The invention relates to a nozzle arrangement, an apparatus and a method for the metered, shaping dispensing of mass bodies from pumpable, viscous or doughy masses and the like.
According to the prior art, pumps are known in food technology for conveying viscous, pumpable masses such as, for example, dough, creams, frothed creams, ice creams etc. in which a mass supply line for the metered dispensing of the masses is closed at regular intervals to form a mass body. A disadvantage with conventional apparatus is that the viscous masses at least partially adhere to the closure apparatus during closure and the mass body therefore does not have a clearly defined cutting edge but a thread-like continuation. This effect occurs in particular with soft flowable masses having relatively low viscosity.
Furthermore, it is known according to the prior art to blow out the mass supply line for conveying the mass to separate a mass body by means of air pressure. A disadvantage with this apparatus is that the air pressure substantially acts in the dispensing direction of the mass body. The form of a thread-like continuation of the mass body is certainly avoided by blowing out. However, a disadvantage is the effect that the air pressure uncontrollably deforms the cutting region of the mass body and in particular curves it inwards.
It is the object of the present invention to provide an apparatus and a method for the metered shaping dispensing of mass bodies from pumpable, viscous masses, which enables an exact metering, an exact shaping and an exact cutting of the mass body from the mass. Furthermore it is the object of the invention to provide an apparatus which is as simple as possible, favourable and maintenance-free.
All these objects can be summarized under the object of efficient, metered, shaping dispensing.
The object according to the invention is solved whereby a gas nozzle arrangement is provided for delivering one or more gas jets directed onto the mass located in the separating region and for the shaping separation of the mass body.
It can advantageously be provided that a gas nozzle arrangement is provided for delivering one or more gas jets directed onto the mass located in the separating region and for the shaping separation of the mass body.
It can advantageously be provided that the gas nozzle arrangement comprises a gas nozzle which is adapted for delivering a self-intersecting gas jet, that the gas nozzle arrangement comprises a plurality of nozzles which are adapted for delivering gas jets directed towards one another, that the direction of the gas jet in the region of the gas nozzle outlet differs from the dispensing direction of the mass conveyed from the mass supply line into the separating region, and that the gas jet or the gas jets run transversely to the dispensing direction of the mass and/or that the gas jet or the gas jets run in a cross shape or follow the shape of a double cone, a hyperboloid, a single-shell hyperboloid or a hyperboloid of rotation.
Further advantageous features are that the mass is advanced as a free jet in the separating region, that the gas jet or jets in the separating region are directed as a free jet outside the mass supply line onto the mass and/or the mass body, wherein the free jet of the gas jet is jet-guided or wall-guided, that the mass, the separating region and/or the mass supply line is surrounded by a gas nozzle outlet or by a plurality of gas nozzle outlets, that the gas nozzle outlet extends substantially annularly in the region of the separating region around the mass, that the gas nozzle has a tapering section in the direction of the gas nozzle outlet for focusing of the gas jet and/or that the gas nozzle outlet is designed as an annular gap, in particular as an annular gap free from interruptions.
According to further advantageous embodiments, it can be provided that a distributor chamber is provided for distributing compressed gases, which is connected to the pressure supply line and to the gas nozzle, that the distributor chamber extends annularly around the mass supply line, that the mass supply line can be closed partially or completely by a closure to influence the mass flow of the mass, that the closure comprises a movable piston, that the closure and/or the piston are disposed in the mass supply line and/or that the piston has a sealing region which can be brought into operative contact with a sealing region of the mass supply line for closing the mass supply line.
Furthermore, the object according to the invention is solved by an apparatus for the metered, shaping dispensing of mass bodies from pumpable, viscous masses such as dough, edible creams, ice cream and the like, characterised in that one or more nozzle arrangements according to the invention are provided.
The apparatus is preferably characterised in that a transport surface is provided for transporting the mass bodies separated from the mass in a shaping manner, that a plurality of nozzle arrangements are provided, which are disposed adjacent to one another in the region of the transport surface, that a compressor is provided for compressing a gas such as, for example, air and that the compressed gas is supplied via one or more pressure supply lines to the nozzle arrangements and in particular to the gas nozzle arrangements and/or that means for regulating the gas mass flow such as, for example, a regulating valve, a flow regulator and/or a pressure regulator are provided.
Furthermore, the object according to the invention is solved by a method for the metered, shaping dispensing of mass bodies from pumpable, viscous masses characterised by the following steps: a mass is conveyed in a mass supply line to a mass outlet opening, the mass is conveyed through the mass outlet opening from the mass supply line into a separating region, the mass is cut and shaped by a gas jet in the separating region so that a mass body is produced.
The method preferably comprises the steps that the mass is cut and shaped by the gas jet outside the nozzle arrangement, that the mass and the gas jets impinge upon one another as free jets for separation of a mass body from the mass and/or that the gas jet or the gas jets run transversely to the dispensing direction of the mass and/or substantially in a cross shape.
According to the present invention, the apparatus is suitable for dispensing one or more mass bodies in a metered and shaping manner. For metering the mass flow of the mass is interrupted in selectable and/or predefined intervals. Due to the interruption of the mass flow, individual mass bodies of desired size and/or desired mass are formed. The size and the weight of the output mass bodies can be controlled by means of suitable control of the apparatus.
For the shaping dispensing, it can be provided according to the invention that the mass is cut by a closure and/or a gas nozzle. In this case, the gas nozzle is in particular adapted to prevent trailing of thread-like continuations of the mass body towards the supply line. According to the invention, the mass body should be shaped along a desired contour, e.g. rounded. This is in particular solved by using a gas jet to cut the mass body from the mass or the closure and/or to shape it. The direction of the gas jet preferably runs transversely to the dispensing direction of the mass body. As a result of the nozzle arrangement according to the invention comprising a gas nozzle arrangement as well as the apparatus according to the invention comprising a nozzle arrangement, the desired shape is given to the mass body.
The direction of the gas jet in this case means the direction of a stream filament of the gas jet. In an annular arrangement of the gas nozzle arrangement, the gas jet or jets have a plurality of directions. Preferably the direction of each gas jet at least on emergence from the gas nozzle deviates from the direction of dispensing of the mass or the mass body in the separating region.
Transverse to the dispensing direction is defined in that the gas jet for the most part does not run parallel to the dispensing direction of the mass. In particular, transverse means a direction in which a cutting of the mass body by the mass is made possible.
Preferably the gas nozzle arrangement and the gas nozzle are operated with air. To this end a compressor is provided which compresses air and guides it via a gas supply line to the gas nozzle arrangement.
The cutting and shaping of the mass body is preferably accomplished by the gas jet which is present as a free jet. A process is designated as cutting or shaping by a free jet in which the deformation of the mass is accomplished definitively or completely by the gas jet. In contrast to a blowing out of a tube, in the present invention the cutting takes place outside the nozzle and outside the mass supply line. To this end, in the separating region, i.e. in that region in which the mass leaves or has left the mass supply line, the mass is cut as a free jet by the gas jet or jets which also emerge from the gas nozzle as a free jet. The free jet of gas can in this case be beam-guided, i.e. substantially without the influence of solid objects, or wall-guided, i.e. designed to be guided along a solid surface.
The gas nozzle arrangement can be annular, annular-segment-shaped or be disposed in sections around the outlet region or the mass. For uniform distribution of the compressed gas along a plurality of, or a single annular nozzle, a distributor chamber can be provided into which the compressed gas coming from the compressor is introduced. In this distributor chamber, the compressed gas is distributed and, for example, passed via holes or directly to the nozzle or to the nozzles of a nozzle arrangement.
A spatial-body or spatial-surface shaped gas jet is produced by an oblique annularly disposed nozzle. This follows, for example, a double cone, a hyperboloid, a single-shell hyperboloid or a hyperboloid of rotation, where the axes of symmetry of the geometrical shapes run substantially parallel or congruently to the dispensing direction of the mass.
It can further be provided that two or more gas nozzles directed towards one another are disposed around the separating region. As a result of the symmetrical arrangements, a lateral transverse deformation of the mass body can be prevented.
The invention is explained further hereinafter with reference to specific exemplary embodiments.
The sealing region 17 of the mass supply line is provided at the tapering region 19 of the mass supply line 4. Furthermore, a closure 14 is provided via which the mass supply line 4 and the conveyance of the mass 2 can be influenced or stopped. To this end, the closure 14 has a sealing region 16. The sealing region 16 of the closure 14 and the sealing region 17 of the mass supply line 4 can be brought into operative contact by means of a suitable control in order to stop or at least reduce the conveyance of the mass 2. In the present embodiment the closure 14 is executed by a piston 15 which is disposed in the mass supply line 4. In the open position shown, the piston 15 is surrounded or flushed along its lateral surface by the mass 2. As a result of axial displacement, in particular through displacement along the dispensing direction 3 in the direction of the separating region 11 or in the direction of the dispensing region 5, the sealing region of the closure can be brought into operative contact with the sealing region of the mass supply line. To this end the piston 15 has a conical, cone-shaped sealing region 16. The mass supply line 4 has a conical, tapering cone-shaped sealing region 17. Through the annular, linear or surface contact of the two sealing regions 16, 17, the conveyance of the mass 2 can be stopped or interrupted.
In the position shown in
The mass 2 has emerged in the dispensing region 5 in a bulbous manner and can, for example, be applied to a moving or fixed surface or a carrier body. The mass body 1 is formed and shaped from this bulbous region by the steps according to the method.
In the diagram in
The diagram in
In the diagram in
However, the retention of a mass residue 24 can also be prevented by suitable shaping of the closure 14 of an embodiment not shown. For example, as a result of a round, concave configuration of the tip of the closure 14, the gas jet can brush along the tip of the closure 14 in order to lift the mass residue 24 therefrom. In this alternative embodiment the gas jet is also present as a free jet. However, the gas jet sweeps along the contour of the gas nozzle and along the contour of the closure 14. In this embodiment the free jet is preferably wall-guided. Furthermore, the mass body here is not separated from the closure by the gas jet and not from the mass, as described in the further embodiments. The separation of the mass forming the mass body is accomplished by the closure.
Preferably in the method according to the invention, positions 1, 2 and 3 of
The gas nozzle 6 opens into the gas nozzle outlet section 9 from which the gas can emerge. To this end the gas preferably enters into the free separating region 11. The mass 2 also emerges from the mass supply line 4 in the form of a free jet. According to the present embodiment, the gas nozzle outlet 9 is disposed in the immediate vicinity of the separating region 11.
The mass supply line 4 is substantially formed by a cladding tube 25 which extends in one or multiple parts to the mass outlet opening 38 and as far as the separating region 11. In the direction of the separating region 11 the cladding tube 25 has a tapering region 19. The outer wall 26 of the cladding tube 25 is sloping or conical in the direction of the separating region. The outer wall 26 forms a first wall of the gas nozzle 6 in this region. The second wall is formed by the inner side of the nozzle shell 27. The nozzle shell 27 is connected to the cladding tube 25 and has a cavity towards this, which substantially corresponds to the gas nozzle 6. The inner side of the nozzle shell 27 is also designed to be tapering or conical and forms the second nozzle wall of the gas nozzle 6. The inner wall of the nozzle shell 28 and the outer wall of the cladding tube 26 are thus disposed at a certain distance from one another. Preferably the two walls 26 and 28 approach one another in the direction of the gas nozzle outlet 9. As a result, the tapering section 10 is formed.
The cladding tube 25 is connected to the main body 30. Also connected to the main body 30 is the chamber ring 29. The chamber ring 29 here has an inside diameter which is greater than the outside diameter of the cladding tube 25 in the region of the chamber ring 29. Thus, an annular gap or an annular chamber is formed between the chamber ring 29 and the cladding tube 25. The cavity thereby formed is further delimited by the main body 30 and the nozzle shell 27. The cavity substantially forms the distributor chamber 13. An opening for connection of the pressure supply line 12 is provided in the chamber ring 29. Via the pressure supply line 12 the gas can be passed into the distributor chamber 13 and via distributor holes 18 into the gas nozzle 6. In the present embodiment the distributor holes are provided in a section of the nozzle shell 27. However, it is completely consistent with the inventive idea to execute these holes as free positions in other elements of the apparatus according to the invention. Furthermore it is also consistent with the inventive idea to design the chamber ring 29 and the nozzle shell 27 as one body.
For controlling and for regulating the gas pressure, a buffer storage device, a pressure regulator, a pressure measuring device, an air heating device and/or a flow regulator can be provided after the compressor. The gas flow can be controlled and/or regulated exactly by means of these regulating facilities. In the arrangement of nozzles directed towards one another or also with conically arranged nozzles, a portion of the gas jet can be deflected in the dispensing direction 3 due to dynamic effects of the gas jet. In order to avoid the negative effect of the uncontrolled deformation of the mass body 1, in such a case an exact adjustment of the control and/or regulating parameters of the gas flow is required. Thus, depending on the geometric configuration of the gas nozzle 6, the gas mass flow should be selected in such a manner that the partial gas mass flow deflected in the dispensing direction 3 has a speed in the region of the mass body which does not bring about any uncontrolled deformation. Advantageously the speed of the gas mass flow deflected in the dispensing direction in the region of the mass body is only slightly higher, the same or lower than the dispensing speed of the mass body 1.
According to one embodiment the gas pressure in the pressure supply line 12 can be about 0.1 to 3.5 bar. The gas volume flow in this case is variable from about 0.1 to 125 litres per minute and per gas nozzle. The opening time of the valve during which flow takes place through the gas nozzle 6 can be between 0.01 and 2 seconds.
The gas nozzle 6 has a certain cavity volume similar to the distributor chamber 13. This cavity volume serves in particular to distribute the pressure. In the embodiments shown the gap width of the gas nozzle outlet 9 can be, for example, between 0.1 and 0.8 mm. In particular, the required gap width is dependent on the viscosity of the mass to be cut.
The gas jet 7 is preferably guided transversely to the dispensing direction 3 in the direction of the mass 2. Angles of 90° to 45°, for example, are suitable for this purpose. This angle is measured between the direction of the gas jet 7 at the gas nozzle outlet 9 and the dispensing direction 3. Preferably the gas jet is inclined in the direction of movement of the mass, as shown in the figures.
Compressed gas is supplied from a compressor not shown via an adjustable valve 36. A pressure regulator 33 for regulating the incoming pressure and optionally a pressure measuring device 35 for measuring the pressure and a flow regulator 34 for regulating the gas mass flow are provided along the pressure supply line 12. The gas mass flow which is variable and/or adjustable via these means is introduced into a gas distributor 37. This gas distributor 37 substantially corresponds to a pressure buffer storage system which has a plurality of openings for distribution of the compressed gas to a plurality of nozzle arrangements 32. In the present view the gas distributor 37 has five outgoing pressure supply lines 12 which each lead to a nozzle arrangement 32. Consequently the embodiment of the apparatus according to the invention shown is suitable for simultaneously operating five nozzle arrangements 32 and therefore simultaneously dispensing in a shaping manner five mass bodies 1. As noted in the preceding description, the mass bodies 1 are placed on a transport surface 31 and removed. In the present
The method according to the invention is described further subsequently.
In a first step the mass 2 is guided through the mass supply line 4 in the direction of the dispensing region 5. The mass can, for example be conveyed by a mixer and a pump disposed downstream or upstream thereof. The mass 2 flows in the direction of the dispensing region 5 and emerges from the mass supply line 4 through a mass outlet opening. The mass is conveyed as long as the conveyance of the pump is maintained or as long as the closure 14 of the apparatus is opened. The closure 14 can be actuated by means of a suitable controller in order to close the mass supply line 4. If the desired quantity of mass 2 has emerged, the closure 14 is closed by means of the controller. To this end, in the present embodiment a piston 15 is moved in the dispensing direction 3. The sealing region 16 of the closure is thereby brought into operative contact with the sealing region 17 of the mass supply line in order to close the mass supply line 4.
The mass 2 which has emerged and/or the mass body 1 is subsequently applied, for example, to a conveyor belt, to a stationary surface, to a moving carrier body or a similar arrangement. Preferably the apparatus according to the invention has a certain distance from the surface to which the mass 2 is applied. In this region the mass 2 and/or the mass body 1 are present as a free jet. If the mass supply line 4 is closed by the closure 14, a valve is opened in order to pass gas via the pressure supply line 12 into the gas nozzle arrangement 39. To this end, in a first step the compressed gas is distributed in a distributor chamber 13, in a further step it is guided via distributor holes 18 into the gas nozzle 6, there optionally distributed once again and ultimately dispensed via a tapering section 10 and the gas nozzle outlet 9 preferably in a focused manner. The gas jet 7 or gas jets 7 thereby formed are directed onto the mass 2 or the mass body 1 in order to enable the desired shaping dispensing or shaping separating. In this case, gas jets outside the mass supply line are guided via a gas nozzle arrangement onto the mass. Preferably the gas jet are directed transversely to the mass dispensing direction onto the mass. In this case, the gas jets or the gas jet can be dispensed from several nozzles or from one nozzle. To improve the shaping it can be provided according to the invention that the gas jets are guided onto the mass, directed towards one another. Gas jets running in a cross shape, conically running gas jets and other forms of profile of the gas jets are possible in which a substantially symmetrical spatial body is formed by the gas jets. In particular, this symmetry is advantageous since a lateral deformation of the mass body in the cutting region is thereby avoided. The free jets, in particular the free-jet-shaped gas jets, can be jet-guided or wall-guided here. In the case of wall-guided gas jets, the gas jets sweep along a fixed object, for example, a cone.
When the mass body 1 is separated from the mass 2 or from the apparatus in a shaping manner, the closure 4 is opened again to form another mass body 1. The said steps are repeated subsequently.
According to the present invention, a plurality of apparatuses according to the invention, in particular nozzle arrangements, can be disposed adjacent to one another along a moving conveying surface. A plurality of nozzle arrangements can be supplied with compressed gas by a compressor.
The apparatus according to the invention and the method according to the invention are suitable and/or adapted to be used in-line in an industrial production plant for food products. Examples for products are elongate baked goods with rounded ends, chocolate bars, fillings of chocolate bars, cut confectionery, fillings of cut confectionery, dimensionally stable masses for sweets, dimensionally stable edible masses, dimensionally stable fillings of sweets etc. Optionally the apparatus according to the invention can also be used for shaping dispensing of dough, edible creams or ice creams.
Number | Date | Country | Kind |
---|---|---|---|
A8/2013 | Jan 2013 | AT | national |
Filing Document | Filing Date | Country | Kind |
---|---|---|---|
PCT/EP2014/050007 | 1/2/2014 | WO | 00 |