1. Field of the Invention
This invention is related to apparatus and methods for measuring salinity of a fluid, and, more specifically, to apparatus and methods for measuring salinity by inductance.
2. State of the Prior Art
Measurements of salinity of electrolytic solutions, including salinity of flowing fluids, are needed in many applications and processes and can be done in a variety of ways. One common method is to measure the electrical conductivity of a saline fluid as an indication of salinity. Saline solutions generally comprise salts of the alkali or alkaline earth metals dissolved in water or another solvent. The most common example of a saline solution is sodium chloride (NaCl) dissolved in water. The salt molecules, upon dissolution, dissociate into ions, i.e., cations (positively charged ions) and anions (negatively charged ions), which can move about in the solution and can conduct electric current. For the sodium chloride example, the NaCl dissociates into Na+ cations and Cl− anions. Such solutions that contain free ions that can conduct electric current are known as electrolytic solutions or simply as electrolytes.
The correlation between salinity and the conductivity of electrolytic solutions is a well-established phenomenon. However, the movement of ions in the solution are constrained or inhibited to some extent by collisions with other particles that make up the solution, such as water molecules, other ions, contaminants, and the like. Therefore, while saline solutions are electrically conductive, the conductivity depends to a large extent on the amount of charge carrying ions in the solution and how quickly the energy of these ions may be dissipated as heat. In general, however, higher concentrations of ions in the solution result in higher electrical conductivity.
Since salinity, i.e., concentration of the salt ions, of an electrolytic solution is related to its electrical conductivity, measuring the electrical conductivity of the electrolytic solution and relating such measured electrical conductivity to salinity is a common method of determining the salinity of a fluid. The simplest of such methods is to place two electrodes a distance apart from each other in a sample of the fluid, and apply a voltage to the electrodes to place them at differential electrical potential so that an electric current flows through the fluid. The basic principle is that electric current will flow through the electrolytic fluid sample between the two electrodes, as explained above, and the conductivity can be determined by Ohm's Law, V=IR, where V is voltage, I is current, and R is resistance. The U.S. Pat. No. 3,283,240 is an example of an apparatus and method for determining conductivity of electrolytic solutions in this manner, although there are other variations.
While such direct conductivity measurements between two electrodes in an electrolytic solution, as described above, are reasonable for non-sterile solutions, non-contact methods are preferred in medical and other applications that require no contamination of the sample being measured. U.S. Pat. No. 4,740,755 is an example apparatus and method for non-contact measurement of the conductivity of an electrolytic fluid, such as dialysate, in which a primary wound toroid is used to set up a current in the sample and a secondary wound toroid detects the current. In this and similar conductivity measuring apparatus, the primary toroid or coil sets up an electromotive force (EMF) using the principle of Lenz's Law, which describes how freely moving charge carriers will set up a current to produce a magnetic field in opposition to changes in an external magnetic field.
The foregoing examples of the related art and limitations related therewith are intended to be illustrative and not exclusive. Other limitations of the related art will become apparent to those of skill in the art upon a reading of the specification and a study of the drawings.
The following summary, embodiments, and aspects thereof are described and illustrated in conjunction with systems, tools, and methods which are meant to be examples and illustrative, not limiting or exclusive in scope. In various embodiments, one or more of the above-described problems have been reduced or eliminated, while other embodiments are directed to other improvements.
The example embodiments are directed to measuring salinity of an electrolytic solution that can be static or flowing without using electrodes placed in the fluid, i.e., non-contact of the sensor components with the fluid. The electrolytic solution is positioned in or flowed through a gap in a core inductor that is driven at or near resonance in a tuned inductive-capacitive (LC) or inductive-capacitive-resistive (LRC) circuit to maintain a strong alternating magnetic field in the gap. Small changes in the inductance of the gapped inductor from changes in salinity of the solution in or passing through the gap can cause large changes in the overall behavior of the circuit, including, but not limited to, resonant frequency changes and voltage changes at a given frequency. Such changes can be detected and can provide a highly sensitive circuit for detecting or measuring salinity or changes in salinity that can be beneficial for sensing and/or measurements of salinity in a static fluid as well as real time measurements of salinity of a flowing fluid.
In addition to these example aspects and embodiments described above and hereafter, further aspects, embodiments and implementations will become apparent by reference to the drawings and by study and understanding of the following descriptions and explanations.
The accompanying drawings, which are incorporated herein and form a part of the specification, illustrate some, but not the only or exclusive, example embodiments and/or features. It is intended that the embodiments and figures disclosed herein are to be considered illustrative rather than limiting.
In the drawings:
For an overview of several example features, process stages, and principles of the invention, an example gapped toroidal core salinity sensor apparatus 10 is illustrated schematically and diagrammatically in
In this description, terms such as top, bottom, front, back, right, and left and similar adjectives in relation to orientation of the converter device and components of it refer to the manner in which the illustrations are positioned on the paper, not as any limitation to the orientations in which the apparatus can be used in actual applications. Also, the diagrams, views, and figures used or shown in the drawings are not drawn true to scale or in correct proportional relationships, which are not critical, but persons skilled in the art will be able to make and use the apparatus, once they understand the principles of the invention.
The example salinity sensor 10 shown in
Effectively, the salinity sensor apparatus 10 measures the salinity of the electrolyte solution 30 in the conduit 22, as explained above, by measuring how easily the solution conducts eddy currents in response to an alternating magnetic field, which is a function of the conductivity of the solution. The higher the salinity of the solution, the more easily the solution conducts eddy currents, and the more easily the solution conducts eddy currents, the more power is lost.
The power response curve of an LRC circuit, such as the LRC circuit shown in
where ω is angular frequency of the input signal from the signal generator 32 and related to the measured frequency f by ω=2πf, ω0 is the resonant angular frequency, γ is the half-width of the power response curve at its half-maximum value (HWHM), and A is a normalization factor. For a series LCR circuit, such as that shown in
where L is the inductance value of the inductor and C is the capacitance value of the capacitor. The width of the power response in terms of the component values goes as
where ideally R is the resistance in series with the circuit but, as explained above, can also include resistance from the inductor windings 19 and other resistances in the circuit.
To operate the salinity sensor 10, the conduit 22 in the gap 20 can be filled first with distilled water, and the signal generator 32 is set at the resonant frequency f0 of the LRC circuit with distilled water in the conduit 22. The resonant frequency f0 is the frequency that produces the highest output voltage at the AC voltage meter 34. Then, the fluid 30 to be tested or measured for salinity is placed in the conduit 22 in the gap 20 instead of the distilled water, and, without changing the input voltage or the frequency f0 of the signal produced by the signal generator 32, the output voltage of the circuit is measured at the AC voltage meter 34. If the fluid 30 is more saline than the distilled water, then the output voltage at the AC voltage meter 34 will be lower than it was for the distilled water, because the frequency f0 that was resonant for the sensor 10 with distilled water in the conduit 22 and gap 20 will not be the resonant frequency for the sensor 10 with saline fluid 30 in the conduit 22 and gap 20. The salinity of the solution in the gap 20 of the inductor affects the overall inductance value L of the inductor, and therefore affects the frequency of the total LCR circuit. It is believed that the change in the circuit output is based on the change in the inductance L of the circuit caused by the change in salinity of the solution 30 as compared to the distilled water. Since the circuit is tuned to a particular resonant frequency f0, e.g., at the peak of the curve in
As an alternative, one could readjust the input frequency from the signal generator 32 to find the resonant frequency of the LCR circuit with the fluid 30 in the conduit 22 in the gap 20, which would also be indicative of the salinity of the fluid 30 as compared to the resonant frequency of the circuit with distilled water in the conduit 22 in the gap 20. However, the change in voltage due to loss of resonance at the set frequency f0 when the fluid has salinity is greater or more sensitive than it is at a different resonance, because the change in output signal is greater at a just off resonance when the frequency is not changed from the set frequency f0, as can be seen by the steep slope of the curve in
To illustrate this phenomenon, a calculated power response is shown in
Then,
As mentioned above, the core 14 is shown in
Persons having skill in the art know how to design and build electro-magnets, including toroidal coil magnets to produce alternating magnetic fields and how to design and build resonant LC and LCR circuits, and such persons can use those skills with many variations, materials, components, and embodiments to perform the functions described herein, once they understand the principles and applications of the principles described herein to sensing and/or measuring salinity as also described herein. Therefore, the example implementations described herein are just examples and not limiting or exclusive. For example, in one implementation, a partial or gapped toroidal ferrite core 14, e.g., the gapped cores shown in
The 200 to 250 kHz operating range mentioned above was found to be a good range, because the eddy current effect is stronger for higher frequencies. Therefore, while operation below that frequency range is possible with an appropriate combination of inductance and capacitance for such lower frequency operation, the resulting effect of salinity on the output signal would be weaker. Higher frequency operation may also be possible, but the signal outputs from higher frequencies tried with the particular materials, e.g., ferrite core 14 and magnet wire 19, that were used in the example salinity sensor apparatus 10 were not as good as the signal outputs obtained in the 200 to 250 kHz range. Different materials may enable better results in higher frequencies. Therefore, the signal generator 32 may be chosen for the particular operating frequency range desired. For example, for the signal generator 32 for the example salinity sensor 10 described above may be chosen for a capability to generate an AC signal of at least 250 kHz at a reasonable voltage, such as, for example, 0.250 to 0.750 V. The AC signal can be a continuous sine wave, although other waveforms can also be used. It was found that the input voltage did not have a large impact on the strength of the measured effects of salinity variations in the fluid 30, so the particular input voltage produced by the signal generator 32 is not critical. However, it may be kept in mind that common resistance losses in the circuit could cause accuracy problems if the input voltage is too low. Also, because of the resonant nature of the circuit, the voltage should not be too high, either, and it may be desirable to not exceed about 1.0 V. It may also be desirable to use shielded, co-axial cable to connect the signal generator 32 to the salinity sensor 10 and to connect the salinity sensor 10 to the AC voltage meter, as illustrated in
An example sensor head 50 is shown in
The housing 56 contains the magnetic coil 12, and trough-shaped nest 60 is formed in the top wall 58 to protrude into the gap 20 between the juxtaposed ends 16, 18 of the gapped toroid core 14, as best seen in
A hardened, electrically non-conductive, epoxy shell 76 fills the remaining space in the housing 56 to secure the magnetic coil 12, and it provides some heat stability to gapped magnetic core 14 and magnetic wire winding 19. While the housing 56 is electrically non-conductive, such as plastic, to not interfere with the magnetic field created by the coil 12, an electrically conductive shield 78, for example, copper foil, is coated or plated onto the outside surfaces of the sensor head 50 to prevent stray magnetic or electric fields from interacting with other materials outside of the sensor head 50, which could alter the overall inductance L and distort the LC or LCR circuit in a manner that could alter the signal to be measured as an indication of salinity of the fluid 30. The copper shielding 78 is grounded to block fringing fields and to nullify any interaction with metal or any other conducting objects near the sensor head 50. As mentioned above, the signal generator 32 and AC voltage meter 34 (
As mentioned briefly above, the salinity sensor 10 can be calibrated with distilled water. For example, distilled water can be pumped into the conduit 22 that passes through the gap 20 of the gapped core 14. This distilled water can be stationary during calibration, or it can be flowing through the conduit 22. The resonant frequency f0 of the LC or LCR circuit with the distilled water in the conduit 22 is found by adjusting the frequency input from the signal generator 32 until the voltage output at the AC voltage meter 34 is maximized. That maximum voltage level at the resonant frequency f0 with distilled water in the gap 20 is recorded as zero salinity. Then, the distilled water is flushed out of the conduit 22 in the gap 20 and replaced by a fluid 30 of known salinity, e.g., a solution of a known mass of NaCl dissolved in a known volume of distilled water. Again, this fluid 30 can be stationary, but it is usually kept flowing through the conduit 22, e.g., from and back into a reservoir or the like. While keeping the frequency input from the signal generator 32 at the same input voltage and frequency f0 that was the resonant frequency with distilled water in the gap 20, the output AC voltage level is measured at the AC voltage meter 34 to correspond to the known salinity of the fluid 30 in the gap 22, which will be lower than the voltage level was at that frequency f0 with distilled water in the gap 22, because it will no longer be resonant frequency with the saline fluid 30 in the gap 22 as it was with the distilled water in the gap 22. The output AC voltage signal versus salinity is not linear, but it is repeatable. Therefore, if there has been a curve of salinity versus voltage output constructed previously from a number of different known salinity levels, the zero salinity point and one known salinity sample point described above can be fit to such a curve for scaling, which is similar to the processing required for thermistors and is known to persons skilled in the art. If such a curve has not been constructed, then a number of additional samples of different salinity levels may have to be run to get a good curve and scale for salinity values versus AC voltage output levels.
While calibration with distilled water is convenient for a starting point, it is not necessary. The method and apparatus can also be calibrated with fluids of known salinity instead of distilled water, and the resonant frequency f0 can ban be found for a fluid of known salinity in the gap 20 instead of for distilled water in the gap 22. Then such resonant frequency f0 for the known salinity fluid 30 would be used along with the same input voltage from the fluid with known salinity for subsequent fluid tests or measurements of fluids with unknown salinity in much the same manner as described above. The point is that use of distilled water is a convenient, but not a necessary, benchmark for the sensor and method described herein.
After calibration as described above, a fluid 30 of unknown salinity of unknown salinity can be flowed through the conduit 22 that is in the gap 20. The output voltage measured by the AC voltage meter for the fluid 30 can then be compared to the scale created as described above to determine the salinity of the fluid 30. Such scaling and comparison can be done directly by the user or with the help of a computer or data collection device, which would be within the capabilities of persons skilled in the art, once they become familiar with the principles of this invention.
Again, as mentioned above, another method of measuring the salinity may be done by finding the resonant frequency of each different salinity fluid in the gap 20 by re-adjusting the input frequency to get the highest voltage output and noting the different resonant frequencies for the different salinities or comparing such resonant frequencies for unknown salinities to a known or calibrated curve of salinities versus resonant frequencies for the sensor. However, the method described above is more sensitive for the reasons described above. Also, is usually easier to measure a change in voltage than a change in frequency.
As mentioned briefly above, another example gapped core magnetic coil configuration 80 is shown in
If a stronger output signal is needed, for example, when measuring salinity of fluids with salinity or when a better signal is needed for processing, a larger cavity for the eddy currents, as shown in
While a number of example aspects and implementations have been discussed above, those of skill in the art will recognize certain modifications, permutations, additions, and subcombinations thereof. It is therefore intended that the following appended claims and claims thereafter introduced are interpreted to include all such modifications, permutations, additions, and subcombinations as are within their true spirit and scope.
The words “comprise,” “comprises,” “comprising,” “composed,” “composes,”, “composing,” “include,” “including,” and “includes” when used in this specification, including the claims, are intended to specify the presence of state features, integers, components, or steps, but they do not preclude the presence or addition of one or more other features, integers, components, steps, or groups thereof. Also the words “maximize” and “minimize” as used herein include increasing toward or approaching a maximum and reducing toward or approaching a minimum, respectively, even if not all the way to an absolute possible maximum or to an absolute possible minimum.
This application is a nonprovisional application of provisional application No. 61/039,037 filed Mar. 24, 2008, which is incorporated herein by reference.
Number | Date | Country | |
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61039037 | Mar 2008 | US |