Apparatus and method for mounting a sleeve on a spindle

Abstract

An apparatus for mounting a sleeve on a spindle includes a frame, and a finger arrangement movably mounted on the frame, the finger arrangement including a plurality of fingers arranged at a common first radius around an imaginary centerline of the finger arrangement, the fingers being movable radially outwardly from the first radius to a second radius upon application of an outwardly directed force. A sleeve having an internal opening in which the fingers are disposed is adapted to be mounted on a stationary spindle by movement of the finger arrangement on the frame toward the spindle. A method for mounting a sleeve on a spindle is also disclosed.

Description

FIELD OF THE INVENTION

[0001] The present invention relates to apparatus and methods for mounting sleeves on spindles and, more particularly, to mounting cylindrical sleeve brushes made of PVA or similar materials on spindles.

BACKGROUND AND SUMMARY

[0002] Effective contact cleaning of high technology substrates depends on consistent and uniform mounting of the cylindrical sleeve brushes used for such cleaning on their drive spindles. Typically, the mounting process is accomplished by hand, with or without the use of a brush spreading sleeve. In all cases, the accuracy and uniformity of the brush placement on the spindle is operator dependent. Poor installation of brushes can increase substrate particle counts by more than 300%, with corresponding reductions in final product yields.

[0003] Loading a wet PVA (or similar material) brush on a TEFLON spindle is a difficult chore. The PVA can tend to bunch and tear. The need to center the brush on the spindle compounds the problem even more. Simple sleeves can ease the process but still require a high degree of operator expertise and consistency. It is desirable to provide an apparatus and method that is reduces operator dependency, and permits quick, consistent loading of brushes on spindles.

[0004] The present invention permits providing an apparatus and method for loading a sleeve such as a brush on a spindle that reduces operator dependency, and permits quick, consistent loading of sleeves on spindles.

[0005] In accordance with one aspect of the present invention, an apparatus for mounting a sleeve on a spindle includes a frame, and a finger arrangement movably mounted on the frame, the finger arrangement including a plurality of fingers arranged at a common first radius around an imaginary centerline of the finger arrangement, the fingers being movable radially outwardly from the first radius to a second radius upon application of an outwardly directed force. A sleeve having an internal opening in which the fingers are disposed is adapted to be mounted on a stationary spindle by movement of the finger arrangement on the frame toward the spindle.

[0006] In accordance with another aspect of the present invention, a method for loading a sleeve having an inner sleeve radius on a spindle having an outer spindle radius at least as large as the inner sleeve radius is provided. According to the method, a sleeve having an internal opening having an inner sleeve radius is loaded on a finger arrangement including a plurality of fingers arranged at a common first radius around an imaginary centerline of the finger arrangement, the first radius being no larger than the sleeve radius. The fingers are moved radially outwardly from the first radius to a second radius larger than an outer spindle radius of a spindle. The spindle is installed in the internal opening of the sleeve.

BRIEF DESCRIPTION OF THE DRAWINGS

[0007] The features and advantages of the present invention are well understood by reading the following detailed description in conjunction with the drawings in which like numerals indicate similar elements and in which:

[0008] FIG. 1 is a perspective view of an apparatus according to an embodiment of the present invention prior to loading a spindle and a sleeve;

[0009] FIG. 2 is a perspective view of a portion of the apparatus according to FIG. 1 upon initially loading a spindle and a sleeve;

[0010] FIG. 3 is a perspective view of a portion of the apparatus according to FIG. 1 shown prior to installation of the spindle in the sleeve as the spindle is aligned with the pusher bar for installation of the spindle in the sleeve;

[0011] FIG. 4 is a perspective view of the apparatus according to FIG. 1 shown subsequent to loading a spindle and a sleeve as in FIG. 2;

[0012] FIG. 5 is a perspective view of a portion of the apparatus according to FIG. 1 shown after installation of the spindle in the sleeve and withdrawal of fingers from between the spindle and the sleeve; and

[0013] FIG. 6 is an end view of a portion of an apparatus according to an embodiment of the present invention after installation of the spindle in the sleeve and prior to or during withdrawal of fingers from between the spindle and the sleeve.

DETAILED DESCRIPTION

[0014] An apparatus 21 for mounting a sleeve 23 (FIGS. 2-6 on a spindle 25 (FIGS. 2-6) according to an embodiment of the present invention is shown in FIG. 1. The sleeve 23 is preferably a wet PVA (or similar material) brush of the type used to polish substrates for high technology applications that is mounted on a spindle 25 made of TEFLON or similar type material.

[0015] The apparatus 21 preferably includes a frame 27 and a finger arrangement 29 movably mounted on the frame, such as by a carriage 31 of a conventional type. The carriage 31 is preferably movable along a track 33 by any suitable drive device (not shown), such as by an electric motor and belt or chain arrangement.

[0016] The finger arrangement 29 preferably includes a plurality of fingers 35 arranged at a common first radius around an imaginary centerline of the finger arrangement (the centerline of the fingers). In operating the apparatus 21, the sleeve 23 is mounted on the finger arrangement 29 around the fingers 35 as seen in FIG. 2. The fingers 35 are movable radially outwardly from the first radius to a second radius upon application of an outwardly directed force on the fingers. When the outwardly directed force is applied to move the fingers 35 radially outwardly, the internal dimensions of the sleeve 23 mounted on the fingers are expanded to facilitate installation of the spindle 25, preferably by substantially even application of force by the fingers at the different positions of the fingers.

[0017] The finger arrangement 29 preferably includes a finger frame 37 to which the fingers 35 are movably connected, the finger frame having an axial opening 39 therein about which the fingers are arranged at predetermined angular relationships, preferably every 90°, although more or fewer fingers may be provided. Preferably, means for urging (not shown) the fingers 35 toward the first radius, such as springs or resilient members such as flexible rubber or other resilient material pads, are provided in connection with the finger arrangement and are disposed in the finger frame 37. If desired or necessary, of course, no urging means may be provided and an operator can manually urge the fingers to lie on the first radius.

[0018] Preferably, the force for moving the fingers 35 to the second radius is provided by forcing the spindle 25, which preferably has an outer radius at least as large as the internal radius of the sleeve, through the axial opening 39 and between the fingers to cause sufficient expansion of the internal dimensions of the sleeve 23 to permit installation of the spindle between the fingers and in the internal opening of the sleeve. The resulting shape of the sleeve 23 in which the fingers 35 and the spindle 25 are disposed is substantially as shown in FIG. 6.

[0019] As seen in FIGS. 1-5, a clamping arrangement 41 is preferably fixed to the frame 27 in front of the finger arrangement 29. The clamping arrangement 41 preferably includes a plurality of clamps 43 mounted on a clamp frame 45 (FIGS. 1, 3, and 5). The clamps 43 are preferably movably arranged about an imaginary, centerline, the imaginary centerline being substantially coaxial with the centerline of the finger arrangement 29. Preferably, as seen, for example, in FIG. 6, each of the clamps 43 is angularly offset, relative to the centerline of the fingers and the centerline of the clamps, from an angular position of any of the fingers.

[0020] Each of the clamps 43 is preferably movable from a radially outward position to a radially inward position. Each of the clamps 43 is preferably pivotably mounted about a point 47 on an arm 49 to facilitate even application of pressure on the sleeve by the clamps, i.e., the clamps are preferably adapted to level themselves to adapt to the exterior contour of the sleeve. The arms 49 are also preferably pivotably mounted to the clamp frame 45 at a pivot point 51. The clamps 43 may be moved from the radially outward position to the radially inward position by any suitable arrangement, such as by hydraulic or pneumatic pistons controlled by a controller, by electric drives such as solenoids controlled by a controller, or by cam-type arrangements driven by an electric drive controlled by a controller, or arranged to move the clamps upon movement of other movable components of the apparatus 21. Preferably, the arms 49 are linked together about the frame 45 by a linking arrangement 53 that causes all of the arms to move inwardly and outwardly together.

[0021] After installation of the spindle 25 between the fingers 35 in the sleeve 23, the finger arrangement 29 is moved on the carriage 31 forwardly toward the clamping arrangement 41 so that the sleeve is disposed inside of the clamps 43, and the clamps 43 clamp the sleeve. The fingers 35 are preferably installed in the sleeve 23 manually, although, in addition to permitting removal of the fingers from the sleeve, the clamping arrangement 41 may be used to hold the sleeve relative to the fingers during installation of the fingers into the sleeve, if desired or necessary. Preferably, the finger arrangement 29 is movable on the frame 21, i.e., on the carriage 31, from a first position (seen in, for example, FIGS. 1-2 and 4-5) in which there is a space between a leading end of the fingers 35 and a leading end of the clamping arrangement 41 to a second position (seen in FIGS. 3 and 6) in which the leading end of the fingers is disposed inside of the clamps of the clamping arrangement.

[0022] As seen in FIG. 3, to force the spindle 25 between the fingers 35 and into the sleeve 23, a pusher bar 55 (FIG. 3) is preferably fixed to the frame 27 behind the carriage 31. A centerline of the pusher bar 55 is preferably substantially coaxial with the centerline of the finger arrangement 29. The pusher bar 55 preferably forms part of a spindle loading arrangement, the spindle loading arrangement including a bed 57 attached to a rear side of the finger arrangement 29 opposite the clamping arrangement, the bed being adapted to hold a spindle 25 in position relative to the centerline of the finger arrangement. The spindle loading arrangement preferably also includes a slide 59 disposed above the pusher bar 55 on which a spindle 25 to which a sleeve 23 is to be mounted is loaded and is adapted to slide to the bed 57. The bed 57 is preferably disposed under the pusher bar 55 when the finger arrangement 29 is moved to a most rearward position, as seen in FIGS. 1 and 2. When the carriage 31 moves on the track 33 toward the clamping arrangement 41 and thereby moves the finger arrangement 29 and the bed 57 attached thereto, the bed is drawn from under the pusher bar 55 and the spindle 25 slides from the slide 59 onto the bed.

[0023] When the carriage 31 moves on the track 33 toward the pusher bar 55, the spindle 25 resting in the bed 57 contacts the forward end of the pusher bar and is driven through the axial opening 39 in the finger frame 37 and between the fingers 35. The fingers 35 are forced outwardly by the spindle 25 as the carriage 31 moves the finger arrangement 29 toward the pusher bar 55, and the spindle 25 is received in the sleeve 23. Then, as seen in FIG. 5, the carriage 31 is moved on the track 33 toward the clamping arrangement 41 for removal of the fingers 35 from between the sleeve 23 and the spindle 25. The clamps 43 of the clamping arrangement clamp the sleeve 23 at points that are preferably angularly offset from the fingers 35 to facilitate withdrawing the fingers from the sleeve as seen in FIG. 6.

[0024] In operation of the apparatus 21 in connection with a method for loading the sleeve 23 on the spindle 25 according to an embodiment of the present invention, as seen in FIG. 2, the sleeve 23 having an internal opening having an inner sleeve radius is loaded on the finger arrangement 29 including a plurality of fingers 35 arranged at a common first radius around an imaginary centerline of the finger arrangement, the first radius being no larger than the sleeve radius. The fingers 35 are moved radially outwardly from the first radius to a second radius larger than an outer spindle radius of a spindle 25, preferably under application of a force applied by forcing a leading end of the spindle between the fingers. Preferably, in this manner, the spindle 25 is installed in the internal opening of the sleeve 23.

[0025] Preferably, as seen in FIG. 3, the spindle 25 is installed by supporting the spindle on a bed 57 fixed behind the finger arrangement 29 such that a centerline of the spindle is substantially coaxial with the centerline of the fingers 35 and applying a force to a trailing end of the spindle. The force is preferably applied by moving the finger arrangement 29 and the bed 57 relative to a pusher bar 55 disposed behind the finger arrangement, the pusher bar having a centerline substantially coaxially arranged relative to the centerline of the spindle and the centerline of the fingers.

[0026] As seen with reference to FIGS. 2 and 3, the spindle 25 is preferably loaded on the bed 57 by placing the spindle on a slide 59 disposed behind the finger arrangement 29, moving the finger arrangement and the bed relative to the slide, and sliding the spindle down the slide to the bed. When the finger arrangement 29 and the bed 57 are moved relative to the pusher bar 55 to install the spindle 25 in the sleeve 23, the bed is disposed below the pusher bar. After installation of the spindle 25 in the sleeve 23, the fingers 35 are withdrawn from the clamped sleeve 25, preferably by clamping the sleeve with clamps 43 arranged at angularly different positions relative to the fingers such that pressure is applied to portions of the sleeve angularly removed from the fingers, as seen in FIGS. 6 (prior to or during withdrawal) and 5 (after withdrawal).

[0027] U.S. patent application Ser. No. ______ (Attorney Docket No. 032300-005), filed on even date herewith and entitled “APPARATUS AND METHOD FOR MOUNTING A SLEEVE ON A SPINDLE”, discloses apparatus and method for mounting a sleeve on a spindle including components that may be replaced for components described in connection with the apparatus and method of the present invention and is hereby expressly incorporated by reference.

[0028] It is, of course, possible to embody the invention in specific forms other than those described above without departing from the spirit of the present invention. The embodiments shown are merely illustrative and should not be considered restrictive in any way. The scope of the present invention is given in the appended claims, rather than the preceding description, and all variations and equivalents which fall within the range of the claims are intended to be embraced therein.

Claims

1. An apparatus for mounting a sleeve on a spindle, comprising: a frame; and a finger arrangement movably mounted on the frame, the finger arrangement including a plurality of fingers arranged at a common first radius around an imaginary centerline of the finger arrangement, the fingers being movable radially outwardly from the first radius to a second radius upon application of an outwardly directed force, wherein a sleeve having an internal opening in which the fingers are disposed is adapted to be mounted on a stationary spindle by movement of the finger arrangement on the frame toward the spindle.

2. The apparatus as set forth in claim 1, further comprising a clamping arrangement fixed to the frame in front of the finger arrangement.

3. The apparatus as set forth in claim 2, wherein the clamping arrangement includes a plurality of clamps movably arranged about an imaginary centerline, the imaginary centerline being substantially coaxial with the centerline of the finger arrangement.

4. The apparatus as set forth in claim 3, wherein each clamp of the plurality of clamps is movable from a radially outward position to a radially inward position.

5. The apparatus as set forth in claim 3, wherein each clamp of the plurality of clamps is pivotably mounted about a point on an arm.

6. The apparatus as set forth in claim 3, wherein each clamp of the plurality of clamps is angularly offset, relative to the centerline of the fingers and the centerline of the clamps, from an angular position of any of the fingers.

7. The apparatus as set forth in claim 2, wherein the finger arrangement is movable on the frame from a first position in which there is a space between a leading end of the fingers and a leading end of the clamping arrangement to a second position in which a leading end of the fingers is disposed inside of the clamping arrangement.

8. The apparatus as set forth in claim 2, further comprising a pusher bar fixed to the frame behind the carriage, a centerline of the pusher bar being substantially coaxial with the centerline of the finger arrangement.

9. The apparatus as set forth in claim 8, wherein the pusher bar is part of a spindle loading arrangement, the spindle loading arrangement including a bed attached to a rear side of the finger arrangement opposite the clamping arrangement, the bed being adapted to hold a spindle in position relative to the centerline of the finger arrangement.

10. The apparatus as set forth in claim 9, wherein the spindle loading arrangement further includes a slide disposed above the pusher bar on which a spindle to which a sleeve is to be mounted is loaded and is adapted to slide to the bed.

11. The apparatus as set forth in claim 9, wherein the bed is disposed under the pusher bar when the finger arrangement is moved to a most rearward position.

12. A met hod for loading a sleeve having an inner sleeve radius on a spindle having an outer spindle radius at least as large as the inner sleeve radius, comprising the steps of: loading a sleeve having an internal opening having an inner sleeve radius on a finger arrangement including a plurality of fingers arranged at a common first radius around an imaginary centerline of the finger arrangement, the first radius being no larger than the sleeve radius; moving the fingers radially outwardly from the first radius to a second radius larger than an outer spindle radius of a spindle; and installing the spindle in the internal opening of the sleeve.

13. The method as set forth in claim 12, wherein the fingers are moved radially outwardly under application of a force applied by forcing a leading end of the spindle between the fingers.

14. The method as set forth in claim 13, comprising the further steps of clamping the sleeve after the spindle is installed and withdrawing the fingers from the clamped sleeve.

15. The method as set forth in claim 14, wherein the sleeve is clamped with clamps arranged at angularly different positions relative to the fingers such that pressure is applied to portions of the sleeve angularly removed from the fingers.

16. The method as set forth in claim 14, wherein the spindle is installed by supporting the spindle on a bed fixed behind the finger arrangement such that a centerline of the spindle is substantially coaxial with the centerline of the fingers and applying a force to a trailing end of the spindle.

17. The method as set forth in claim 16, wherein the force is applied by moving the finger arrangement and the bed relative to a pusher bar disposed behind the finger arrangement, the pusher bar having a centerline substantially coaxially arranged relative to the centerline of the spindle and the centerline of the fingers.

18. The method as set forth in claim 16, comprising the further step of loading the spindle on a slide disposed behind the finger arrangement, moving the finger arrangement and the bed relative to the slide, and sliding the spindle down the slide to the bed.

19. The method as set forth in claim 18, wherein the force is applied by moving the finger arrangement and the bed relative to a pusher bar disposed behind the finger arrangement, the pusher bar having a centerline substantially coaxially arranged relative to the centerline of the spindle and the centerline of the fingers.

20. The method as set forth in claim 19, wherein, when the finger arrangement and the bed are moved relative to the pusher bar to install the spindle in the sleeve, the bed is disposed below the pusher bar.