Patent Application
20240351061
This patent document claims the priority and benefits of Korean Patent Application No. 10-2023-0050850, filed Apr. 18, 2023, the entire contents of which are incorporated herein by reference for all purposes.
The disclosed technology relates to an apparatus and a method for inspecting and repairing a dispensed viscous fluid.
Thermal adhesive may be used in the process of manufacturing a battery module. Thermal adhesive, which is a viscous fluid, may be applied to the battery module by a dispenser. The shape of thermal adhesive applied to the battery module may affect the cooling performance of the battery module. When impact or vibration is applied to the battery module, parts to which the thermal adhesive is poorly applied may be damaged. Accordingly, it is necessary to check whether the thermal adhesive satisfies a predetermined application quality.
The disclosed technology provides an apparatus and a method for inspecting and repairing a dispensed viscous fluid.
In an aspect of the disclosed technology, there is provided an apparatus for inspecting and repairing a dispensed viscous fluid according to the disclosed technology, the apparatus including: a dispenser module dispensing a viscous fluid on a workpiece; a vision module generating original images by photographing the viscous fluid dispensed on the workpiece; a robot module moving the dispenser module and the vision module through predetermined paths, respectively; and a control module determining whether a defective part exists in the dispensed viscous fluid by analyzing the original images and controlling the dispenser module and the robot module to dispense a viscous fluid to a defective part when the defective part exists.
On the basis of an embodiment, the control module may generate sampling images by extracting some of the original images generated by being photographed in real time by the vision module by considering a moving distance of the robot module and a shooting interval of the vision module, may generate stitching images by connecting the sampling images to each other on a basis of a shape of the viscous fluid shown in each of the sampling images, may generate a panoramic image by connecting the stitching images to each other, and may determine in real time whether a defect exists in the viscous fluid shown in the panoramic image.
The apparatus for inspecting and repairing a dispensed viscous fluid on the basis of an embodiment may further include a correction module which is moved by the robot module and forms a shape of the viscous fluid by discharging air to the viscous fluid dispensed to the defective part for repairing the defective part on a basis of control of the control module.
On the basis of an embodiment, the correction module may include: one nozzle or a plurality of nozzles discharging air toward the viscous fluid; a body fixing the nozzle to be directed toward the viscous fluid; and an air supplier supplying air to the nozzle through an air line, wherein the control module may control whether the air supplier outputs air and air output pressure of the air supplier so that air discharged by the nozzle changes a shape of the viscous fluid, and may control the robot module to arrange the body at a desired position.
On the basis of an embodiment, the body may have an arcuate cross section in a width direction of the viscous fluid and may be formed into a long shape in a longitudinal direction of the viscous fluid so that the plurality of nozzles faces the viscous fluid.
On the basis of an embodiment, the body may include: a plurality of sub-bodies, each of which has an arcuate cross section in a width direction of the viscous fluid so that the plurality of nozzles faces the viscous fluid; and joints connecting the plurality of sub-bodies to each other so that the plurality of sub-bodies is wholly transformed into a shape bent in the longitudinal direction of the viscous fluid, wherein the control module may control the joints to correspond to a straight or curved portion of a reference pattern of the viscous fluid so that air discharged by the nozzle forms the viscous fluid into a straight or curved line corresponding to the reference pattern.
On the basis of an embodiment, the body may have an arcuate cross section in a width direction of the viscous fluid and may be formed into a long and curved shape in the longitudinal direction of the viscous fluid so that the plurality of nozzles faces the viscous fluid.
On the basis of an embodiment, the plurality of nozzles may be divided into two or more nozzle groups which discharge air toward the viscous fluid from various directions, the air supplier may independently supply air to the air line connected to each of the two or more nozzle groups, and the control module may independently control whether to output air supplied to the two or more nozzle groups by the air supplier and output pressure of the air according to a type of a defect of the viscous fluid.
There is provided a method for inspecting and repairing a dispensed viscous fluid according to the disclosed technology, the method including: dispensing a viscous fluid on a workpiece by a dispenser module moved by a robot module; generating original images by a vision module photographing the dispensed viscous fluid on the workpiece; inspecting the dispensed viscous fluid to see whether a defective part exists in the dispensed viscous fluid by a control module analyzing the original images; and repairing the viscous fluid by the control module controlling the dispenser module and the robot module to dispense a viscous fluid to a defective part when the defective part exists in the dispensed viscous fluid.
On the basis of an embodiment, the inspecting may include: generating sampling images by extracting some of the original images generated by the vision module by considering the moving distance of the robot module and the shooting interval of the vision module; generating stitching images by connecting the sampling images to each other on a basis of a shape of the viscous fluid shown in the sampling images; generating a panoramic image by connecting the stitching images to each other, and determining whether a defect exists in the viscous fluid by comparing a shape of the viscous fluid shown in the panoramic image with a reference pattern, wherein the inspecting may be performed in real time.
The method for inspecting and repairing a dispensed viscous fluid on the basis of an embodiment may further include correcting the viscous fluid by forming a shape of the viscous fluid by discharging air to the viscous fluid dispensed to the defective part by using a correction module for repairing the defective part.
On the basis of an embodiment, the correction module include: the one nozzle or the plurality of nozzles discharging air toward the viscous fluid; the body fixing the nozzle to be directed toward the viscous fluid; and the air supplier supplying air to the nozzle through the air line, wherein the correcting of the viscous fluid may include: locating the correction module at the defective part; and controlling whether the air supplier outputs air and air output pressure of the air supplier so that air discharged by the nozzle changes the shape of the viscous fluid.
On the basis of an embodiment, the body may include: the plurality of sub-bodies, each of which has an arcuate cross section in a width direction of the viscous fluid so that the plurality of nozzles faces the viscous fluid; and the joints connecting the plurality of sub-bodies to each other so that the plurality of sub-bodies is wholly transformed into a shape bent in the longitudinal direction of the viscous fluid, wherein the correcting of the viscous fluid may include: controlling the joints to correspond to a straight or curved portion of the reference pattern of the viscous fluid so that air discharged by the nozzle forms the viscous fluid into a straight or curved line corresponding to the reference pattern; performing the locating of the correction module at the defective part; and performing the controlling of whether the air supplier outputs air and air output pressure of the air supplier so that air discharged by the nozzle changes the shape of the viscous fluid.
On the basis of an embodiment, the plurality of nozzles may be divided into two or more nozzle groups which discharge air toward the viscous fluid from various directions, the air supplier may independently supply air to the air line connected to each of the two or more nozzle groups, and in the controlling of whether the air supplier outputs air and air output pressure of the air supplier, the control module may independently control whether to output air supplied to the two or more nozzle groups by the air supplier and output pressure of the air according to a type of a defect of the viscous fluid.
The features and advantages of the disclosed technology will become more apparent through the following detailed description based on the accompanying drawings.
Prior to the description, terms or words used in this specification and claims should not be construed in their usual, dictionary meaning, and on the basis of the principle that the inventor may appropriately define the concept of the terms in order to explain his or her invention in the best way, the terms should be interpreted as having meaning and concept consistent with the technical idea of the disclosed technology.
According to the disclosed technology, the quality of a dispensed viscous fluid can be inspected in real time, a disconnected part of a viscous fluid can be repaired, and the shape of the viscous fluid in the repaired part can be formed, thereby improving dispensing quality.
The objectives, advantages, and features of the disclosed technology will become more apparent from the following detailed description and preferred embodiments in conjunction with the accompanying drawings, but the disclosed technology is not necessarily limited thereto. Additionally, when explaining the disclosed technology, if it is determined that a detailed description of the related known technology may unnecessarily obscure the gist of the disclosed technology, detailed description thereof is omitted.
In assigning reference numerals to components in the drawings, it should be noted that identical components are assigned the same reference numerals as much as possible even if they are shown in different drawings, and similar components are assigned similar reference numerals.
Terms used to describe an embodiment of the disclosed technology are not intended to limit the disclosed technology. It should be noted that singular expressions include plural expressions unless the context clearly dictates otherwise.
The drawings may be schematic or exaggerated to illustrate embodiments.
In this document, expressions such as “have”, “may have”, “includes”, or “may include” refer to the existence of the corresponding features (e.g., a numerical value, function, operation, or component such as a part) and does not rule out the existence of additional features.
Terms such as “one”, “other”, “another”, “first”, and “second”, etc. are used to separate one component from another. The components are used for distinction, and the components are not limited by the above terms.
It should be understood that directional terms such as up, down, left, right, x-axis, y-axis, and z-axis, etc. are used for descriptive purposes only and may be expressed differently depending on the position of an observer or the position of an object.
Embodiments described herein and the accompanying drawings are not intended to limit the disclosed technology to any particular embodiment. The disclosed technology is to be understood to include various modifications, equivalents, and/or alternatives of the embodiments.
Hereinafter, an embodiment of the disclosed technology will be described in detail with reference to the accompanying drawings.
The battery cell 10 may be formed so that an exterior material 13 surrounds an electrode assembly 11 from which an electrode tab 12 is pulled out. The electrode assembly 11 may include a positive electrode material, a negative electrode material, and a separator, and the electrode tab 12 may be connected to each of the positive electrode material and the negative electrode material. The exterior material 13 may be a film, an aluminum layer of which has lower and upper parts coated with an electrical insulating material.
The battery cell 10 may be formed in a pouch type by having one exterior material 13 formed therein to store the electrode assembly 11 therein so that one surface of the battery cell does not have a sealing part 14 and each of three surfaces thereof have the sealing part 14. The sealing part 14 is a part on which the facing parts of the exterior material 13 is joined by a thermal, physical, or chemical method. For example, in the battery cell 10 of
The battery module 1 may be manufactured to have structure in which a plurality of battery cells 10 is stored in the housing 20. The housing 20 and the battery cell 10 may be joined by the viscous fluid 40 such as adhesive. The viscous fluid 40 may include various components and is a viscous fluid. The viscous fluid 40 may include thermal adhesive. The viscous fluid 40 may include a two-component adhesive in which a resin with a cooling function and a hardener for physical fixation are mixed with each other. The viscous fluid 40 hardens between the battery cell 10 and the housing 20 to fix the battery cell 10 and the housing 20 to each other.
The housing 20 may include an upper cover 22, the lower cover 21, a first side cover 23, a second side cover 24, a front cover 25, and a rear cover 26. The covers may be connected to each other or formed integrally to constitute the housing 20.
In addition to the structure of the battery cell 10 shown in
As shown in
The viscous fluid 40, such as thermal adhesive, begins to harden from a moment at which the viscous fluid 40 is dispensed, so the dispensing and inspection of the viscous fluid 40 are required to be performed simultaneously. The apparatus 2 for inspecting and repairing a dispensed viscous fluid on the basis of an embodiment may inspect the viscous fluid 40 immediately after dispensing the viscous fluid 40, additionally dispense the viscous fluid to a defective part 350 when the defective part 350 is detected, and may repair the defective part 350. Accordingly, the apparatus 2 may repair the defective part 350 before the viscous fluid 40 hardens.
Furthermore, the apparatus 2 for inspecting and repairing a dispensed viscous fluid on the basis of the embodiment may inspect the viscous fluid 40 immediately after dispensing the viscous fluid 40, dispense additionally the viscous fluid 40 to the defective part 350 when the defective part 350 is detected, and may additionally form the shape of the dispensed viscous fluid 40 by using a correction module 200. The viscous fluid 40 begins to harden immediately after dispensed and has high viscosity, so the shape of the viscous fluid 40 according to a reference pattern cannot be formed simply by additionally dispensing the viscous fluid 40 to the defective part 350. Accordingly, on the basis of the embodiment, by using the correction module 200, the shape of the additionally dispensed viscous fluid 40 can be formed according to a reference pattern, thereby improving dispensing quality.
The apparatus 2 for inspecting and repairing a dispensed viscous fluid on the basis of an embodiment may include: the dispenser module 100 dispensing the viscous fluid 40 to a workpiece 30; the vision module 300 generating original images 310 by photographing the dispensed viscous fluid 40 on the workpiece 30; the robot module 400 moving the dispenser module 100 and the vision module 300 through predetermined paths, respectively; and the control module 500 determining whether the defective part 350 exists in the dispensed viscous fluid 40 by analyzing the original images 310 and controlling the dispenser module 100 and the robot module 400 so as to dispense the viscous fluid 40 to the defective part 350 when the defective part 350 exists.
The workpiece 30 may be the battery module 1 or a component of the battery pack. The workpiece 30 may be the lower cover of the housing 20 of the battery module 1. The workpiece 30 may be a battery cell or the upper cover.
The dispenser module 100 can dispense the viscous fluid 40 to the workpiece 30. The dispenser module 100 may include a resin tank, a hardener tank, a pump, the nozzle 210, a valve, and a mixer required to dispense the viscous fluid 40. In this specification, a detailed description of the components that the dispenser module 100 that dispenses the viscous fluid 40 may include is omitted. According to the control of the control module 500, the dispenser module 100 may dispense the viscous fluid 40 to the workpiece 30 according to a reference pattern. The dispenser module 100 may additionally dispense the viscous fluid 40 to the defective part 350 according to the control of the control module 500.
On the basis of the control of the control module 500, the robot module 400 may move the dispenser module 100 according to a reference pattern. The robot module 400 may position the nozzle 210 of the dispenser module 100 at a predetermined point with respect to the workpiece 30 and may move the nozzle 210 according to the reference pattern. The robot module 400 may include a robot arm that can operate in six-axis directions. The robot module 400 may include a device that moves the nozzle 210 of the dispenser module 100 along X, Y, and Z axes.
Due to the viscous nature of the viscous fluid 40, the shape of the viscous fluid 40 dispensed on the workpiece 30 may vary depending on the amount and pressure of the fluid dispensed by the dispenser module 100 and the speed and path of the dispenser module 100 moved by the robot module 400. The control module 500 may integrally control the dispenser module 100 and the robot module 400 so that the viscous fluid 40 is dispensed according to a reference pattern.
The vision module 300 may generate the original images 310 by photographing the dispensed viscous fluid 40. The vision module 300 may include one or more cameras. The vision module 300 may generate the original images 310 and provide the original images 310 to the control module 500. The vision module 300 may generate the original images 310 in black and white, an RGB color, or infrared depending on the type of a camera. The vision module 300 may be moved by the robot module 400 so that the vision module 300 moves along the viscous fluid 40 that the dispenser module 100 dispenses. The vision module 300 is physically connected to the dispenser module 100 and may photograph the dispensed viscous fluid 40 according to a path along which the robot module 400 moves the dispenser module 100. The robot module 400 may move the vision module 300 independently of the dispenser module 100.
The control module 500 may analyze the original images 310 received from the vision module 300 to determine whether the defective part 350 exists in the dispensed viscous fluid 40. The defective part 350 is a part that is dispensed differently from the reference pattern. For example, the defective part 350 may include a part in which a pattern is broken due to the dispensed viscous fluid 40 being insufficient in amount or the viscous fluid 40 not being dispensed to a specific part.
The control module 500 may generate sampling images 320 by extracting some of the original images 310 generated by being photographed in real time by the vision module 300 by considering the moving distance of the robot module 400 and the shooting interval of the vision module, may generate stitching images 330 by connecting the sampling images 320 to each other on the basis of the shape of the viscous fluid 40 shown in each of the sampling images 320, may generate a panoramic image 340 by connecting the stitching images 330 to each other, and may determine in real time whether a defect exists in the viscous fluid 40 shown in the panoramic image 340.
The original images 310 are images generated by the vision module 300. Considering a distance by which the robot module 400 moves the vision module 300 and an interval at which the vision module 300 photographs the viscous fluid 40, portions of the plurality of original images 310 may be photographed to overlap.
The sampling images 320 are an extraction of a portion of the original images 310. The control module 500 may generate the sampling images 320 by extracting a portion of the original images 310 so that overlapping portions of the original images 310 and the viscous fluid 40 are included.
The stitching images 330 may be generated by connecting the plurality of sampling images 320 to each other in order. The control module 500 may generate the stitching images 330 by performing stitching for connecting the sampling images 320 to match the shape of the viscous fluid 40 shown in the sampling image 320 of the previous order according to the shapes of the viscous fluid 40 shown at borders between the sampling images 320.
The panoramic image 340 is formed by performing image processing for inspecting the defective part 350 after connecting each of the stitching images 330 to each other so that the stitching image 330 has a predetermined length. The control module 500 may generate a long image in a longitudinal direction LD of the viscous fluid 40 by continuously connecting the stitching images 330. The control module 500 may binarize the image on the basis of color or shade difference between the workpiece 30 and the viscous fluid 40.
The control module 500 may recognize a part of the panoramic image 340 in which the viscous fluid 40 is cut off, or thickness is thinner than a predetermined value and may determine the part as the defective part 350. The control module 500 may control the dispenser module 100 and the robot module 400 to dispense the viscous fluid 40 to the defective part 350 when the defective part 350 exists. The control module 500 may repair the defective part 350 by additionally dispensing the viscous fluid 40 to the defective part 350.
The apparatus 2 for inspecting and repairing a dispensed viscous fluid on the basis of the embodiment may further include the correction module 200 which is moved by the robot module 400 and forms the shape of the viscous fluid 40 by discharging air to the viscous fluid 40 dispensed to the defective part 350 for repairing the defective part 350 on the basis of the control of the control module 500.
The correction module 200 may discharge air to form the viscous fluid 40 into a desired shape. The correction module 200 may be moved by the robot module 400. The correction module 200, the vision module 300, and the dispenser module may be moved together or separately by the robot module 400. Since the viscous fluid 40 is viscous, it is not suitable for the viscous fluid 40 to be formed through physical contact. Accordingly, in the embodiment, the correction module 200, which discharges air, may change the viscous fluid 40 into a desired shape by using force applied to the viscous fluid 40 by the air. The control module 500 may control pressure at which the correction module 200 discharges air to the viscous fluid 40, the amount of air, the air discharge start time, the air discharge end time, and the direction of the nozzle 210 that sprays air. The specific shape and control method of the correction module 200 will be described later.
The control module 500 may include a processor 510 and a storage 520 which is communicatively connected to the processor 510 and stores program codes. The control module 500 may further include an Input/output interface 530 that is communicatively connected to the processor 510 and receives a user input and provides information to the user. The control module 500 may further include a Communicator 540 which is communicatively connected to the processor 510 and connected to a wired or wireless network to transmit and receive data.
The processor 510 may include a CPU, GPU, PLC, or other elements capable of performing various information processing functions. The processor 510 may perform a method for inspecting and repairing a dispensed viscous fluid on the basis of the embodiment by reading and executing program codes stored in the storage 520.
The storage 520 may include memory, a hard disk, a magnetic tape, or various data storage media. The storage 520 may store a program code written to perform the method for inspecting and repairing a dispensed viscous fluid on the basis of the embodiment, the reference pattern, a defect judgment standard, and data required to perform the method for inspecting and repairing a dispensed viscous fluid.
The Input/output interface 530 may include an input device such as a touchpad, a mouse, a keyboard, a button, and a lever to receive user commands, and an output device such as a display, a touch screen, a speaker, a printer, and a light emitter to provide information to a user.
The Communicator 540 may use various communication methods to transmit and receive data by being connected to a wired or wireless network. The Communicator 540 may use WAN, LAN, ethernet, 5G, 6G, LTE, wi-fi, bluetooth, or known communication methods.
The method for inspecting and repairing a dispensed viscous fluid on the basis of the embodiment may include: dispensing a viscous fluid 40 on the workpiece 30 by the dispenser module 100 moved by the robot module 400 at S10; generating the original images 310 by the vision module 300 photographing the dispensed viscous fluid 40 on the workpiece 30 at S20, inspecting the dispensed viscous fluid 40 to see whether the defective part 350 exists in the dispensed viscous fluid 40 by the control module 500 analyzing the original images 310 at S30; and repairing the viscous fluid 40 by the control module 500 controlling the dispenser module 100 and the robot module 400 so that a viscous fluid 40 is dispensed to a defective part 350 when the defective part 350 exists in the dispensed viscous fluid 40 at S40.
The dispensing of the viscous fluid 40 at S10 is a process in which the robot module 400 moves the dispenser module 100 according to a reference pattern and the dispenser module 100 dispenses the viscous fluid 40 on the basis of the control of the control module 500. The reference pattern may be stored in the storage 520. The reference pattern may be determined according to the design of the workpiece 30.
Referring to
When the dispensing of the viscous fluid 40 at S10 is performed, the viscous fluid 40 is dispensed on the workpiece 30 according to the reference pattern. While the dispensing of the viscous fluid 40 at S10 is performed, the vision module 300 may simultaneously perform the generating of the original images 310 by photographing the dispensed viscous fluid 40 at S20.
The generating of the original images 310 at S20 is a process in which the vision module 300 photographs the dispensed viscous fluid 40 on the workpiece 30 and provides the generated original images 310 to the control module 500. The vision module 300 may photograph the dispensed viscous fluid 40 according to the shape of the reference pattern. The vision module 300 may photograph the dispensed viscous fluid 40 while moving along a path taken by the dispenser module 100. The generating of the original images 310 at S20 may be performed in real time while the viscous fluid 40 is dispensed. Areas corresponding to the original images 310 generated by the vision module 300 are indicated by dotted boxes in
The vision module 300 may photograph the first section G1 and may generate a first original image 310a, a second original image 310b, and a third original image 310c. According to a moving speed of the robot module 400 and a shooting interval of the vision module 300, the vision module 300 may photograph two original images 310 taken in sequence so that the original images partially overlap each other. Since the original images 310 are photographed to partially overlap, a defect that may exist at a boundary between the original images 310 may be recognized. The vision module 300 may provide the plurality of generated original images 310 to the control module 500 in order. The plurality of original images 310 may be stored in the storage 520.
The inspecting of the viscous fluid at S30 may include generating the sampling images 320 by extracting some of the original images 310 generated by the vision module 300 by considering the moving distance of the robot module 400 and the shooting interval of the vision module at S31, generating the stitching images 330 by connecting the sampling images 320 to each other on the basis of the shape of the viscous fluid 40 shown in the sampling images 320 at S32, generating the panoramic image 340 by connecting the stitching images 330 to each other at S33, and determining whether a defect exists in the viscous fluid 40 by comparing the shape of the viscous fluid 40 shown in the panoramic image 340 with the reference pattern at S34. The inspecting of the viscous fluid may be performed in real time. Since the inspecting of the viscous fluid at S30 is performed in real time, it is possible to immediately determine whether the defective part exists in the viscous fluid 40. Accordingly, the viscous fluid 40 may be repaired and corrected before the viscous fluid 40 is completely hardened.
The generating of the sampling images 320 at S31 is the process of extracting a portion of the original images 310. A control part may extract one or more sampling images 320 from the original images 310. The sampling images 320 may be extracted so that some of the sampling images overlap with each other. For description,
The generating of the stitching images 330 at S32 is the process of connecting the plurality of sampling images 320 to each other. Stitching is a technique that naturally connects a plurality of images to each other. The control module 500 may connect a plurality of sampling images 320 to each other by overlapping the sampling images in order on the basis of the width of the viscous fluid 40 that appears at the boundary of the sampling images 320. The pixels of a viscous fluid 40 on the left border of the second sampling image 320b can be connected to match the pixels of a viscous fluid 40 shown on the right side of the first sampling image 320a. In a process in which the robot module 400 moves the vision module 300, the viscous fluid 40 does not appear in the same position in each of all original images 310 due to the impact of vibration. Accordingly, the sampling images 320 are generated by extracting some of the original images 310, and a continuous image of the viscous fluid 40 may be obtained through stitching of connecting the sampling images on the basis of the viscous fluid 40 shown in the sampling images 320.
The generating of the panoramic image 340 at S33 is a process of connecting the stitching images 330 to generate a long image in the longitudinal direction LD of the viscous fluid 40 and performing image processing such as binarization to determine the defective part 350. The following description will be made with reference to
The determining of whether a defect exists in the viscous fluid at S34 is a process of determining whether a defect exists by comparing the viscous fluid 40 shown in the panoramic image 340 with the reference pattern. The control module 500 may determine whether a defect exists by comparing the width of the reference pattern with the width of the viscous fluid 40 of the panoramic image 340. For example, when a part of the viscous fluid 40 of the panoramic image 340 is disconnected, or a part thereof has a width smaller than a predetermined standard width compared to the reference pattern, the corresponding part may be determined to be defective.
The following description will be made by referring back to
The inspecting of the viscous fluid 40 at S30, when the defective part 350 exists in the dispensed viscous fluid 40, the repairing of the viscous fluid 40 at S40 may be performed.
The repairing of the viscous fluid 40 at S40 is a process of filling a gap of the defective part 350 by locating the nozzle 210 of the dispenser module 100 at a part determined to be defective and additionally dispensing the viscous fluid 40 thereto. The repairing of the viscous fluid 40 at S40 may be performed after the dispensing of the viscous fluid 40 at S10 has been completely performed according to the reference pattern. Alternatively, when the defective part 350 is determined to exist in the inspecting of the dispensed viscous fluid 40 at S30, the dispensing of the viscous fluid 40 at S10 may stop and the repairing of the viscous fluid 40 at S40 may be performed. Alternatively, after the dispensing of the viscous fluid 40 at S10 is performed according to a reference pattern corresponding to the sections G1 to G4 shown in
When the dispensing of the viscous fluid 40 at S10, the generating of the original images 310 at S20, and the inspecting of the viscous fluid 40 at S30 are performed, the first panoramic image 340a may be obtained. In the first panoramic image 340a, it can be seen that a defect of disconnection exists in the viscous fluid 40 corresponding to the second section.
In the repairing of the viscous fluid 40 at S40, the control module 500 controls the robot module 400 to locate the nozzle 210 of the dispenser module 100 at the defective part 350, and controls the dispenser module 100 to dispense a viscous fluid 40 to the defective part 350. When a predetermined amount of the viscous fluid 40 is dispensed to the defective part 350, the viscous fluid 40 has a shape different from the reference pattern, as shown in the second panoramic image 340b. The previously dispensed viscous fluid 40 has already begun to partially harden, and the viscous fluid 40 is viscous, and thus the viscous fluids 40 may overlap or have an unwanted shape in a portion of the defective part 350 or.
The method for inspecting and repairing a dispensed viscous fluid on the basis of the embodiment may further include correcting the viscous fluid 40 by forming the shape of the viscous fluid 40 by discharging air to the viscous fluid 40 dispensed to the defective part 350 for repairing the defective part 350 at S50.
In the correcting of the viscous fluid 40 at S50, the control module 500 may control the robot module 400 to position the correction module 200 on the defective part 350, and control the correction module 200 to additionally discharge air to the dispensed viscous fluid 40. The shape of the viscous fluid 40 may be modified by air discharged by the correction module 200 and be formed into a shape determined by the reference pattern. Referring to the third panoramic image 340c, it can be seen that the shape of the dispensed viscous fluid 40 having the defective part 350 is additionally corrected and is smoothly connected to the existing dispensed viscous fluid 40.
The correction module 200 may include one nozzle or a plurality of nozzles 210 discharging air toward the viscous fluid 40, the body 220 fixing the nozzle 210 to be directed toward the viscous fluid 40, and an air supplier 230 supplying air to the nozzle 210 through an air line 240. In this case, the control module 500 may control whether the air supplier 230 outputs air and air output pressure of the air supplier 230 so that air discharged by the nozzle 210 changes the shape of the viscous fluid 40, and may control the robot module 400 to arrange the body 220 at a desired location.
The nozzle 210 may be connected to the air supplier 230 through the air line 240. The nozzle 210 may discharge air to the viscous fluid 40. The nozzle 210 may include a plurality of nozzles. The cross section of the nozzle 210 may have various shapes, such as circular, square, or narrow and long slit shape. The nozzles 210 may be arranged in directions to discharge air toward the viscous fluid 40. To correspond to the cross-sectional shape of the viscous fluid 40 (see
As shown in
A rod 250 may be connected to the body 220. The rod 250 may be connected to the robot module 400 or the dispenser module. The rod 250 may support the body 220 and the nozzle 210. The robot module 400 may adjust the position and direction of the rod 250 to locate the nozzle 210 of the correction module 200 on the defective part 350.
The correcting of the viscous fluid 40 at S50 may include locating the correction module 200 at the defective part 350, and controlling whether the air supplier 230 outputs air and air output pressure of the air supplier 230 so that air discharged by the nozzle 210 changes the shape of the viscous fluid 40.
The air line 240 is a path through which air flows. The air line 240 may be formed inside the body 220 and the rod 250. The air line 240 may be formed outside the body 220 and the rod 250.
The body 220 may have an arcuate cross section in the width direction WD of the viscous fluid 40 and may be formed into a long and curved shape in the longitudinal direction LD of the viscous fluid 40 so that the plurality of nozzles 210 faces the viscous fluid 40. As shown in
The body 220 may include the plurality of sub-bodies 221, each of which has an arcuate cross section in the width direction WD of the viscous fluid 40 so that the plurality of nozzles 210 faces the viscous fluid 40, and joints 222 which connect the plurality of sub-bodies 221 to each other so that the plurality of sub-bodies 221 can be wholly transformed into a shape bent in the longitudinal direction LD of the viscous fluid 40. The control module 500 may control the joints 222 to correspond to the straight or curved portion of the reference pattern of the viscous fluid 40 so that air discharged by the nozzle 210 forms the viscous fluid 40 into a straight or curved line corresponding to the reference pattern.
The body 220 may include the plurality of sub-bodies 221. For example, the body 220 may include a first sub-body 221a to a fifth sub-body 221f. The number of the sub-bodies 221 or a distance between the sub-bodies 221 may be determined to correspond to the design of the reference pattern.
The correcting of the viscous fluid 40 at S50 may include controlling the joints 222 to correspond to the straight or curved portion of the reference pattern of the viscous fluid 40 so that air discharged by the nozzle 210 forms the viscous fluid 40 into a straight or curved line corresponding to the reference pattern, locating the correction module 200 at the defective part 350, and controlling whether the air supplier 230 outputs air and air output pressure of the air supplier 230 so that air discharged by the nozzle 210 changes the shape of the viscous fluid 40.
The sub-bodies 221 may hold the plurality of the nozzles 210. Each of the joints 222 may connect a sub-body 221 with a sub-body 221 and may be configured to adjust an angle between the sub-bodies under the control of the control module 500. The joint 222 may include a plurality of joints. The joint 222 may connect the first sub-body 221a with a second sub-body 222b, and another joint 222 may connect the second sub-body 222b with a third sub-body 222c. The joints 222 may change angles between the sub-bodies, by having a driving part including having motors, and gears, etc.
When the plurality of sub-bodies 221 is arranged side by side, the plurality of sub-bodies 221 may be used for a defective part 350 that occurs in a straight viscous fluid 40 equal to the shape of the body 220, which is long in the longitudinal direction LD of the viscous fluid 40 as shown in
The control module 500 may control the joints 222 according to the shape of a reference pattern at a point at which a defective part 350 occurs and arrange the plurality of sub-bodies 221 to correspond to the reference pattern.
The correction module 200 on the basis of the embodiment may include the nozzle groups 211. The plurality of nozzles 210 of the correction module 200 may be divided into two or more nozzle groups 211 which discharge air toward the viscous fluid 40 from various directions. The air supplier 230 may independently supply air to the air line 240 connected to each of the two or more nozzle groups 211. The control module 500 may independently control whether to output air supplied to the two or more nozzle groups 211 by the air supplier 230 and output pressure of the air according to the type of a defect of the viscous fluid 40.
The correction module 200 may include a plurality of nozzle groups 211. The nozzle groups 211 may include a plurality of nozzles 210. Each of the nozzle groups 211 may receive air through the air line 240 from the air supplier 230. The number of air lines 240 may correspond to the number of nozzle groups 211. One or more air lines 240 may be connected to each nozzle group 211, and nozzles 210 included in one nozzle group 211 may discharge air in the same manner.
For example,
The plurality of air lines 240a, 240b, and 240c may be connected to the air supplier 230. The air supplier 230 may independently control whether to discharge air and air discharge pressure for each of the air lines 240a, 240b, and 240c connected to the plurality of nozzle groups 211a, 211b, and 211c, respectively, on the basis of the control of the control module 500.
According to the method for inspecting and repairing a dispensed viscous fluid on the basis of the embodiment, in the controlling of whether the air supplier 230 outputs air and air discharge pressure of the air supplier 230, the control module 500 may independently control whether to output air supplied to the two or more nozzle groups 211 by the air supplier 230 and output pressure of the air according to the type of a defect of the viscous fluid 40.
There may be various types of defects in the viscous fluid 40.
In Case 1, the defect type of the defective part is a type in which a part of the viscous fluid 40 is broken. In the inspecting of the viscous fluid 40 at S30, the control module 500 may analyze the original images 310 to determine the type of the defective part and determine that a ‘break’-type defect has occurred. When a ‘break’-type defect has occurred, the control module 500 may additionally apply the viscous fluid 40 to the defective part in the repairing of the viscous fluid 40 at S40. When the viscous fluid 40 is additionally applied, the overlapping part 40a of the existing viscous fluid 40 and the newly applied viscous fluid 40 may occur. In this case, in the controlling of whether to discharge air and air discharge pressure by the air supplier 230 (see the correcting of Case 1 of
In Case 2, a defective type of the defective part is a type in which a part of the dispensed viscous fluid 40 has a pressed form 40b. In the inspecting of the viscous fluid 40 at S30, the control module 500 may analyze original images to determine the type of the defective part as the occurrence of a ‘pressed’-type defect. When the ‘pressed’-type defect occurs, the control module 500 may control the air supplier 230 so that air is discharged only from a portion of the nozzle group 211. In the controlling of whether the air supplier 230 outputs air and the air output pressure thereof (see during correction in Case 2 of
Case 1 and Case 2 illustrate some of various types of defects. In addition to the defects of Case 1 and Case 2, various types of defects may exist. The control module 500 may control air to be discharged from a nozzle group 211 located in a direction necessary to correct a defect.
Cases 1 and 2 show the correction module 200 with three nozzle groups 211. In addition to the correction module of Cases 1 and 2, a correction module 200 with various numbers and arrangements of nozzle groups 211 may be implemented. The control module 500 may control the various numbers and arrangements of nozzle groups 211 to correct a viscous fluid 40 of a defective part.
The disclosed technology has been described in detail through the specific embodiments. The embodiments are intended to specifically explain the disclosed technology, and the disclosed technology is not limited thereto. It is clear that modifications and improvements of the embodiments are possible within the technical spirit of the disclosed technology by those skilled in the art.
All simple modifications or changes to the disclosed technology fall within the scope of the disclosed technology, and the specific scope of protection of the disclosed technology will be clarified by the attached claims.
| Number | Date | Country | Kind |
|---|---|---|---|
| 10-2023-0050850 | Apr 2023 | KR | national |
