The present invention relates to an apparatus and a method for manufacturing a biodegradable thread, and a biodegradable thread manufactured thereby. More specifically, the present invention relates to a biodegradable thread manufacturing apparatus capable of smoothly forming cogs on a biodegradable thread, wherein the cogs are biased to one side with respect to a virtual central line of the biodegradable thread so as to partially protrude without returning to their original positions even if the biodegradable thread is wound, a biodegradable thread manufacturing method, and a biodegradable thread manufactured thereby.
Recently, the facial plastic procedure is turning into a trend from a facial lifting era using a scalpel toward a lifting era using a melting thread without using the scalpel. The lifting procedure using the melting thread is a plastic procedure, for instance, for removing wrinkles formed on the face, the lower jaw, the neck, and the so on, and adopts the method of pulling wrinkles by inserting the biodegradable thread (suture) into the skin.
Such a lifting procedure method is performed through the steps of inserting a biodegradable thread into a needle-shaped cannula 1 (see
Such a procedure has been used widely since being excellent at wrinkle removal, being simple, and having few side effects in comparison with drug treatment like a Botox injection method.
The biodegradable thread is made of polyglycolic acid, polydioxanone, polyglycolate, and the like, which can be dissolved and absorbed into the skin. More specifically, polydioxanone is used for a biomedical purpose, especially, used as a suture. Such a biodegradable thread is usually decomposed and disappeared within six months, and thus, there is almost no foreign body reaction.
Meanwhile, as illustrated in
For example, the cogs 11 are formed on the outer surface of the biodegradable thread 10 in the spiral direction at an angle of 45 degrees. The cogs 11 formed on the biodegradable thread 10 can take the tissue of the skin better, so that the biodegradable thread 10 can perform skin lifting of a desired area of the skin better.
However, the biodegradable thread 10 on which the cogs 11 are formed is stored in a rolled state. While being rolled, the cogs 11 are inserted into a recessed area 11a of the biodegradable thread 10. So, the lifting effect may be deteriorated since the cogs 11 are not spread out well. In order to prevent deterioration of the lifting effect, the cogs 11 must be spread out before a lifting procedure, and it may make an operator or a user inconvenient.
Therefore, people require development of an apparatus and a method for manufacturing a new biodegradable thread capable of smoothly forming cogs 11 on a biodegradable thread 10 and preventing cogs 11 from being reinserted into the recessed area 11a when the biodegradable thread 10 is wound on a roll, and a biodegradable thread manufactured by the apparatus and the method.
Accordingly, the present invention has been made in view of the above-mentioned problems occurring in the related art, and it is an object of the present invention to provide an apparatus and a method for manufacturing a biodegradable thread, and a biodegradable thread manufactured thereby, which can smoothly form cogs on the biodegradable thread, and make the cogs partially protrude without returning to their original positions even if the biodegradable thread is wound since the cogs are biased to one side with respect to a virtual central line of the biodegradable thread, thereby enhancing efficiency in a lifting procedure without performing additional work to spread the cogs when the biodegradable thread is applied to the skin or the like.
The aspects of the present disclosure are not limited to those mentioned above, and other aspects not mentioned herein will be clearly understood by those skilled in the art from the following description.
To accomplish the above-mentioned objects, according to the present invention, there is provided an apparatus for manufacturing a biodegradable thread including: a thread supply unit for supplying a biodegradable thread; a cog forming unit for forming cogs on the outer surface of the biodegradable thread supplied by the thread supply unit; and a cog axially deforming unit for axially deforming the cogs of the biodegradable thread, which has the cogs formed by the cog forming unit, with respect to a virtual central line of the biodegradable thread.
In an embodiment of the present invention, the apparatus for manufacturing a biodegradable thread further includes a thread rotating unit disposed between the thread supply unit and the cog forming unit and axially rotating the biodegradable thread supplied by the thread supply unit at a predetermined angle so as to form the cogs on the biodegradable thread in a spiral direction in the cog forming unit.
In an embodiment of the present invention, the apparatus for manufacturing a biodegradable thread further includes a winding unit disposed at the rear of the cog axially deforming unit to wind the biodegradable thread having the cogs axially deformed by the cog axially deforming unit.
In an embodiment of the present invention, the cog axially deforming unit includes: a deformation body; a heating member disposed inside the deformation body to heat the biodegradable thread inserted into the deformation body; a hitting member for hitting the cogs of the biodegradable thread softened by the heating member so that the cogs are biased to one side with respect to the virtual central line of the biodegradable thread; and a cooling member for cooling the biodegradable thread having the cogs hit by the hitting member.
In another aspect of the present invention, there is provided a method for manufacturing a biodegradable thread including: a thread supplying step of supplying a biodegradable thread by a thread supply unit; a cog forming step of forming cogs on the biodegradable thread supplied by the thread supply unit by using a cog forming unit; and an axially deforming step of axially deforming the cogs formed on the biodegradable thread by using a cog axially deforming unit with respect to the biodegradable thread.
Meanwhile, the biodegradable thread according to an embodiment of the present invention includes a plurality of cogs formed on the outer surface, wherein the plurality of cogs are formed to be biased to one side with respect to a virtual central line.
In an embodiment of the present invention, the biodegradable thread is heated till reaching a softening point section so as to be softened, external force is applied to the cogs so that the cogs are axially deformed to one side with respect to the virtual central line, and the biodegradable thread is cooled, so that the plurality of cogs are biased to one side with respect to the virtual central line.
Meanwhile, the plurality of cogs are formed through a molding process of applying pressure to the biodegradable thread. The molding process is performed in a vacuum state, and after the molding process, a cutting process using press punching is performed.
As described above, the apparatus and method for manufacturing a biodegradable thread, and the biodegradable thread manufactured thereby according to preferred embodiments of the present invention can smoothly form cogs on the biodegradable thread, and make the cogs partially protrude without returning to their original positions even if the biodegradable thread is wound since the cogs are biased to one side with respect to a virtual central line of the biodegradable thread, thereby enhancing efficiency in a lifting procedure without performing additional work to spread the cogs when the biodegradable thread is applied to the skin or the like.
Advantages and features of the present disclosure and methods accomplishing the advantages and features will become apparent from the following detailed description of exemplary embodiments with reference to the accompanying drawings. However, the present invention is not limited to exemplary embodiment disclosed herein but will be implemented in various forms. The exemplary embodiments are provided so that the present invention is completely disclosed, and a person of ordinary skilled in the art can fully understand the scope of the present invention. Therefore, the present invention will be defined only by the scope of the appended claims. In addition, like reference numerals designate like elements throughout the specification.
Hereinafter, preferred embodiments according to the present invention will be described in detail with reference to the drawings.
As illustrated in the drawings, a biodegradable thread manufacturing apparatus 100 according to an embodiment of the present invention is an apparatus for manufacturing a biodegradable thread 10 (a suture) on which cogs 11 are formed, and includes: a thread supply unit 110 for supplying the biodegradable thread 10; a thread rotating unit 120 for axially rotating the biodegradable thread 10 supplied by the thread supply unit 110 to a predetermined angle; a cog forming unit 130 for forming cogs 11 on the outer surface of the biodegradable thread 10; a cog axially deforming unit 140 for axially deforming the cogs 11 formed on the biodegradable thread 10 to be biased to one side with respect to a virtual central line 10S (See
Here, the virtual central line 10S may be a virtual line extending in the longitudinal direction of the biodegradable thread 10, but is not limited thereto. That is, the cogs 11 may have one of various forms twisted to one side at an angle without a bilaterally symmetric form.
Through such a configuration, the present invention can smoothly form cogs 11 on the biodegradable thread 10, and make the cogs 11 partially protrude without returning to their original positions even if the biodegradable thread 10 is wound since the cogs are biased to one side with respect to a virtual central line 10S of the biodegradable thread 10, thereby enhancing efficiency in a lifting procedure without performing additional work to spread the cogs 11 when the biodegradable thread 10 is applied to the skin or the like.
Although not illustrated in detail, the thread supply unit 110 according to the present embodiment is provided in a roll type in which the biodegradable thread 10 is wound, and provides the biodegradable thread 10, which is a raw material, at a predetermined speed by rotation.
In other words, the biodegradable thread 10 of the present embodiment may be made of polydioxanone (PDO) which is biodegradable when time elapses even if the biodegradable thread 10 is inserted into the skin or the like. As will be described later, a plurality of spiniform cogs 11 are provided to increase the binding force with the skin tissue.
In other words, when the biodegradable thread 10 is inserted into the skin tissue, such as the cheek of the face, using a cannula 1 (See
However, the material of the biodegradable thread 10 is not limited thereto, and for example, the biodegradable thread 10 may be made of polyglycolic acid, a polyglycolate, or the like, and the shape of the cogs 11 may also be varied.
Meanwhile, although not illustrated in detail, the thread rotating unit 120 rotates the thread provided from the thread supply unit 110 at a predetermined angle to form cogs 11 as set on the biodegradable thread 10 by the cog forming unit 130.
For example, the thread rotating unit 120 rotates the biodegradable thread 10 by 45 degrees at a set time interval, and thus, as illustrated in
However, the degree of rotation of the thread rotating unit 120 is not limited thereto, and the thread rotating unit 120 may have the degree of rotation of, for example, 90 degrees or 180 degrees.
Meanwhile, although not illustrated in detail, the cog forming unit 130, which forms cogs 11 on the biodegradable thread 10, may be provided as a cutter or a cutting blade for partially cutting the outer surface of the biodegradable thread 10.
As described above, the cog forming unit 130 is interlocked with the thread rotating unit 120 to form cogs 11 on the biodegradable thread 10. As illustrated in
However, conventionally, cogs 11 are formed on a biodegradable thread 10 and rolled into a roll type, and then, the biodegradable thread 10 is unrolled when being used for a procedure. In this case, the cogs 11 may be inserted into an original cut-out region 11a of the biodegradable thread 10 while the biodegradable thread 10 is wound. So, there is inconvenience to withdraw the cogs 11 from a body of the biodegradable thread 10 for a procedure.
Accordingly, in the present embodiment, the cogs 11 formed on the biodegradable thread 10 are biased to one side, thereby preventing the cogs 11 from being inserted into the original cut-out area 11a even if the biodegradable thread 10 is wound. So, the manufacturing apparatus 100 according to the present embodiment further includes a cog axially deforming unit 140 to deform the position of the cogs 11.
As illustrated in
First, as illustrated in
As described above, because the biodegradable thread 10 and the cogs 11 are softened when the heating member 142 heats the biodegradable thread 10. Accordingly, when the hitting member 143 pushes or hits the cogs 11 to one side, the cogs 11 are biased to one side as illustrated in
Referring to
Here, the perforated portion 144 is rotated in place. When the perforated portion 144 rotates, the prong portions 145 in the perforated portion 144 rotate together to hit the cogs 11 to one side. More specifically, the prong portions 145 can push the cogs 11 to one side as if sweeping. Therefore, as indicated by the arrow in
In other words, the cogs 11 are biased to one side with respect to the virtual central line 10S of the biodegradable thread 10 by the hitting of the hitting member 143. So, since the cogs are not reinserted into the cut-out region 11a even if the biodegradable thread 10 is wound. Therefore, it is possible to prevent inconvenience of spreading the cogs 11 again during the procedure.
As described above, the hitting member 143 hits the softened cogs 11 of the biodegradable thread 10 to axially deform the cogs 11, and then, the cooling member 147 cools the biodegradable thread 10 below the softening point so as to harden the biodegradable thread 10. That is, the deformation position of the cogs 11 with respect to the biodegradable thread 10 can be made form.
Meanwhile, although not illustrated, the prong portions 145 of the hitting member 143 are formed long such that the ends of the prong portions get in contact with the outer surface of the biodegradable thread 10. In this case, the prong portions 145 are rotated by the rotation of the perforated portion 144 so that the cogs 11 are axially deformed and the ends of the prong portions 145 form scratches on the outer surface of the biodegradable thread 10.
Therefore, in a case in which the biodegradable thread 10 is applied to the skin, a contact force between the biodegradable thread 10 and the skin is increased due to not only the cogs 11 but also the scratched portions, thereby maximizing the effect of a lifting procedure.
The winding unit 150 is disposed at the rear of the cog axially deforming unit 140 to wind the biodegradable thread 10 having the cogs 11 axially deformed by the cog axially deforming unit 140. The winding unit 150 may be detachably coupled to the manufacturing apparatus 100 according to the present embodiment, and may be supplied in a state on which the biodegradable thread 10 is wound.
Meanwhile, a biodegradable thread manufacturing method of the biodegradable thread manufacturing apparatus according to the present invention will be described with reference to
As illustrated therein, the biodegradable thread manufacturing method according to the present embodiment includes: a thread supply step S100 of supplying a biodegradable thread 10 by a thread supply unit 110; a thread rotating step S200 of rotating the biodegradable thread 10 at a predetermined angle by using the thread rotating unit 120; a cog forming step S300 of forming cogs 11 on the biodegradable thread 10 by the cog forming unit 130; an axially deforming step S400 of axially deforming the cogs 11 formed on the biodegradable thread 10 with respect to the biodegradable thread 10 by using the cog axially deforming unit 140; and a winding step S500 of winding the biodegradable thread 10 by using the winding unit 150.
As described above, in the thread supply step S100, the biodegradable thread 10, which is a raw material, is supplied. In the thread rotating step S200, the supplied biodegradable thread 10 is rotated at the predetermined angle, for instance, at 45 degrees, in one direction (in the clockwise direction or in the counterclockwise direction). After that, in the cog forming step S300, cogs 11 are formed on the rotating biodegradable thread 10. Therefore, as illustrated in
The cog axially deforming step S400, as illustrated in
As illustrated in
As described above, through the axially deforming step S400, the cogs 11 axially deformed with respect to the virtual central line 10S of the biodegradable thread 10 are formed. Therefore, the biodegradable thread 10 can be smoothly wound by the winding unit 150 in the winding step S500, and the cogs 11 can maintain the protruding state with respect to the biodegradable thread 10 even if the biodegradable thread 10 is unwound during a procedure, so that the procedure can be performed smoothly and effectively.
As described above, the present invention can smoothly form cogs 11 on the biodegradable thread 10, and make the cogs 11 partially protrude without returning to their original positions even if the biodegradable thread 10 is wound since the cogs 11 are biased to one side with respect to a virtual central line 10S of the biodegradable thread 10, thereby enhancing efficiency in a lifting procedure without performing additional work to spread the cogs 11 when the biodegradable thread 10 is applied to the skin or the like.
With reference to
For example, according to another embodiment of the present invention, a plurality of cogs formed to be biased to one side may be formed through a molding process and a cutting process, so that the cogs may have various shapes.
Here, the molding process means to change a shape of the corresponding part by applying pressure to a part of the biodegradable thread, and the cutting process means to process the final shape of the cogs by using press punching.
Meanwhile, the molding process may be performed in a vacuum state. In a case in which molding is performed in a vacuum state, pressure is applied to the biodegradable thread maintaining temperature within about 40 degrees to deform the biodegradable thread, and the molding process is performed in a condition that oxygen and moisture are removed, thereby minimizing an internal damage of the biodegradable thread.
Referring to
Meanwhile, the cogs formed on the biodegradable thread 200 may have angles twisted in different directions, and for instance, upper cogs 210 and lower cogs 220 are biased to one side with respect to the virtual central line, but are twisted in different directions.
In addition, the cogs 210 formed in the biodegradable thread 200 may have a shape in which the end portions are split on both sides. For instance, the end portions of the cogs 210 may have two or more sharp protrusions 211 and 212.
According to the shape and structure of the cogs 210 and 220 as described with reference to
For example, as illustrated in
On the other hand, as illustrated in
Referring to
Meanwhile, the end portions of the cogs 310 formed on the biodegradable thread 300 are bent in different directions. For instance, upper cogs 310 and lower cogs 320 are bent to one side with respect to the virtual central line, but the end portions of the upper cogs 310 and the end portions of the lower cogs 320 are bent in different directions.
In addition, the cogs 210 formed in the biodegradable thread 200 may have a shape in which the end portions are split on both sides. For instance, the end portions of the cogs 210 may have two or more sharp protrusions 311 and 312.
As an embodiment of a biodegradable thread manufacturing method for forming the cogs having the above-described structure, both cogs are formed through a molding process and a press process, and then a molding process can be used again to bend the cog in one direction.
Compared to forming a molding cog by manufacturing a molding mold and a press mold and sequentially proceeding the molding process and the press process, the cog, which is curved to one side and has a rounded shape as described above, can improve the biodegradable thread's structure and its effects by adding a mold and a process.
More specifically, by a first molding process of pressing a circular biodegradable thread to spread it laterally, a pressing process of striking one or both ends of the biodegradable thread by hitting the unfolded part of the biodegradable thread with a press mold, and a second molding process of bending by pressing again the unfolded part with a molding mold, the cog of the biodegradable thread as described with reference to
The molding process using the molding mold is for deforming the shape of a part of the biodegradable thread, and the pressing process using the press mold for cutting a part of the biodegradable thread, and protrusions 311 and 312 split on both sides at the end of the cog 310 may be formed by the pressing process.
According to structures of the biodegradable thread and the cogs as described with reference to
In addition, according to the structures of the biodegradable thread and the cogs as described with reference to
it is better to pull the skin in the skin and keep it in the pulled state. It is made with a large area, which can improve the function of the lifting seal with more stability.
Although a specific embodiment according to the present invention has been described above, various modifications are possible within the scope of the present invention without departing from the scope of the present invention. Therefore, the scope of the present invention should not be limited to the described embodiments, and the scope of the present invention should be determined not only by the scope of the claims which will be described below, but also the scope of the claims.
The foregoing embodiments and advantages are merely exemplary and are not to be construed as limiting the present invention. The present teaching can be readily applied to other types of apparatuses. The description of the foregoing embodiment is intended to be illustrative, and not to limit the scope of the claims. Many alternatives, modifications, and variations will be apparent to those skilled in the art.
Number | Date | Country | Kind |
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10-2022-0027918 | Mar 2022 | KR | national |
Filing Document | Filing Date | Country | Kind |
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PCT/KR2022/013236 | 9/5/2022 | WO |