Apparatus and method for generating power onboard a hoist conveyance

Information

  • Patent Grant
  • 6626267
  • Patent Number
    6,626,267
  • Date Filed
    Tuesday, April 16, 2002
    22 years ago
  • Date Issued
    Tuesday, September 30, 2003
    20 years ago
Abstract
An onboard power generation apparatus for a hoist conveyance includes a drive wheel carried by the conveyance. The drive wheel is positioned to engage the surface of a stationary structure adjacent the conveyance, such as a shaft guide, so that movement of the conveyance relative to the structure causes rotation of the drive wheel. A charging generator coupled to the drive wheel is operable to produce an electric current upon rotation of the drive wheel. A battery may be electrically connected to the generator so that the generator provides an electric current to recharge the battery. The drive wheel may be mounted for movement relative to the conveyance with biasing mechanism for resiliently biasing the drive wheel toward the surface of the adjacent structure.
Description




FIELD




The present invention relates to a power generator and more specifically to an onboard power generator for supplying power to a hoist conveyance, such as a mine shaft elevator or an above-ground elevator.




BACKGROUND AND SUMMARY




The mine shaft is the lifeline to underground mining operations. Although there are relatively few injuries and fatalities related to shaft accidents, almost any accident involving hoisting equipment, and in particular a hoist conveyance, has the potential to be catastrophic and injure or kill numerous miners. Between 1992 and 1996, there were approximately 1200 reported accidents involving mine shaft operations. Analysis of these accidents shows that hoisting hazards are often related to falling material, shaft guide misalignment and faulty safety devices. In fact, over 300 of the cited accidents were related to shaft guide misalignment caused by ground instability.




To reduce the potential for hoisting related accidents, sensors and other devices are used to monitor conveyance operating parameters (e.g., rope tension, conveyance load and conveyance position). Feedback from the monitoring devices can then be used to address potential problems before a catastrophic accident occurs. Mounting such devices onboard the conveyance itself, such as to the top of the conveyance cage, is desirable in that accurate, real time measurements relating to the operation of the conveyance can be obtained.




When mounting various monitoring devices onboard a conveyance, a reliable source of electrical power is required. It is known that hoist conveyances employ a traveling cable connected between the conveyance and the control room to provide electrical power to the conveyance. In relatively deep mine shafts (e.g., greater than 600 feet deep), however, it is not feasible to employ a traveling cable. In such deep shafts, information must be via radio or other remote means having its own on-board power source. Thus, well-charged batteries onboard the conveyance are a necessity.




The present invention is directed toward an onboard power generation apparatus for a hoist conveyance, such as a mine shaft elevator or an above-ground elevator. In one embodiment of the invention, a drive wheel is carried by the conveyance. The drive wheel is positioned to engage the surface of a stationary structure adjacent the conveyance, such as a shaft guide, so that vertical movement of the conveyance relative to the structure causes rotation of the drive wheel. The drive wheel may include an elastomeric outer tread layer to minimize slip between the drive wheel and the surface of the adjacent structure. A charging generator, which is coupled to the drive wheel, is operable to produce an electric current upon rotation of the drive wheel to provide power to the conveyance.




A battery may be electrically connected to the generator so that the generator provides an electric current to recharge the battery upon movement of the conveyance. The battery may be used to power a voice communication system or any of various onboard conveyance monitoring devices, such as an encoder for determining the vertical position of the conveyance or a potentiometer for determining lateral displacement of the shaft guides or a load cell to determine wire rope tension or an accelerometer (e.g., a two-axis accelerometer) for determining the acceleration of the conveyance.




The apparatus also may include biasing mechanism for resiliently biasing the drive wheel toward the surface of the adjacent structure. In one disclosed embodiment, the drive wheel and the charging generator are mounted on a common support. The support is mounted for movement relative to the conveyance in a direction generally perpendicular to the central axis of the drive wheel and toward the surface of the adjacent structure. At least one spring is operatively connected to the support and to the conveyance to bias the support toward the adjacent structure to maintain contact between the drive wheel and the surface of the structure.




According to another embodiment, a power generation apparatus for supplying power to a vertically movable hoist conveyance comprises a generator carried by the conveyance. The generator includes at least one drive wheel rotatably coupled thereto and operable to contact the surface of an adjacent stationary structure so that movement of the conveyance causes rotation of the drive wheel to generate an electric current. The drive wheel is mounted on a support that is operable to move with respect to the conveyance to accommodate variations in the surface of the adjacent structure as the conveyance moves vertically relative to the structure.




In another embodiment, power generation apparatus is mounted onboard a mine hoist conveyance having guide wheels for engaging shaft guides and onboard instrumentation for monitoring the operation of the conveyance. The apparatus includes a battery for supplying power to at least the instrumentation of the conveyance. A generator is carried by the conveyance and operatively connected to one of the guide wheels of the conveyance to produce an electric current upon movement of the conveyance. The generator is electrically connected to the battery to recharge the battery.




Finally, a method for generating power for a hoist conveyance operable to move vertically through a shaft comprises providing a generator assembly for mounting on the conveyance. The generator has at least one wheel for contacting a substantially stationary surface in the shaft. Thus, an electric current is generated when the wheel rotates upon vertical movement of the conveyance. The method may further include recharging a battery onboard the conveyance with the electric current. In addition, the wheel of the generator assembly may be resiliently biased toward the surface in the shaft to accommodate variations in the surface as the conveyance is moved.




The foregoing and other objects, features, and advantages of the invention will become more apparent from the following detailed description of several embodiments, which proceed with reference to the accompanying figures.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a side elevation view of onboard power generation apparatus mounted to the top of a mine shaft conveyance.





FIG. 2A

is a top plan view of the onboard power generation apparatus of

FIG. 1

taken along line


2


A—


2


A, with an enclosing top cover removed.





FIG. 2B

is a top plan view of the apparatus of

FIG. 2A

showing a box cover covering the electrical and mechanical components of the apparatus.





FIG. 3A

is a side perspective view of the onboard power generation apparatus of

FIG. 2A

taken generally along line


3





3


in FIG.


2


A.





FIG. 3B

is a side perspective view of a guide wheel mounted on a movable support at the opposite side of the conveyance.





FIG. 4

is a cross-sectional view of the movable support for the power generation apparatus taken along line


4





4


of FIG.


3


A.





FIG. 5

is a bottom plan view of the onboard power generation apparatus taken generally along the line


5





5


in FIG.


4


.





FIG. 6

is a schematic diagram of an exemplary charging circuit in the apparatus.











DETAILED DESCRIPTION




Referring first to

FIG. 1

, there is shown onboard power generation apparatus


20


for providing electrical power to a vertically movable hoist conveyance, such as a mine shaft elevator


10


. Apparatus


20


also may be used in connection with other types of hoist conveyances, such as a conventional aboveground elevator. Conveyance


10


is operable to move vertically through a conveyance shaft (as indicated by double-headed arrow A). In this system an elongate cable


8


raises and lowers the conveyance. Vertically disposed stationary shaft guides


24


,


25


comprising, for example, 6 inch by 4 inch timber rails, may be secured to opposite sides of the shaft. Guides in the form of rails of other materials, such as steel, also may be used.




Apparatus


20


may be mounted on or carried by conveyance


10


in any suitable manner. In

FIG. 1

, for example, apparatus


20


is shown mounted on a platform


18


secured to the top of the conveyance


10


. Other mounting arrangements also may be used. For example, apparatus


20


may be mounted to the bottom of the conveyance or within the cage


12


of the conveyance.




Apparatus


20


includes a drive wheel


22


positioned to engage the surface of a stationary structure adjacent the conveyance, such as shaft guide


24


in the illustrated example, so that vertical movement of the conveyance relative to the structure causes rotation of drive wheel


22


. The form of the adjacent structure will of course depend upon the particular application in which the apparatus


20


is used. For example, the drive wheel may be positioned to directly engage the surface of the shaft through which the conveyance moves if shaft guides are not provided.




The drive wheel


22


, in the form shown, is coupled to a charging generator


26


that is operable to produce an electric current upon rotation of the drive wheel. As best shown in

FIG. 2A

, the shaft


28


of the drive wheel


22


is supported at each end by bearings


64


mounted on a substantially horizontally disposed plate support


50


. The rotational axis


28




a


for shaft


28


and wheel


22


is disposed substantially horizontally. The generator


26


also may be mounted on the support


50


.




As explained in greater detail below, support


50


may be mounted on the conveyance for longitudinal movement relative to the conveyance in a direction generally perpendicular to shaft guide


24


and to axis


28




a


(such movement is indicated by double-headed arrow C in

FIGS. 2A

,


3


A). In addition, biasing mechanism may be provided to resiliently, or yieldably, bias support


50


, and therefore drive wheel


22


, toward shaft guide


24


.




An optional tracking, or guide, wheel


16


can be mounted on platform


18


opposite drive wheel


22


and positioned to engage adjacent shaft guide


25


(FIG.


1


). As best shown in

FIG. 3B

, guide wheel


16


also may be mounted on a movable support


104


for longitudinal movement relative to the conveyance in a direction generally perpendicular to the shaft guide


25


and perpendicular to central axis


16




a


for guide wheel


16


(as shown by double-headed arrow D). As with drive wheel


22


, a biasing mechanism resiliently, or yieldably, biases support


104


and the guide wheel


16


toward shaft guide


25


. In addition, conveyance


10


may include a pair of conventional guide wheels


13


and


14


mounted on opposite sides of the top of the cage


12


for engaging shaft guides


25


and


24


, respectively (FIG.


1


). Guide wheels


13


and


14


may be spring loaded to be urged against their shaft guides as is well known in the art.




The charging generator


26


desirably is configured to provide a charging current to the battery


32


. As shown in

FIG. 2A

, for example, the charging generator


26


is electrically connected via two conductors of a four-conductor wire


122


to input terminals on a first circuit board (not shown) contained in an enclosure


56


. The first circuit board includes an appropriate charging control circuit to receive current from the generator


26


. The first circuit board may be mounted on a heatsink (not shown) to dissipate thermal energy from the charging circuit. The other two conductors of four-conductor wire


122


are electrically connected to terminals on the first circuit board and to leads


120


,


121


of a battery


32


so that the battery receives a charging current from the generator


26


through the charging circuit. The charging circuit increases the voltage of the charging current going to the battery


32


and permits recharging of the battery upon vertical movement of the conveyance.




The charging generator


26


can be used to provide electric power to any of various devices onboard the conveyance. In the illustrated embodiment, for example, an encoder


52


is electrically connected to the first circuit board with a multiple conductor wire


58


. An optional potentiometer


54


is electrically connected to the first circuit board with a multiple conductor wire


60


. A multiple conductor wire


62


electrically connects the first circuit board to other instrumentation (not shown) (e.g., an accelerometer for determining the acceleration of the conveyance) and a second circuit board (not shown) onboard the conveyance. Upon rotation of drive wheel


22


, the generator


26


provides current through the charging circuit of the first circuit board to battery


32


and multiple conductor wire


62


. The second circuit board in turn sends a current back to the first circuit board via multiple conductor wire


62


to power the encoder


52


and potentiometer


54


. When the drive wheel


22


is at rest, the battery


32


provides current to the encoder


52


, potentiometer


54


and multiple conductor wire


62


through the circuit board. In addition to the encoder and potentiometer in the illustrated embodiment, the generator


26


and/or battery


32


could be used to power other devices, such as the doors, lighting, fan, control panel, and communication devices (e.g., an emergency phone) of a conveyance.




An example of a charging circuit which may be used in this apparatus is shown schematically in FIG.


6


. Input contacts


130


,


132


connect to generator


26


and output contacts


134


,


136


provide current to battery


32


and wire


62


. As shown, the charging circuit includes a rectifier


138


for converting the AC current of the generator


26


into a DC current and a regulating switch


140


to enable charging of the battery with upward or downward movement of the conveyance.




As shown in

FIG. 2A

, the encoder


52


, potentiometer


54


, battery


32


and enclosure


56


are mounted on the support


50


along with the drive wheel


22


and charging generator


26


to provide a compact package. The encoder


52


, which is coupled to one end of the shaft


28


of the drive wheel, is operable to determine the vertical position of the conveyance


10


within the shaft by counting the rotations of the drive wheel


22


. Data from the encoder also can be used to compute conveyance speed and acceleration on a remote or onboard computer. Encoder


52


also can be used to determine whether slippage of drive wheel


22


relative to shaft guide


24


is occurring. If necessary, the biasing mechanism can be adjusted, as explained in greater detail below, to increase the biasing force of drive wheel


22


against shaft guide


24


and thereby reduce any slippage.




The potentiometer


54


houses one end of a retractable string


124


. The opposite end, or free end, of string


124


is secured to an upright post


125


secured to support


104


for the guide wheel


16


. The string potentiometer is operable to monitor any variation in the distance between the resiliently biased drive wheel


22


and guide wheel


16


and thereby indicate lateral displacement of shaft guides


24


,


25


. By monitoring the displacement of shaft guides


24


,


25


, it is possible to determine when necessary repairs or maintenance is required so that catastrophic accidents caused by guide displacement can be avoided.




To transfer rotation of drive wheel


22


to rotation of charging generator


26


, drive wheel


22


may be operatively coupled to the charging generator


26


through any suitable transmission mechanism. In the illustrated embodiment, for example, as best shown in

FIG. 3A

, a drive chain


36


passes about a drive sprocket


34


mounted on the output shaft


28


of drive wheel


22


and an intermediate driven sprocket


38


. The driven sprocket


38


is mounted on a shaft


40


supported by a bearing


42


that is mounted on support


50


(see

FIGS. 2A

,


3


A). An intermediate drive sprocket


44


also is mounted on shaft


40


. A second drive chain


46


is trained about drive sprocket


44


and a driven sprocket


48


mounted on the input shaft


30


of the charging generator


26


. Thus, it can be seen that rotation of the drive wheel


22


causes rotation of the charging generator


26


.




Other forms of transmission mechanisms also may be used. For example, the drive sprocket


34


of the drive wheel


22


may be operatively connected to the driven sprocket


48


of the generator without intermediate sprockets


38


and


44


. Alternatively, the drive chains and sprockets could be replaced with belts and pulleys, respectively. In another embodiment, the shaft


28


of the drive wheel


22


may be coupled to the shaft


30


of the generator


26


through a gearbox. The shafts of the drive wheel and generator also could be directly coupled to each other with a shaft coupling. The drive wheel and the generator also could be formed as an integral unit, wherein the drive wheel and generator are mounted on a common shaft, or wherein the drive wheel itself contains windings to generate an electric current.




In addition, the transmission mechanism may be selected to maintain a suitable balance between the charging requirement of the battery and the load induced by the charging generator on the drive wheel for a particular conveyance speed. This ensures that sufficient current is generated to recharge the battery while minimizing rolling resistance induced by the generator on the drive wheel. For example, in a working embodiment, the battery comprises a 12 volt sealed lead acid battery requiring a 1.2 amp charging current and the drive wheel


22


has a diameter of about seven inches. The charging generator in this example may be a model CMB1D17NZ, manufactured by Leeson. In a conveyance traveling at about 400 feet/minute, the drive wheel rotates at about 200 rev/min. The transmission mechanism is selected to rotate the generator at a speed of about 1000 rev/min to provide at least a 1.2 amp charging current to the battery. In one example, this is accomplished with sprockets


34


and


44


comprising 39 teeth, 4.36 inch diameter sprockets, and sprockets


38


and


48


comprising 13 teeth, 1.74 inch diameter sprockets. The size of the drive wheel and/or the sprockets can be changed to produce the required charging current at different conveyance speeds.




Referring now to

FIG. 2B

, a removable, protective box cover


66


covers the generator, encoder, potentiometer, battery, charging circuit enclosure and the transmission mechanism. The cover


66


protects these components from the harsh mine environment. A cover hood also could be extended over the top of wheel


22


if desired.




As previously mentioned, a biasing mechanism resiliently urges, or biases, movable support


50


and drive wheel


22


mounted thereon toward shaft guide


24


. In addition to longitudinal movement, support


50


may be mounted to allow for slight lateral movement (i.e., in a direction generally parallel to the central, or rotational, axis of the drive wheel) and for slight pivoting relative to the conveyance in a plane defined by the support.




In the illustrated embodiment, for example, a pair of laterally spaced, substantially parallel, guides, or rails,


68


are secured to the bottom of the support


50


(as best shown in

FIGS. 3A

,


4


). Each rail


68


has a longitudinally extending slot, or channel,


70


having first and second portions


82


and


84


. An elongate bracket


72


having an L-shaped angle cross-section is provided for mounting on platform


18


of conveyance


10


adjacent to each of rails


68


. Secured to an upstanding leg of each bracket


72


is a pair of spaced apart upper rollers


74


positioned in the first portion


82


of the channel


70


and a pair of spaced apart lower rollers


76


positioned to engage the lower surface of each rail


68


(as best shown in

FIGS. 3A

,


4


). A shaft


78


of each upper roller


74


extends through the second portion


84


of an adjacent channel


70


and a hole in its respective bracket


72


. A nut


80


is secured on the end of each shaft


78


opposite its upper roller


74


. Each lower roller


76


has a shaft


86


that extends through a hole in its respective bracket


72


and is secured with a nut


80


disposed on its outer end. The nut


80


of each shaft


78


,


86


can be adjusted to adjust the spacing of its roller from the upstanding leg of a corresponding bracket


72


.




The upper and lower rollers


74


and


76


permit longitudinal movement of the support


50


relative to the conveyance in a direction toward and away from the shaft guide


24


(i.e., perpendicular to rotational axis


28




a


) as indicated by double-headed arrow C in

FIGS. 2A

,


3


A. Reversing the mounting of the brackets and rails would achieve the same effect. In other words, the brackets along with their upper and lower rollers could be secured to the support


50


and the rails could be secured to the conveyance


10


to permit such movement of the support.




As further shown in

FIG. 4

, the rollers are positioned so that there is a slight clearance between a vertical portion


88


of each rail and the upstanding leg of an adjacent bracket


72


and between the vertical portion


88


and adjacent upper and lower rollers


74


,


76


. This clearance is adjustable by selected positioning of nuts


80


on shafts


78


,


86


and allows for slight lateral movement of the support


50


(as indicated by double-headed arrow E in

FIG. 4

) and for slight cocking or pivoting of the support relative to the conveyance in a plane defined by the support (as indicated by double-headed arrow B in FIG.


2


A).




Referring to

FIG. 5

, a bottom view of the support


50


is shown. A pair of elongate springs


90


are interposed between the conveyance and the support


50


. Each spring has spaced first and second ends


92


and


94


. The first end


92


of each spring is secured to the bottom of the support


50


with a spring tensioner


96


disposed adjacent to what may be considered the inner, or rear, end of support


50


. The second end


94


of each spring


90


is secured to a corresponding bracket


72


at what may be considered the outer, or forward end of the bracket


72


. Thus, it can be seen that the springs


90


yieldably bias the support toward the shaft guide


24


to maintain contact between drive wheel


22


and shaft guide


24


(as indicated by arrows F).




In the illustrated example, each of the spring tensioners


96


comprises an eye bolt


98


for connecting to a spring


90


. Each eye bolt


98


extends through a member


100


secured to the bottom of the support


50


. An adjusting nut


102


is screwed onto the outer end of each eye bolt


98


for increasing or decreasing the length, and thereby the tension, of the corresponding spring


90


. Desirably, spring tensioner


96


are adjusted to provide a biasing force sufficient to maintain rolling contact between drive wheel


22


and shaft guide


24


while minimizing wear of the drive wheel. If the drive wheel


22


is positioned closer to one spring than the other, such as for packaging purposes, the springs can be adjusted to provide uniform pressure across the surface of the drive wheel contacting the shaft guide


24


. In the illustrated embodiment, for example, the drive wheel is positioned slightly closer to the spring on the right side of the support


50


than the spring on the left side of the support (as shown in FIG.


5


). As such, the tensions of the springs may be adjusted to create uniform pressure on the drive wheel.




Although the illustrated form is shown as having a pair of springs, any number of springs may be used. In addition, other forms of biasing mechanisms may also be used. For example, elastomeric bands could be substituted for the springs.




As best shown in

FIGS. 2A

,


3


A, the drive wheel


22


in the illustrated embodiment comprises an inner drum


108


and a plurality of elastomeric outer tread layers


106


to minimize slip between the drive wheel and a possibly muddy and wet shaft guide


24


. The tread layers


106


are desirably spaced apart along the longitudinal axis of the drive wheel


22


so as to define water channels


110


in the spaces between adjacent tread layers


106


(as best shown in FIG.


2


A). In a working embodiment, the tread layer


106


comprises two-ply, red carboxilated nitrile rubber, manufactured by Goodyear Tire and Rubber. Each tread layer


106


is secured the inner drum


108


in a suitable manner, such as with rivets


112


. In an alternative embodiment, the drive wheel


22


may comprise a single tread layer with or without water channels. Still alternatively, the drive wheel may comprise plural, longitudinally spaced shaft guide engaging portions with water channels therebetween, but without any tread layers.




In an another alternative configuration, the drive wheel


22


may comprise one or more conventional guide wheels (e.g., three guide wheels in a working embodiment) mounted on a common shaft. The guide wheels desirably are longitudinally spaced from each other along the shaft so as to define water channels between adjacent guide wheels. Spacers may be mounted on the shaft between adjacent guide wheels so as to define the width of the water channels.




Referring to

FIG. 3B

, the support


104


for guide wheel


16


is mounted to the conveyance generally in the same manner as the support


50


for the drive wheel


22


. In addition, as described above in connection with the support


50


, a pair of springs may be interposed between the conveyance and the support


104


to bias the guide wheel


16


against the shaft guide


25


. Additionally, the guide wheel


16


, like the drive wheel


22


, may comprise plural, spaced-apart tread layers


106


secured to an inner drum


108


so as to define water channels


110


.




Apparatus


20


is packaged in a lightweight, compact package. In a working embodiment, the footprint of support


50


is ten inches by ten inches. The overall height of apparatus


20


with box cover


66


installed is four inches (excluding height of drive wheel


22


).




The present invention has been shown in the described embodiments for illustrative purposes only. The present invention may be subject to many modifications and changes without departing from the spirit or essential characteristics thereof. We therefore claim as our invention all such modifications as come within the spirit and scope of the following claims.



Claims
  • 1. Onboard power generation apparatus for a hoist conveyance comprising:a drive wheel carried by the conveyance and positioned to engage the surface of a stationary structure adjacent the conveyance so that movement of the conveyance relative to the structure causes rotation of the drive wheel; and a charging generator coupled to the drive wheel, the generator operable to produce an electric current upon rotation of the drive wheel.
  • 2. The apparatus of claim 1 further comprising a battery electrically connected to the generator wherein the generator provides an electric current to recharge the battery.
  • 3. The apparatus of claim 1 further comprising biasing mechanism for yieldably biasing the drive wheel toward the surface of the adjacent structure.
  • 4. The apparatus of claim 1 wherein the drive wheel has an output shaft and the charging generator has an input shaft operatively coupled to the output shaft of the drive wheel so that rotation of the drive wheel causes rotation of the input shaft of the charging generator.
  • 5. The apparatus of claim 1 wherein an encoder is coupled to the shaft of the drive wheel.
  • 6. The apparatus of claim 1 wherein the drive wheel comprises an elastomeric tread layer to minimize slip between the drive wheel and the surface of the adjacent structure.
  • 7. The apparatus of claim 1 wherein the drive wheel and charging generator are mounted on a common support and the support is mounted for movement relative to the conveyance in a direction generally perpendicular to the surface of the adjacent structure; andat least one spring is interposed between the support and the conveyance to bias the support toward the adjacent structure to maintain contact between the drive wheel and the surface of the structure.
  • 8. The apparatus of claim 1 wherein the drive wheel is carried by a support and the support is mounted for pivoting in a plane defined by the support.
  • 9. The apparatus of claim 1 wherein the drive wheel has a central axis and is mounted on a support, and the support is mounted for movement relative to the conveyance in a direction generally perpendicular to the central axis of the wheel and in a direction generally parallel to the central axis of the drive wheel.
  • 10. The apparatus of claim 1 wherein the drive wheel is mounted on a support;a pair of laterally spaced, substantially parallel rails are secured to the bottom of the support; and a pair of laterally spaced, substantially parallel brackets are mounted to the conveyance with each bracket being adjacent to one of said rails, each bracket having a set of rollers positioned to engage one of said rails to permit movement of the support relative to the conveyance.
  • 11. The apparatus of claim 10 wherein each rail has a longitudinally extending slot and each bracket has at least two spaced-apart rollers disposed in the slot of a respective rail.
  • 12. The apparatus of claim 11 wherein each bracket has at least two spaced-apart rollers positioned to engage the bottom of a respective rail.
  • 13. Onboard power generation apparatus for supplying power to a vertically movable hoist conveyance comprising:a generator assembly comprising at least one drive wheel rotatably coupled thereto and operable to contact the surface of an adjacent stationary structure so that movement of the conveyance causes rotation of the drive wheel to generate an electric current; and a support on which the drive wheel is mounted, the support being movable with respect to the conveyance to accommodate variations in the surface of the adjacent structure as the conveyance moves vertically relative to the structure.
  • 14. The apparatus of claim 13 wherein one of said support or conveyance has a pair of rails secured thereto and the other of said support or conveyance has a plurality of rollers connected thereto positioned to engage said rails and permit movement of the support relative to the conveyance.
  • 15. The apparatus of claim 14 further comprising at least two spaced apart brackets for mounting to the conveyance with each bracket being adjacent to one of said rails, each bracket having at least two spaced-apart rollers for movably engaging a respective rail.
  • 16. The apparatus of claim 15 wherein each rail comprises a longitudinally extending slot for receiving the rollers of a respective bracket.
  • 17. The apparatus of claim 13 further comprising at least one spring for urging the support toward the surface of the adjacent structure.
  • 18. The apparatus of claim 13 wherein the generator is operatively connected to an onboard battery for recharging the battery.
  • 19. Onboard power generation apparatus for a mine hoist conveyance having guide wheels for engaging shaft guides and onboard instrumentation for monitoring the operation of the conveyance, the apparatus comprising:a battery for supplying power to instrumentation of the conveyance; and a generator carried by the conveyance and operatively connected to a guide wheel of the conveyance to produce an electric current upon movement of the conveyance and electrically connected to the battery to recharge the battery.
  • 20. The apparatus of claim 19 wherein the guide wheel operatively connected to the generator comprises plural shaft guide engaging portions that are spaced apart in a direction parallel to the central axis of the guide wheel so as to define a water channel in the space between adjacent shaft guide engaging portions.
  • 21. The apparatus of claim 19 wherein the guide wheel operatively connected to the generator has an outer elastomeric tread layer to minimize slip between the guide wheel and a respective shaft guide.
  • 22. The apparatus of claim 19 wherein the generator produces a charging current to the battery of about 1.2 amps.
  • 23. The apparatus of claim 19 wherein the guide wheel operatively connected to the generator comprises an output drive sprocket and the generator comprises a driven sprocket connected to the drive sprocket through a drive chain assembly.
  • 24. The apparatus of claim 23 wherein the gear ratio of the drive sprocket to the driven sprocket is selected so that the vertical speed of the conveyance causes rotation of the generator at a rotational speed that is sufficient to maintain an adequate charging current to the battery.
  • 25. Onboard power generation apparatus for a hoist conveyance comprising:rotatable engaging means for engaging the surface of a substantially stationary structure adjacent to the conveyance such that movement of the conveyance causes rotation of the engaging means; and generating means operatively connected to said engaging means for generating an electric current to provide power to the conveyance upon rotation of the engaging means.
  • 26. The apparatus of claim 25 wherein the engaging means comprises a guide wheel of a mine shaft hoist conveyance.
  • 27. The apparatus of claim 25 wherein the stationary structure comprises an elevator shaft guide.
  • 28. The apparatus of claim 25 further comprising biasing means for biasing the engaging means against the surface of the adjacent structure.
  • 29. The apparatus of claim 25 wherein the engaging means comprises a wheel having plural, axially spaced tread layers with water channels defined therebetween.
  • 30. The apparatus of claim 25 wherein a conveyance monitoring device is connected to the conveyance and the generating means provides power for said monitoring device.
  • 31. The apparatus of claim 25 wherein the generating means is connected to a battery through a charging circuit to permit charging of the battery upon vertical movement of the conveyance.
  • 32. A method for generating power for a hoist conveyance operable to move in a vertical direction through a shaft, the method comprising:providing a generator assembly for mounting on the conveyance, the generator having at least one wheel for contacting a substantially stationary surface of the shaft; and generating an electric current when the wheel rotates upon movement of the conveyance.
  • 33. The method of claim 32 further comprising recharging a battery onboard the conveyance with the electric current.
  • 34. The method of claim 33 wherein the battery provides power to at least one instrumentation device onboard the conveyance.
  • 35. The method of claim 32 further comprising resiliently urging the wheel of the generator assembly laterally of its central axis toward the surface of the shaft to accommodate variations in the surface as the conveyance is moved.
  • 36. Onboard power generation apparatus for supplying power to a vertically movable hoist conveyance comprising:first and second, opposing guide wheels, each guide wheel being mounted on a movable support, each support being mounted for movement relative to the conveyance in a direction generally perpendicular to an adjacent shaft guide; a biasing mechanism for yieldably biasing each guide wheel against an adjacent shaft guide so that vertical movement of the conveyance causes rotation of the wheels; and a charging generator coupled to one of said guide wheels, the generator operable to produce an electric current upon rotation of said guide wheel.
  • 37. The apparatus of claim 36 further comprising sensing mechanism interposed between the guide wheels to monitor lateral displacement between the guide wheels and thereby the lateral displacement of the shaft guides.
  • 38. The apparatus of claim 37 wherein the sensing mechanism comprises a potentiometer having a retractable string, the potentiometer is carried by one of said supports, and the free end of the string is coupled to the other of said supports.
CROSS-REFERENCE TO RELATED APPLICATION

This application claims priority to U.S. Provisional Application No. 60/287,688, filed Apr. 30, 2001.

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Provisional Applications (1)
Number Date Country
60/287688 Apr 2001 US