The present disclosure is related to identifying the level of a liquid or other substance existing in a hole, well or container and, more specifically, a technique to accurately identify the level of such substance regardless of temperature fluctuations during measurement times and automatically maintaining calibration.
From early ancient times, mankind has depended on submerged sources of water that are accessed from the surface by tapping into the sources through wells. In addition, other submerged elements, such as oil, ore, coal, precious metals, etc. are retrieved from subterranean environments through the digging and/or drilling of wells, as well as caves. In addition, there are many other scenarios in which the volume of contents of a container or the level of a substance in a container cannot readily be ascertained but rather, must be measured in some manner. For instance, water towers that are located significantly above the ground, gasoline tanks buried in the ground, landfills, etc. Thus, there is a need in the art for monitoring the surface level of liquid or substance existing in a container or well.
For liquid based wells or containers, generally a pump is used to extract the contents. One reason for determining the level of the contents of such wells and containers is that if the level drops below the inlet for the pump, the pump can burn out or become damaged. Some pumps are equipped with shut off switches but, failure of this mechanism is possible. Being able to accurately identify the level of the contents can provide early notice regarding remedial measures that should be taken, such as lowering the pump or turning off the pump to allow replenishment of the well.
There are several prior art techniques that have been introduced and utilized for measuring the surface level of a substance. Some of these technique employ the use of acoustic pulses that are transmitted or introduced into the well or container. The round trip travel time of these acoustic pulses from a reference point to the surface of the substance and then back again is measured. These measurements can be made by using a microphone, or in some instances, multiple microphones to detect the acoustic pulses and their reflections. Other prior art techniques include the use of pressure sensors which must be lowered down and submerged below the liquid or substance surface. Another technique specific for use with liquids includes the use of a float that can rise of fall with the liquid level and provide an indication of the current level. Another technique requires a pair of wires to be lowered all the way down to the liquid or substance level, at which point the liquid or substance operates to close a circuit which can result in illumination of an indicator lamp.
Each of these techniques, as well as other prior art techniques, suffer from deficiencies such as the dependence of the readings on ambient temperature, the necessity to use multiple microphones, or the necessity to submerge electronic equipment all the way down beneath the liquid or substance surface.
With regards to the ambient temperature readings, some measuring techniques, such as acoustic pulses, will have varying results depending on the temperature within the container. As such, to obtain accurate level readings, the ambient temperature must also be measured and then the level reading adjusted based on the ambient temperature. With regards to techniques that require equipment to be lowered into the well or container, it should be appreciated that such actions can be difficult and, creates a risk of getting jammed or stuck in the tube thereby preventing further access to the substance, as well as the risk of introducing contamination into the substance. Further, if the well access is used for retrieving the substance, in order to make the measurements it may be necessary to cut off access to the substance during measurement times. Furthermore, lowering equipment into a well is an inadequate technique because there is a limited in range in which the measurements can be taken. In addition, it should be appreciated that lowing equipment into a well also requires a human operator to lower wires and take a manual reading. Furthermore, in other embodiments, such as raised water tanks, submerged tanks, etc., it simply may not be practical to obtain physical access for making measurements.
Therefore there is a need in the art for a technique that will measure the surface level in a deep container, a well or other container, from a reference point such as the ground level or the container wall/top, and once installed, operates without human intervention. The measurement has to be accurate by automatically compensating for temperature fluctuations. Furthermore, there is a need for a system that can be installed easily in a well.
The present disclosure describes embodiments of devices and methods to measure the distance between a reference point and a target surface in a void, such as a well or tank, without having to identify the ambient temperature within the void. Advantageously, such a technique eliminates equipment and acts required in making such measurements. A signal is generated and transmitted through a medium towards the target surface. The target surface comprising a substance that will reflect the signal. The time the signal was transmitted is known and a reference point relative to a detection device is also known. For example, the detector may be at the reference point. The detector detects a calibration signal that is reflection of the generated signal off of a calibrated-constrictive element located at a known position relative to the reference point. A measurement signal that is reflection of the generated signal resulting from the generated signal striking the target surface is also detected. The distance measurement is determined based upon this information. Exemplary calibrated-constrictive elements can be such as but not limited to: a ring, a rod, a lump of metal, etc.
Throughout the disclosure the term well and deep container can be used interchangeably and the term well can be used as a representative term for any type of well or deep container.
The disclosure describes different embodiments of an apparatus that can be mounted at a reference level such as ground level and measures the liquid surface level by sending acoustic waves down a tube going into the well and having a calibrated-constrictive element located at a known position relative to the reference level, and measuring the time it takes for the wave to propagate down the tube and back up from the calibrated-constrictive element and after being reflected from the liquid's surface.
In order to overcome effects of temperature on the speed of sound, exemplary embodiments can include a self-calibration mechanism to compensate for variations in temperatures. An exemplary self-calibration mechanism may include one or more constrictions along the tube. In some embodiments the constrictions can include one or more rings that can be suspended on a string inserted in the tube. Each one of the constrictions can be located at a predefined distance from a reference point on the string. Those constrictions can be used as calibrated-constrictive element at certain locations along the tube.
In another exemplary embodiment a tube having one or more built-in constrictions can be used. The one or more built-in constrictions can be at predefined distances from the top of the tube.
The present disclosure presented embodiments, as well as features and aspects thereof, related to a system and method for measuring substance levels in wells, tanks, caves, etc., as well as for measuring depth or distance in a container, well, hole, cave, etc. In general, although the practice of utilizing the propagation delays of acoustic waves to measure distance is well known, the embodiments described present a new and novel technique of utilizing such technology in a manner that automatically calibrates measurements based on the temperature in the environment or, in essence temperature agnostic measuring technique.
One embodiment can be described as a measurement apparatus. The measurement apparatus or device measures the distance between a reference point and a target surface of a material that has properties necessary to reflect a signal. The apparatus includes a signal generator, a detector and a processing unit. The signal generate operates to generate a signal and transmits the signal through a medium towards the target surface. The detector operates to detect when a signal passes by a transducer. The processing unit is communicatively coupled to the detector and in some embodiments, also the generator. The processing unit first receives a signal indicating the detection of a calibration signal. The calibration signal is an output of the detector that is generated by the detection of a reflection of the generated signal when the generated signal bounces off a calibrated-constrictive element that is located at a known position relative to the reference point. In addition, the processing unit receives a measurement signal. The measurement signal is an output of the detector that is generated by the detection of a reflection of the generated signal when the generated signal bounces off of the target surface. At this point, the processing unit knows the time that it took the calibration signal to propagate from the reference point, to the calibration point and back to the reference point, the distance between the reference point and the calibration point, and the time that it took for the measurement signal to propagate from the reference point, to the target surface and back to the reference point. With this information, the processing unit is operable to generate a measurement of the distance between the reference point and the target surface based on the time the measurement signal was received and the determined propagation speed of the calibration signal. The processing unit can then provide this distance measurement as an output in a variety of fashions.
More specifically, one embodiment of the signal generator may include a digital-to-analog converter, an amplifier and a transducer. In such an embodiment, the processing unit has an output that is coupled to the input of the digital-to-analog converter and, the output of the digital to analog converter is coupled to the input of the amplifier. The output of the amplifier is coupled to a transducer. In operation, the processing unit generates a digital signal which is provided to the digital-to-analog converter and an analog output signal is provided to the amplifier. The amplifier amplifies this signal and then provides it to the transducer which then generates the signal. For example, if the transducer is a speaker, the generated signal is acoustic.
An exemplary embodiment of the detector includes an analog-to-digital converter, an amplifier and a transducer. For example, for acoustic signal the transducer is a microphone. The transducer includes an output that is coupled to the input of the amplifier and, the output of the amplifier is coupled to the input of the analog-to-digital converter. Finally, the output of the analog-to-digital converter is coupled to an input of the microprocessor. In operation, a signal that passes by the transducer excites the transducer to generate an analog signal. This analog signal is provided to the amplifier and then the amplified signal is provided to the analog-to-digital converter. The output of the analog-to-digital converter is provided to the processor which can recognize the signal as either a calibration signal or a measurement signal.
The processing unit can make this determination in a variety of manners. For example, in one embodiment, the processing unit assumes that the first signal received after the generation of the signal will be a calibration signal. Subsequent to the calibration signal, the processing unit then assumes the next signal received will be the measurement signal. In other embodiments in which multiple calibration signal may be used, the processing unit looks for the reception of each signal in order. However, on some embodiments, due to ambient noise and other factors, a signal may fail to be detected. In this scenario, the processing unit can apply heuristics to either differentiate the signals and/or provide an error indication.
For instance, if the processing unit only receives one signal after a prolonged period of time, the processing unit can conclude that a signal has been lost. At this point the processing unit can simply flush the current reading and start over again or, apply heuristics to determine if the received signal is a calibration signal or a measurement signal. For instance, if prior measurements have been made, if the propagation time for the received signal approximates the time for previous calibration signal measurements, the processing unit can conclude this is a calibration signal. Likewise, if the propagation time of the received signal approximates that of recently received measurement signals, then the processing unit may conclude the signal is a measurement signal. In the former scenario, the processing unit may simply store the information regarding the calibration signal for use in trending and analysis and then initiate or wait for the next measurement cycle. In the later scenario, the processing unit may proceed to make a measurement determination based on recently received calibration signals. In some embodiments if the processing unit only receives one signal after a prolonged period of time, the processing unit can conclude that a signal has been lost and retransmit with higher acoustic energy, for example.
The processing unit can determine the propagation speed of the calibration signal by determining a time offset between the time stamp that the calibration signal was received relative to a known time at which the generated signal was transmitted and then determining the speed of the generated signal and calibration signal.
The processing unit can generate a measurement of the distance between the reference point and the target surface by determining a time offset between the time stamp of the measurement signal and the known time at which the generated signal was transmitted and using the determined propagation speed to determine the distance.
The reference point may be the point at which the transducer injects the signal, the point at which the detecting transducer is located or a point relative to either or both of these elements.
Another embodiment presented in the disclosure includes a technique for measuring a distance between a reference point and a target surface within a void by determining a time offset between the time stamp of the measurement signal and the known time at which the generated signal was transmitted and using the determined propagation speed to determine the distance. More specifically, this embodiment operates to generate a signal, such as an acoustic signal and transmit that signal at a known position relative to a reference point. The signal is injected into a proximate end of the void toward the distal end towards the target surface. Next, at least one calibration signal is received. The calibration signal is a reflection of the signal resulting from the signal striking or bouncing off of a calibrated-constrictive element that is located at a known position in the void relative to the reference point. In addition, a measurement signal is also received. The measurement signal is a reflection of the signal resulting from the signal striking or bouncing off of the target surface. Based on the known distance from the reference point to the calibration point and the measured time between injecting the signal and receiving the calibration signal, the propagation speed of the calibration signal is determined Using this information, the distance between the reference point and the target surface based on the time that the measurement signal was received and the determined propagation speed can be determined.
Now, turning to the figures in which like numbers represent like elements, various embodiments, features, aspects and functions of the above-described measuring device, system and techniques are presented.
As a specific application, the measuring device 100 in
In operation, in which a constricting device is not used, a signal is created by the processing unit 110, converted to an analog or audio signal and used to excite the speaker 130, thereby causing an acoustic signal to be transmitted down the tube 152. The tube 152 extends from at or above ground level to below surface level 158 of the substance. The microphone 170 or similar transducer or acoustic wave detector is introduced into the tube 152 to detect acoustic waveforms. The microphone can be mounted to the wall of the tube 152, extending into the tube through the top or through an aperture drilled, bored, etc., into the wall of the tube 152 or otherwise introduced into the tube 152. The acoustic wave created by exciting the speaker 130 is detected by the microphone 170 as it propagates down the tube 152, causing a signal to be generated by the excited microphone and amplified, converted and presented to the processing unit 110 where the signal can be recorded as a first measurement. The acoustic wave continues to propagate down the tube 152 to the surface level 158 of the substance, and then the acoustic wave is reflected back up the tube 152. The reflected acoustic wave propagates back up the tube 152 where it then excites the microphone 170, thereby causing another signal to be generated, passed through the preamplifier 142, converted to a digital signal at the analog-to-digital converter 144 and provided to the processing unit 110. The signal is then recorded as a reflected measurement by the processing unit 110. The round trip travel time, determined as the difference in time of the reflected signal and the first signal, is used to calculate the distance between the microphone 170 and the surface level 158 of the substance.
It is well known that the speed that sound travels through a medium, among other things, is dependent upon temperature. As such, the accuracy of the above-described measuring device is limited due to fluctuations in the ambient temperature and the effect of those fluctuations on the speed of sound. The various embodiments of the present disclosure provide improved accuracy in the level measurements by automatically calibrating the measurements to the current temperature and/or making the measurements temperature agnostic. In essence, the various embodiments of the measuring device utilize a reflective element that is positioned at a known location relative to the microphone or transducers. The reflective element causes a reflection of the induced acoustical signal which can be easily compared to the signal reflected by the surface of the substance in the measured container or well. Thus, because the distance of between the microphone and the reflective surface is known, the current speed of sound, at the current ambient temperature, can be calculated based on the propagation delay experienced for the acoustic signal received from the reflective surface. This knowledge can then be used in solving the distance calculations for the acoustic wave reflected from the surface of the substance.
In the embodiment illustrated in
The distance measuring process 200 initially generates an acoustic signal 202 to be introduced into the upper portion of the pipe 152 that extends through the well casing 150. The acoustic signal may be generated in a variety of manners. A few non-limiting examples include the illustrated configuration in
The original signal continues to propagate down the tube 152 and ultimately hits the surface of the substance 158. Again, a portion of the signal is then reflected by the substance and the reflected signal begins to propagate up the tube 152 toward the microphone 170. The calibration signal excites the microphone 170 and is thus detected 212 by the processing unit 110 and its arrival time is identified as time point t2. Noting the time lapse between the instant when the original pulse is recorded t0 and the reflection from the liquid level is recorded t2 as Tw 214, the distance Dw from the microphone 170 to the liquid level is now calculated 216: Dw=(c×Tw)/2. The distance calculation is then completed 218.
Thus, it should be appreciated that the illustrated process is able to accomplish two tasks. First of all, the distance to the surface level 158 of the substance is determined without having to measure and compensate for the ambient temperature within the tube 152. Secondly, the ambient temperature within the tube 152 can be determined mathematically by solving the speed of sound equation for the time variable. This aspect is advantageous as in some implementations, it may be beneficial to also know the ambient temperature as fluctuations in the ambient temperature may also have an effect on the volume of the substance within the well and thus, the surface level 158.
In the embodiment illustrated in
Further, in the embodiment illustrated in
For example, in the illustrated embodiment, Section A may have an average ambient temperature of Ta, whereas Section B may have an average ambient temperature of Tb. As a result, the speed of sound for the calibration signal reflected from constriction 355 is calculated as CTa, whereas the speed of count for the calibration signal reflected from constriction 354 is CTab. Having the knowledge of the distance of Section A and Section B, the speed of sound through Section B CTb can be derived from CTa and CTab. This information may then be applied to more accurately determine the surface level 358 by applying the variously determined speeds of sound to the various sections and then averaging or interpolating the speed sound attributed to the distance below the last calibration constricting device.
An additional exemplary embodiment of the measuring device may be a portable system with a display that provides user accessible depth readouts. Another exemplary embodiment can be permanently installed in association with a well or container and then operates to transmit the depth readings by some form of communication system to a central monitoring location.
A further exemplary embodiment of the measuring device with a self-calibration mechanism may include a plurality of constrictions along the tube. In some embodiments the constrictions can include one or more rings or rods that can be suspended on a string inserted in the tube or may be fabricated or attached permanently or semi-permanently to the wall of the tube. Each one of the constrictions in the stringed embodiment can be located at a known distance from a reference point on the string. In an embodiment having one or more built-in constrictions, the one or more built-in constrictions can be at predefined distances from the top of the tube.
In the description and claims of the present application, each of the verbs, “comprise” “include” and “have”, and conjugates thereof, are used to indicate that the object or objects of the verb are not necessarily a complete listing of members, components, elements, or parts of the subject or subjects of the verb.
Various aspects and embodiments of the invention have been described and have been provided by way of example. Such aspects, embodiments, features, etc., are not intended to limit the scope of the invention but rather to provide an overall understanding of the various elements that can be included in various embodiments. The described embodiments comprise different features, not all of which are required in all embodiments. Some embodiments utilize only some of the features or possible combinations of the features. Variations of embodiments described and embodiments comprising different combinations of features noted in the described embodiments will occur to persons of the art.
This application is filed in the United States Patent Office under 35 USC 371 as a national application of the Patent Cooperation Treaty application filed under Article 3 of the Patent Cooperation Treaty and assigned International Application Number PCT/IL2010/000884, which application claims priority under Article 8 of the Patent Cooperation Treaty and Article 4 of the Paris Convention of the prior filing date of the United States Provisional Application for patent that was filed in the United States Patent Office on Nov. 4, 2009 and assigned Ser. No. 61/257,860, which applications are hereby incorporated by reference in their entirety.
Filing Document | Filing Date | Country | Kind | 371c Date |
---|---|---|---|---|
PCT/IL10/00884 | 10/26/2010 | WO | 00 | 5/3/2012 |
Number | Date | Country | |
---|---|---|---|
61257860 | Nov 2009 | US |