provided in the suction frame
36
have moved to a predetermined position close to the photopolymer plate
102
or the interleaf paper
118
within the cassette
208
.
In the suction unit
10
, the position at which the plate detecting sensor
70
is turned on, is a position at which the interleaf paper
118
is drawn in by the suction fans
126
. In the sheet feeding controller
90
, when the interleaf paper
118
is located at the uppermost position of the cassette
208
, downward movement of the suction frame
36
is stopped by turning on the plate detecting sensor
70
, and the suction fans
126
are actuated to start suction of the interleaf paper
118
.
Further, in the suction unit
10
, an amount by which the suction nozzles
124
or the suction frame
36
move until all of the suction nozzles
124
closely contact the photopolymer plate
102
from the time at which the plate detecting sensor
70
is turned on, is previously set. As a result, in the sheet feeding controller
90
, when the photopolymer plate
102
is located at the uppermost position of the cassette
208
, the suction nozzles
124
are moved downward by the preset amount of movement by turning on the plate detecting sensor
70
while feeding negative pressure to the suction nozzles
124
, and the photopolymer plate
102
is reliably suction-adhered to the suction nozzels
124
.
The cassette
208
is assembled such that the bottom plate
212
and the separation plates
66
are disposed at a fixed interval. In the automatic exposure apparatus
100
, due to the carriage
200
being mounted at a predetermined position in the plate accommodating section
104
, the cassette
208
loaded in the carriage
200
is disposed at a fixed interval with respect to the suction unit
10
or the suction nozzles
124
.
Here, in the sheet feeding controller
90
, a distance between the suction nozzles
124
disposed in advance at the original positions, and the bottom plate
212
of the cassette
208
is measured. Based on the result of this measurement, a position at which the photopolymer plate
102
is separated, is set such that the photopolymer plate
102
bends between the separation plates
66
of the cassette
208
and the suction nozzles
124
at an appropriate curvature. When the photopolymer plate
102
is suction-adhered to the suction nozzles
124
, the suction nozzles
124
are moved upward to the above-described set position of separation.
As a result, in the suction unit
10
, the photopolymer plate
102
suction-adhered to the suction nozzles
124
is bent at a fixed curvature, and the interleaf paper
118
disposed immediately below the photopolymer plate
102
, or a subsequent photopolymer plate
102
is reliably separated from the photopolymer plate
102
adhered to the suction nozzles
124
.
In the suction unit
10
, the amount by which all of the suction nozzles
124
move until they closely contact the photopolymer plate
102
from the time at which the plate detecting sensor
70
is turned on, is previously set. That is, when all of the suction nozzles
124
closely contact the bottom plate
212
of the cassette
208
, no leakage of negative pressure from the suction nozzles
124
occurs. Therefore, a predetermined negative pressure is detected by the pressure sensor
92
provided between the vacuum pump
82
and the solenoid valves
84
A and
84
B.
In the sheet feeding controller
90
, in a state in which an empty cassette
208
having no photopolymer plate
102
or interleaf paper
118
accommodated therein is mounted, the suction frame
36
is moved downward at a fixed speed, and the time it takes for the pressure detected by the pressure sensor
92
to reach a predetermined value after the plate detecting sensor
70
has been turned on, is measured. The amount by which the suction nozzles
124
move when the suction nozzles
124
suction adhere to the photopolymer plate
102
, is set from the above-described measured time.
FIGS. 7A through 7C
are conceptual diagrams each showing a relationship between a suction nozzle
124
, a separation plate
66
, an abutting portion
76
of a contact sensor and an abutting portion
95
B of a separation plate detecting sensor.
FIG. 7A
shows a position in which a suction frame
36
is moved downward, and a separation plate detecting sensor
95
is abutted against a separation plate
66
.
At this position, the separation plate detecting sensor
95
detects the separation plate
66
. At this time a sucking surface of the suction nozzle
124
is at a suitable position for separation by the separation plate
66
when the suction nozzles
124
sucks the photopolymer plate
102
and causes it to be raised. Therefore, width H
1
between the sucking surface of the suction nozzle
124
and the separation plate
66
is predetermined previously, drive controlling pulse of a driving motor
30
detected by the separation plate detecting sensor
95
is memorized.
Detecting position of a plate detecting sensor
70
is determined by H
2
, which is related to a sucking surface of the suction nozzles
124
. A relationship between H
1
and H
2
is H
1
>H
2
. Therefore, detecting position of a plate detecting sensor
70
is between the sucking surface of the suction nozzles
124
and detecting position of a separation plate detecting sensor
95
.
Further,
FIG. 7B
shows that the uppermost photopolymer plate
102
stacked in the cassette
208
is detected by a plate detecting sensor
70
.
FIG. 7C
shows that the suction frame
124
adheres to the uppermost photopolymer plate
102
.
FIG. 8
shows an example of removal processing for the interleaf paper
118
in the suction unit
10
. The flow chart is drawn based on determination that the interleaf paper
118
is located at the uppermost position of the cassette
208
. In the first step
360
, downward movement of the suction nozzles
124
is stopped by stopping the operation of the elevating motor
30
.
The operation of stopping the downward movement of the suction nozzles
124
may be carried out prior to the process of step
364
in the above-described flow chart. Further, when the interleaf paper
118
is removed, switching of the conveying path is carried out in the conveying switch portion
136
so that the interleaf paper
118
is conveyed from the shared conveying portion
128
to the interleaf paper conveying portion
134
. Further, when the interleaf paper
118
is constantly located at the uppermost position, removal of the interleaf paper
118
may first be carried out without making a distinction between the plate and the paper.
In the subsequent step
362
, the suction fans
126
are actuated to suck in air in the vicinity of the surface of the interleaf paper
118
. In the suction unit
10
, when the plate detecting sensor
70
is turned on, the fan bases
60
and
62
are brought into the state of moving close to the surface of the uppermost interleaf paper
118
at a predetermined distance. Due to the suction fans
126
being actuated in the above-described state, the interleaf paper
118
is released from closely contacting the photopolymer plate
102
disposed immediately below the interleaf paper
118
, and the interleaf paper
118
is partially lifted up by the suction fans
126
.
In the subsequent step
364
, first, the elevating motor
30
is driven to reverse a little and the suction flame
36
is lifted up to a height, for example, 3 mm. As a result, the suction fans
126
move slightly upward and the interleaf paper
118
sucked by the suction fans
126
is also raised to a small extent. Accordingly, a region of the interleaf paper
118
released from closely contacting the photopolymer plate
102
is extended.
In step
366
, the suction frame
36
is moved upward, for example, 2 mm until the suction nozzles
124
are lifted up or the plate detecting sensor
70
is turned off. Consequently, the upper end of the interleaf paper
118
is raised away from an underlying photopolymer plate
102
.
When the fan bases
60
and
62
are moved upward step by step as described above, the closely contacting state between the uppermost interleaf paper
118
and the underlying photopolymer plate
102
is released due to the suction force of the suction fans
126
. The interleaf paper
118
is raised away from the photopolymer plate
102
. In step
368
, negative pressure is fed to the suction nozzles
124
by, for example, opening the solenoid valves
84
A and
84
B for feeding negative pressure to the suction nozzles
124
, and the interleaf paper
118
is suction-adhered to the suction nozzles
124
. The vacuum pump
82
is turned on at a predetermined timing during downward movement of the suction nozzles
124
from the original positions or during operation of the automatic exposure apparatus
100
. Further, the fan bases
60
and
62
are moved upward at the two stages, but these fan bases may also be moved upward to a position corresponding to the position in step
366
in a single operation of moving upward.
In step
370
, it is confirmed as to whether the suction nozzles
124
have reliably suction-adhered the interleaf paper
118
. A determination as to whether the suction nozzles
124
have suction adhered to the interleaf paper
118
, can be made from, for example, the pressure detected by the pressure sensor
92
. When it is determined that the suction nozzles
124
have not suction adhered to the interleaf paper
118
, that is, when the determination of step
370
is negative, the process proceeds to step
362
in which retry is set, via the downward movement of the suction nozzles
124
in
372
and detecting by the plate detecting sensor
70
in step
374
.
On the other hand, when the suction nozzles
124
suction adhere to the interleaf paper
118
, that is, when the decision of step
370
is affirmative, the process proceeds to step
376
in which the suction fans
126
are turned off. As further shown in steps
378
and
380
, the suction nozzles
124
are moved upward to the position of delivery to the shared conveying portion
128
so that the interleaf paper
118
is transferred to the shared conveying portion
128
, and the solenoid valves
84
A and
84
B are closed to release suction holding of the interleaf paper
118
by the suction nozzles
124
.
When the uppermost interleaf paper
118
is removed from the cassette
208
as described above, the process proceeds to the start of the flow in
FIG. 8
where the suction frame
36
or suction nozzles
124
is moved to the initial position. When the photopolymer plate
102
are successively removed, downward movement of the suction frame
36
from the position of delivery may be started without moving the suction frame
36
to the initial position.
FIGS. 9A and 9B
schematically show removal processing of the plate
102
. When the photopolymer plate
102
is removed, the conveying switch portion
36
is switched on and the conveying path from the shared conveying portion
128
to the photopolymer plate conveying portion
130
is formed.
At first, in step
300
, whether the suction frame
36
is at HP (initial position) or not is determined. When the result is negative, the process proceeds to step
302
, then the suction frame
36
is returned to HP by driving the elevating motor
30
, and the process proceeds to step
304
. In this case, with the presence of HP sensor
94
, HP discrimination can be determined easily by the detection status of the HP sensor
94
. However HP sensor
94
is not essential, for HP can be discriminated by driving the elevating motor and detecting load current from the motor.
Further, when the result is determined as affirmative in step
300
, movement of the suction frame is not needed. The process proceeds to step
304
.
In step
304
, downward movement of the suction frame is started by driving the elevating motor
30
. By this movement, the suction frame
36
is moved toward the cassette
208
.
During this movement in step
306
, whether a separation plate
66
mounted on the cassette
208
is detected by a separation plate detecting sensor
95
is determined in step
306
. An abutting portion
95
B mounted on the top of a shaft
95
A of a separation plate detecting sensor
95
protrudes further than the suction nozzles
124
or the plate detecting sensor
70
to a downward direction toward a suction frame
36
. The separation plate
66
is disposed at the uppermost position of the cassette
208
so as to be detected at first.
When the separation plate
66
is detected in step
306
, the process proceeds to step
308
. Drive controlling pulse number P
S
of the elevating motor
30
is read and recorded in memory. Here, this memorization may be temporary and may be carried out at RAM of the sheet feeding controller
90
. While the term “reading” may include an action with a recording process, an operation for recording information in a hard disk or other recording media for example is not essential.
During this reading process, movement of the suction frame
36
is continued. The separation plate detecting sensor
95
abutting against the separation plate
66
is withdrawn by a supporting shaft so as not to interfere with the movement of the suction frame.
In the next step
310
, whether the uppermost photopolymer plate
102
is detected or not is determined by a plate detecting sensor
70
. The plate detecting sensor
70
protrudes slightly downward from a suction nozzles
124
below the suction frame
36
so as to contact against the photopolymer plate
102
earlier than the suction nozzles
124
.
The result is affirmative in step
310
, then the process proceeds to step
312
. The suction frame
36
is moved for a predetermined amount and the movement is stopped in step
314
.
A stopping position of the suction frame
36
in step
314
becomes a position where the suction surface of the suction nozzles
124
adheres to the uppermost photopolymer plate
102
.
In step
316
, the uppermost photopolymer plate
102
is suctionadhered to the suction nozzles
124
by supplying a negative pressure to the nozzles.
In step
318
, whether the suction adherence is complete or not is determined. The determination is easily recognized by detecting the negative pressure of the suction adherence.
In step
318
, when the result is affirmative, the process proceeds to step
320
and the upward movement of the suction frame
36
is started. Namely, the suction frame
36
moves away from the cassette
208
.
In the subsequent step
322
, the present driving controlling pulse number P
N
of the elevating motor
30
is detected, then in step
324
, the present pulse number P
N
is compared to the pulse number P
S
at the separation plate detecting position, which was memorized previously.
Following the result of comparison in step
324
, when the compared pulse numbers are not identical, the suction frame
36
continues to move upward. When the compared numbers are determined as identical, the process proceeds to step
326
and the movement of the suction frame
36
is stopped.
At this position, the suction-adhered photopolymer plate
102
can be separated from the underlying interleaf paper
118
or a photopolymer plate
102
properly. As a result, the suction-adhered uppermost photopolymer plate
102
can be transferred to a plate conveying system (step
328
).
In step
330
, after transfer of the plate from the suction frame
36
to the plate conveying system is completed, the suction frame
36
is moved toward HP (namely, restart of the upward movement), the process ends.
Here, with respect to the relative position between the separation plate detecting sensor
95
and the suction nozzles
124
, even when a detected position of the printing plate precursor by the plate detecting sensor
70
deviates from a proper, predetermined separating position, stopping the suction frame
36
is ensured at the most optimum position. Accordingly in comparison with the prior art where the suction frame needs adjustments by repeating stopping and moving in the vicinity of the separating position to set the most optimum position, the present invention allows setting of the most preferable separating position of the suction frame
36
easily and automatically without such adjustments.
Further, when the different-sized photopolymer plates are stacked in the respective cassette
208
and the size of the photopolymer plate differs with each request, the accuracy of positioning for each cassette
208
is maintained, and a stable feeding process can be carried out.
As described above, an embodiment of the present invention provides a separation plate detecting sensor
95
to detect a position of a separation plate
66
mounted to the cassette
208
. Even when a cassette
208
is changed, it does not affect the relationship between the separation plate
66
and suction nozzles
124
, and an accurate feeding processing can be carried out by maintaining the device relationship between the separation plate
66
and the suction nozzles
124
.
Further, in the embodiment of the present invention, the separation plate
66
is directly detected by the separation plate detecting sensor
95
. If the relative position with respect to the. separation plate
66
is constant, other members may be detected. For example, a periphery of the wall around the cassette
208
may be detected. Alternatively, the bottom surface of the cassette
208
, which can be seen from the clearance between the wall of the cassette
208
and photopolymer plates
102
may be detected. Further, a member which has a predetermined relationship with the separation plate
66
for detecting may be newly provided.
As described above, the present invention provides the optimum position of the suction-adhering apparatus at each printing plate precursor feeding process and allows efficient separation of the plates.
Claims
- 1. An apparatus for feeding printing plate precursors, the apparatus comprising:a cassette which accommodates printing plate precursors in a stack, the cassette including a wall portion and a separation plate that engages with corners of the printing plate precursors for aiding to separate an uppermost printing plate precursor from underlying printing plate precursors; a suction unit including a suction member which suction-adheres to an uppermost printing plate precursor accommodated in the cassette, the suction unit being supported so as to be movable toward and away from the cassette; a driving device which moves the suction unit; a plate detecting sensor provided in the suction unit, the plate detecting sensor being positioned within a predetermined distance of a printing plate precursor using a suction surface of the suction member as a reference so as to detect a position of the uppermost printing plate precursor when the suction unit moves close to the printing plate precursor; a separation plate detecting sensor provided in the suction unit, the separation plate detecting sensor for detecting the separation plate or a member having a fixed relative position with respect to the separation plate before the plate detecting sensor detects the uppermost printing plate precursor; and a controlling device which controls the driving device on the basis of the detection by the plate detecting sensor and the separation plate detecting sensor to move the suction unit toward and away from the cassette while controlling timing of the suction member for removal of printing plate precursors.
- 2. The apparatus of claim 1, wherein the member which has a fixed relative position with respect to the separation plate is an edge of the wall portion of the cassette.
- 3. The apparatus of claim 1, in which the member which has a fixed relative position with respect to the separation plate is a bottom surface of the cassette.
- 4. The apparatus of claim 1, further comprising a detecting member which has a fixed relative position with respect to the separation plate.
- 5. A system for feeding printing plate precursors into an automatic exposure apparatus, the system comprising:(a) a removably mounted cassette which receives and holds printing plate precursors in a stack prior to printing plate precursors being fed into the exposure apparatus, the cassette including a separation plate for facilitating separation of a printing plate precursor from the underlying stack; (b) a suction frame movable upon application of driving force towards and away from the cassette, along a movement range, the suction frame including suction nozzles that move with the suction frame; (c) a motor which when operated supplies driving force to the suction frame, moving the suction frame towards and away from the cassette; (d) a reduced pressure source connected in fluid communication with the suction nozzles, the reduced pressure source being operable for applying reduced pressure to the suction nozzles; (e) a separation plate sensor which indicates position of the suction frame and separation plate relative to one another at at least one location of the suction frame along the suction frame's range of movement; (f) an approach sensor which indicates when the suction frame is approaching the stack; and (g) a controller connected in electronic communication to the motor, the reduced pressure source, and the sensors, and controls operation of the motor and the reduced pressure source based upon indications from the sensors by at least: (i) moving the suction frame towards the cassette to where a printing plate precursor is adherable to the suction nozzles by applying reduced pressure to the suction nozzles from the reduced pressure source; (ii) applying reduced pressure to the suction nozzles and suction adhering the printing plate precursor to the suction nozzles; and (iii) moving the suction frame away from the cassette to where the separation plate facilitates separation of the printing plate from the underlying stack based upon an indication from the separation plate sensor.
- 6. The system of claim 5, wherein said moving the suction frame towards the cassette continues for a preset amount of time after an indication is received from the approach sensor.
- 7. The system of claim 5, wherein the approach sensor comprises a retractable shaft projecting from the suction frame towards the cassette, and indicates said approaching when the shaft abuts the stack and retracts.
- 8. The system of claim 5, wherein interleaf material is provided between printing plate precursors in the stack, further comprising a discrimination sensor in electronic communication with the controller and which provides an indication to the controller whether the uppermost layer of the stack is a printing plate precursor or interleaf material.
- 9. The system of claim 5, wherein the motor is controlled by pulses communicated thereto from the controller, and the controller controls operation by noting the pulse number at which the separation plate sensor indicates relative position of the suction frame and separation plate relative to one another when moving the suction frame towards the cassette, and in said moving the suction frame away from the cassette, continues the movement away until the pulse number of the motor equals the noted pulse number.
- 10. A method for feeding printing plate precursors from a cassette holding the printing plate precursors in a stack, the method comprising the steps of:determining an initial position of a movably mounted suction frame which suction adheres printing plate precursors to suction nozzles provided on the suction frame by application of reduced pressure to the suction nozzles; moving the suction frame toward the cassette using a pulse-controlled motor which when operated moves the suction frame away and towards the cassette; detecting a portion of the cassette with a first sensor; detecting a surface of an uppermost printing plate precursor in the stack in the cassette with a second sensor; reading a first drive controlling pulse number of the motor; and moving the suction frame further downward by a predetermined amount and stopping the frame at a position at which the suction nozzles adhere to the uppermost printing plate on the stack when reduced pressure is applied to the suction nozzles.
- 11. The method of claim 10, further comprising the steps of:raising the suction frame after suction-adhering the uppermost printing plate precursor; and reading a second drive controlling pulse number of the motor.
- 12. The method of claim 11, further comprising the step of determining to continue raising the suction frame or ceasing to raise the suction frame by a comparison of the first drive controlling pulse number and the second drive controlling pulse number.
- 13. The method of claim 12, further comprising the step of retracting a shaft supporting the first sensor to retract the first sensor after the step of reading the first drive controlling pulse number of the motor.
- 14. The method of claim 13, wherein said portion of the cassette comprises a separation plate.
- 15. The method of claim 11, further comprising the step of retracting a shaft supporting the first sensor to retract the first sensor after the step of reading the first drive controlling pulse number of the motor.
- 16. The method of claim 15, wherein said portion of the cassette comprises a separation plate.
- 17. The method of claim 11, wherein said portion of the cassette comprises a separation plate.
- 18. The method of claim 10, further comprising the step of retracting a shaft supporting the first sensor to retract the first sensor after the step of reading the first drive controlling pulse number of the motor.
- 19. The method of claim 18, wherein said portion of the cassette comprises a separation plate.
- 20. The method of claim 10, wherein said portion of the cassette comprises a separation plate.
Priority Claims (1)
Number |
Date |
Country |
Kind |
2001-127342 |
Apr 2001 |
JP |
|
US Referenced Citations (4)