Information
-
Patent Grant
-
6418644
-
Patent Number
6,418,644
-
Date Filed
Friday, February 25, 200024 years ago
-
Date Issued
Tuesday, July 16, 200222 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
- Burns, Doane, Swecker & Mathis, l.L.P.
-
CPC
-
US Classifications
Field of Search
US
- 037 1425
- 405 179
- 405 271
- 404 13305
- 404 1332
-
International Classifications
-
Abstract
The present invention relates to a method for padding ground below a duct (1) using excavated soil (2), wherein said method uses a vehicle (6) that comprises a soil feeding organ (13), a transport organ (14) and soil compacting organs (104, 105). The vehicle moves along a ground path (16) which is formed by the soil feeding organ (13) as it collects excavated soil (2). This method allows for a reliable orientation of the soil compacting organs (104, 105) relative to the duct (1), wherein said compacting organs apply a force on the soil previously deposited in the trench (4). This invention also relates to a device which is used for padding ground below a duct (1) and comprises a device (106) for hanging a soil-compacting mechanism (103) to the vehicle (6). The device (106) includes a disconnection mechanism (153) that enables the cyclic displacement of the rammer-type compacting organs (104, 105) in the displacement direction of the vehicle (6). When compacting soil, the working members (171) of the compacting organs (104, 105) are capable of cyclic downward displacement towards each other while simultaneously rotating in a direction in which the angle they define becomes smaller. This system may be used for efficiency compacting soil below a duct (1) while minimising the stress applied by the soil to the surface of said duct (1).
Description
TECHNICAL FIELD
The invention relates to the field of technology and hardware for earthmoving operations predominantly in replacement of the insulation coating of ducts, performed at the design elevations of ducts in the trench, predominantly without interrupting the operation of the insulation coating replacement, and more particularly to the methods and devices for padding the ground below a duct using excavated soil, equipment for soil compacting below a duct and soil compacting mechanisms. Furthermore, the invention can find an application in earth-moving operations in construction of new underground ducts.
BACKGROUND OF THE INVENTION
The advantages of such a technology of replacement of the insulation coating on operating ducts in the trench became obvious long ago to the experts who began making certain efforts for its introduction into practice. Known is the technology of replacement of the insulation coating, in which the duct is held above the trench bottom by stationary supports [S. A. Teylor. “Mechanising the operations on replacement of the insulation coating of operating ducts in the trench” // Neft′, gaz i neftekhimia za rubezohm, 1992, #10, p. 75-83]. In this case padding the ground below a duct is performed by regular earth-moving and construction machinery, due to the use of the above supports. However, the regular construction machinery does not provide a satisfactory solution for the problem of padding the ground below a duct using excavated soil, even when the above supports are applied. It is preferable to replace the insulation coating of the duct during continuous displacement of the entire system of the appropriate equipment without making use of the above supports. This requires more from the technology and equipment for padding the ground below a duct using excavated soil (feeding excavated soil from the dump, its deposition into the trench and compacting below the duct), which requirements cannot be met by the used in practice technology for performing the above-mentioned operations or the construction machinery, or by the other technologies and appropriate hardware which are not used in practice but are known from the state-of-the-art. In this case, the technology of padding the ground below a duct using excavated soil should envisage, and the appropriate device should be capable of, performing its function during its continuous uninterrupted displacement at a velocity which is equal to the velocity of displacement of the entire system (preferably 150 to 100 m/h), and the device should apply a minimal force on the insulation coating, which excludes damage to the coating even at its low strength, as when padding the ground below a duct after a small interval of time (3 to 7 min.) after application of the insulation coating, this time not being enough for some kinds of the coating to acquire its full strength. Furthermore, the device for padding the ground below a duct using excavated soil should have minimal overall dimensions in the direction along the duct for reduction of the length of the unsupported section of the duct to such an extent, as to eliminate or minimize the use of mobile means of supporting a duct. The device should provide a rather high degree of padding the ground below a duct (characterised by a bed coefficient K
y
equal to 0.5 to 1 MN/m
3
) in order to avoid the significant subsequent slumping of the duct and appropriate deformation loads in it. Furthermore, the device for padding the ground below a duct using excavated soil should operate in a reliable manner when displaced over the surface of soil with significant unevenness and a lateral gradient, as well as over soil with low load-carrying capacity, for instance marshland or a layer of loose excavated soil. It is exactly the absence at the present time of such a technology and means for padding the ground below a duct using excavated soil which largely prevents a broad use in practice of the technology of replacement of the insulation coating on the operating ducts in the trench without the use of supports for the duct resting against the trench bottom. Thus, the inventors were faced with a complicated and important problem unsolved in a manner required for practical application, despite the numerous attempts at solving it for many years.
Known is a method of padding the ground below a duct which includes picking-up soil, its deposition into the trench from both sides of the duct and soil compacting in the space below the duct by rammer-type soil compacting organs applying a force on the soil previously deposited in the trench, during continuous displacement over the soil surface along the duct of a vehicle carrying soil feeding and soil compacting organs. Unlike the claimed method, in the known method the travelling unit with a wider base of the vehicle, moves along both edges of the trench, over the soil surface formed during uncovering of the duct, and the soil is picked up from the trench edges (Vasilenko S. K., Bykov A. V., Musiiko V. D. “Technology and system of technical means for overhauling the line oil pipelines without lifting the pipe” // Truboprovodni transport nefti, 1994, #2, p. 25-27]. The vehicle displacement along both edges of the trench complicates the process of placement on and removal from the uncovered duct, possibly causing emergency situations if the vehicle falls off the trench edge and non-uniform slumping of the travelling unit of the vehicle. Furthermore, soil picking-up from the trench edges unreasonably increases the scope of earth-moving operations.
The closest known method to the claimed method is the method of padding the ground below a duct using excavated soil, which include soil picking-up from the dump, soil transportation in the direction from the dump towards the trench with the duct, soil deposition into the trench from both sides of the duct and filling at least part of the trench space with soil, during continuous displacement over the surface of the soil along the duct of a vehicle carrying the soil feeding and transport organs, and compacting the soil at least in the space below a duct by soil compacting organs applying a force on the soil during continuous displacement over the soil surface along the duct, of a vehicle carrying soil compacting organs. Unlike the claimed method, in the known method the vehicle carrying the soil feeding, transport and soil compacting organs, is displaced over the soil surface from the trench side opposite to the dump, whereas the force is applied to the soil by soil compacting organs made in the form of throwers, prior to its deposition into the trench, which accelerate the soil up to the velocity sufficient for dynamic self-compacting of the soil during its deposition into the trench [USSR Author's Certificate 855137, IPC E02F 5/12, 1981]. Displacement of the vehicle over unprepared soil surface results in the vehicle, and the soil compacting organs together with it, rocking when passing over uneven ground, with soil particles (in particular, large-sized rocky inclusions) hitting the surface of the duct insulation coating at a high speed, and breaking it. Furthermore, even with a stable position of the vehicle, it is impossible to direct the high-speed flow of soil below a duct with such a precision as to, on the one hand, eliminate formation of a cavity under the duct, and on the other hand, prevent collision of the high speed soil particles with the insulation coating surface. This method does not permit achievement of the required degree of compacting of soil below a duct, which would provide small enough slumping of the duct, and, therefore, its small deformation loading, this being especially important in performance of this work without interruption of the duct operation. This method is difficult to implement when excavated fertile soil is located on the trench side opposite to that of the mineral soil dump location. For its implementation, this method requires an appropriate device with a long extension of soil feeding organ, this being difficult to implement in technical terms. Moreover, this process of padding ground below a duct involves higher power consumption.
The closest to the claimed device, is a device known from prior art for padding ground below a duct using excavated soil, which comprises a vehicle with the travelling unit for displacement over the soil surface, carrying the equipment for filling the trench with excavated soil, which includes the soil feeding and transport organs and a device for lifting-lowering of the soil feeding organ relative to the vehicle, and equipment for soil compacting below a duct, including a soil compacting mechanism with drive soil compacting organs and a device for hanging the soil compacting mechanism from the vehicle with the capability of forced displacement and securing relative to the vehicle in a plane which is normal to the direction of its displacement. Unlike the claimed device, in the known device the soil feeding organ is located to the side of the vehicle with a large extension relative to it, for allowing its displacement on the trench side opposite to the dump. The soil feeding and transport organs are designed as one working organ of the screw conveyor hung from the vehicle with a device for hanging the soil compacting mechanism, and the soil compacting organs are made in the form of driven soil throwers whose inlets are connected to the soil outlets of the equipment for filling the trench. Here, the soil compacting mechanism includes the drive mechanism of rocking of the soil compacting organs [USSR Author's Certificate # 855137, IPC E02F 5/12, 1981]. The known device has all the disadvantages indicated above for the appropriate method. Furthermore, the known device is not stable enough in the transverse plane, has higher power consumption for picking-up the soil, its feeding and deposition into the trench, the screw-conveyor type working organ and the throwers are poorly adapted to operation in boggy sticky soils as a result of the soil sticking to them.
The closest known equipment to the claimed equipment is the equipment for soil compacting below a duct, incorporating a soil compacting mechanism and a device for hanging the soil compacting mechanism to a vehicle, including an integrated mechanism for forced displacement and rigid fastening of the soil compacting mechanism relative to the vehicle in the plane normal to the vehicle displacement direction [USSR Author's Certificate 855137, IPC E02F 5/12, 1981]. Because the known device for hanging the rammer-type soil compacting mechanism lacks a disconnection mechanism for a cyclic displacement of soil compacting organs relative to the vehicle in the direction of its movement, it will be impossible to perform continuous displacement of the vehicle during the soil compacting. This is an especially significant disadvantage for a device which is designed for use as part of a complex of earth-moving machinery in replacement of the insulation coating of a duct, performed on design elevations of the duct in the trench, predominantly without the use of supports for holding it, when a continuous and coordinated displacement of all the machinery of the complex along the entire duct is required.
The closest known mechanism to the claimed mechanism is a soil compacting mechanism known from prior art, incorporating a base which carries the drive soil compacting organs each of which includes a connecting rod with a soil compacting element at its lower end, lower lever which is connected to the connecting rod by its first hinge, and to the base by the second one, and upper lever which is connected to the upper end of the connecting rod by third hinge. Unlike the claimed mechanism, in the known mechanism, the upper lever is connected to the lever vibration mechanism, whereas the working surfaces of soil compacting elements are located in the radial direction relative to third hinges [USSR Author's Certificate #1036828, IPC E01C 19/34, E02D 3/46, 1983]. In the known mechanism, the soil compacting elements travel practically in the horizontal transverse direction with connecting rods rotation about the axes of third hinges. In this case, it is impossible to withdraw soil compacting elements from the soil for their displacement along the duct with a stable position of soil compacting mechanism relative to the duct, it is impossible to form below a duct a zone of soil compacting with slopes or provide uniform compacting of soil along the entire height of the space below a duct, especially with rather great above-mentioned height. for instance, of about 0.8 m. Operation of this mechanism is difficult or practically impossible in relatively narrow trenches. Another disadvantage of the known mechanism is its great height. complicating movement into the trench, withdrawing from the trench, and displacement of the vehicle with the soil compacting mechanism hung to it.
SUMMARY OF THE INVENTION
The main goal of the invention is to provide a method for padding the ground below a duct using excavated soil to minimize the stress applied by the soil to the surface of the insulation coating of a duct during its deposition while compacting the soil below a duct with a greater degree of soil compaction, and to eliminate damage to the insulation coating or duct by the soil compacting organs by providing a steady vehicle position through preparation of soil surface prior to vehicle displacement, and to reduce the power consumption of the deposition and soil compaction processes.
The above goal is achieved by the method for padding ground below a duct using excavated soil, including soil picking-up from the dump, soil transportation in the direction from the dump towards the trench with the duct, soil deposition into the trench from both sides of a duct to fill at least the space below a duct, and soil compacting, at least the space below a duct by applying stress to the soil by soil compacting organs during continuous displacement over the soil surface along the duct of one or two vehicles carrying the soil feeding, transport and soil compacting organs. The vehicle carrying at least the soil compacting organ can be displaced over the ground surface along a ground path formed by the soil feeding organ during soil feeding from the dump while stress is applied by soil compacting organs to the soil which has already been deposited into the trench.
Unlike the process of dynamic self-compacting of soil in its feeding under a duct at a high speed, the process of preliminary deposition of soil into the trench at a low velocity and its subsequent compacting, consumes less power, allows reduction of the stress applied by the soil to the insulation coating surface, and increases the degree of soil compacting. The probability of the duct being damaged by soil compacting organs in the claimed method is reduced by providing a stable vehicle position in its displacement over the soil surface which has been prepared by a soil feeding organ.
In particular embodiments of the invention, one vehicle is used, which is made in the form of a base frame carrying the soil feeding, transport and soil compacting organs.
Furthermore, part of soil from the dump is used to form the above ground path. In addition, in formation of the ground path, its grading in the transverse direction is performed by skewing the soil feeding organ in the plane normal to the direction of its displacement. In addition, in order to counteract an angle of skewing of the vehicle that results from non-uniform subsidence of soil under the vehicle travelling unit, the transverse gradient of the ground path is set equal in value and opposite in its direction to the angle of skewing of the vehicle relative to the surface of the ground path as a result of the non-uniform subsidence of soil under its travelling unit. Furthermore, part of the soil from the transport organ is unloaded on the ground strip located between the vehicle travelling unit and the trench. In addition, the stress is applied to the soil for its compacting in a cyclic manner, the working elements of soil compacting organs being displaced in each compacting cycle in a plane normal to the direction of the vehicle displacement, in the downward direction and towards each other, whereas between the compacting cycles the working elements are moved in the displacement direction of the vehicle. In addition, the above working elements are rotated in the above-mentioned plane in the direction so the angle they define becomes smaller. In addition, during displacement of the working elements in the displacement direction of the vehicle, they are at least partially withdrawn from the soil. Furthermore, with the design force on the working elements, their actual position is determined, which is compared with the appropriate design position, and proceeding from the comparison results, the level of filling the trench with the soil is kept the same, or increased or lowered. In addition, the trench is filled with the soil up to the level which is higher than the level required for padding ground below a duct, while the displacement of the working elements in the displacement direction of the vehicle is performed with the working elements lowered into the soil. In addition with the design force on the working elements, their actual position is determined, which is compared with their appropriate design position, and proceeding from the comparison results, the level of lifting the working elements is kept the same, or increased or lowered. In addition, compacting the soil is performed with a constant maximal force on the working elements and specific pitch of compacting. Furthermore, the specific pitch of compacting is increased when increasing the maximal force on the working elements, and vice versa. In addition, the maximal force on the working elements is increased if the vehicle carrying the soil compacting equipment is skewed in the direction towards the trench, and vice versa.
Another goal of the invention is to provide a device for padding ground below a duct using excavated soil, by making rammer-type soil compacting organs which are hung to the vehicle using a disconnection mechanism and placing the soil feeding organ at an end face of the vehicle for formation of the soil surface over which the vehicle moves, to provide a minimal stress application by the soil on the insulation coating surface during padding ground with a greater degree of soil compacting, to lower the power consumption of the ground padding process and to eliminate damaging of the insulation coating by soil compacting organs.
The above goal is achieved by the device for padding ground below a duct using excavated soil, incorporating at least one vehicle with the travelling unit for displacement over the soil surface, which carries the equipment for filling the trench with the duct by excavated soil, including soil feeding and transport organs and a device for lifting-lowering the soil feeding organ relative to the vehicle, and equipment for compacting soil below a duct, including a soil compacting mechanism with drive soil compacting organs and a device for hanging soil compacting mechanism from the vehicle with the capability of forced displacement and rigid fastening relative to it in a plane which is normal to the direction of its displacement. According to the invention the soil feeding organ is located at the end face of the travelling unit and is wider than the travelling unit, and the device for hanging the soil compacting mechanism is fitted with a disconnection mechanism for cyclic displacement of soil compacting organs relative to the vehicle in its displacement direction, the soil compacting organs being of the rammer-type and being located behind the zone of soil unloading from the transport organ in the displacement direction of the vehicle.
Unlike the throwers, the rammer-type soil compacting organs are less power-consuming and provide a greater degree of soil compaction with a smaller damaging action of the soil on the insulation coating. The disconnection mechanism ensures normal functioning of soil compacting mechanism during continuous displacement of the vehicle whose stabilizing is provided by the soil feeding organ, thus lowering the probability of the damaging action of soil compacting organs on a duct.
In particular embodiments of the invention, the equipment for filling the trench with the duct by excavated soil is fitted with a device for forced rotation of soil feeding organ relative to the vehicle in a plane which is normal to the displacement direction of the vehicle. In addition, the equipment for filling the trench with the duct with excavated soil is made with at least two outlets for the soil, whose spacing in the horizontal direction normal to the direction of displacement of the vehicle is greater than the duct diameter. In addition, the device for hanging the soil compacting mechanism from the vehicle includes connected to each other mechanisms for forced lifting-lowering, transverse displacement and rotation of soil compacting mechanism. In addition, soil feeding, transport and soil compacting organs are hung from one vehicle made in the form of a base frame.
A goal of the invention is to provide equipment for padding ground below a duct with the capability of normal functioning of rammer-type soil compacting mechanism during continuous displacement of the vehicle by fitting the equipment with a disconnection mechanism.
This goal is achieved by the equipment for padding ground below a duct, including soil compacting mechanism and a device for hanging soil compacting mechanism to the vehicle, incorporating an integrated mechanism for forced displacement and rigid fastening of soil compacting mechanism relative to the vehicle in a plane normal to the direction of its displacement. According to the invention, the device is fitted with a disconnection mechanism for cyclic displacement of soil compacting organs relative to the vehicle in its displacement direction, which incorporates a kinematic joint which is included into a sequence of kinematic elements of the above-mentioned integrated mechanism, and has a degree of mobility in a plane which is parallel to the direction of the vehicle displacement.
In particular embodiments of the invention, the above-mentioned integrated mechanism incorporates the connected to each other mechanisms for forced lifting-lowering, transverse displacement and rotation of the soil compacting mechanism. In addition, the above-mentioned kinematic joint of the disconnection mechanism is made in the form of a hinge with the axis of rotation located in a plane normal to the direction of the vehicle displacement. In addition, the above-mentioned axis of rotation is located horizontally. In addition, the disconnection mechanism is fitted with at least one elastic element connected with the rigid elements which are connected to each other by the above hinge and form a kinematic pair. In addition, the disconnection mechanism is fitted with a longitudinal feed power drive connected to rigid elements which are connected to one another by the above hinge and form a kinematic pair. In addition, the integrated mechanism is made in the form of a lifting boom which with its root is connected by means of the first hinge and lifting-lowering power drive to the support mounted on the vehicle frame, and an arm which with its first end is connected by a kinematic connection, which includes the second hinge and transverse displacement power drive, to the head part of the lifting boom, and with its second end is connected by means of third hinge and power drive of revolution to the soil compacting mechanism, the above kinematic pair of the disconnection mechanism including the boom head part and a shackle which is connected to the first end of the arm by the above-mentioned second hinge.
Another goal of the invention is to provide a soil compacting mechanism by changing the connections and relative position of its elements, to provide displacement of soil compacting elements in the vertical and horizontal directions, which is sufficient for a high degree of compacting the soil below a duct and formation of a zone of soil compacting with slopes, in order to prevent breaking up of the soil with the duct resting on it, to provide soil compacting along the entire height of the space below the duct, in narrow trenches and at a great height, to provide lifting of soil compacting elements above the soil for their longitudinal feed with a stable position of soil compacting mechanism relative to the duct; to reduce the height of soil compacting mechanism for facilitating its introduction into/withdrawal from the trench.
This goal is achieved by the soil compacting mechanism incorporating the base which carries the drive soil compacting organs, each of which includes the connecting rod with the working element at its lower end, a lower lever which is joined to the connecting rod by its first hinge and to the base by the second hinge, and an upper lever which is connected by a third hinge to the upper end of the connecting rod. The upper lever is connected by the fourth hinge to the base, the fourth hinge being shifted relative to the second hinge in the direction of the connecting rod, and/or the distance between the first and third hinges is greater than the distance between the second and fourth hinges, and/or the distance between the third and fourth hinges is greater than the distance between the first and second hinges.
In particular embodiments of the invention, the working surfaces of the working elements in their upper position arc located horizontally or are facing each other and are located at an angle of not less than 90° to each other. In addition, the working surfaces of the working elements in their lower position define an angle which is in the range of 60 to 120°. Furthermore, the distance along the vertical between the working element of each soil compacting organ in its extreme upper and extreme lower positions is not less that half of the duct diameter, and the appropriate distance along the horizontal is not less than half of the above distance along the vertical. In addition, the base incorporates a beam and brackets which carry at least the upper and lower levers of soil compacting organs, and which are secured on the beam by detachable joints with the capability of placing them into at least two positions along the beam length. Furthermore, the power drive of each soil compacting organ is made in the form of a hydraulic cylinder hinged to the upper lever and the base. In addition, the upper levers are made as two arm and L-shaped levers, the mechanism being fitted with a synchronising tie rod hinged by its ends to second arms of upper levers.
BRIEF DESCRIPTION OF THE DRAWINGS
Other details and features of the invention will become obvious from the following description of its particular embodiments, with references to the accompanying drawings, which show:
FIG.
1
—preferable embodiment of the claimed device in the form of a machine for padding ground below a duct using excavated soil with left-handed position of suspended equipment, side view;
FIG.
2
—same, top view;
FIG.
3
—machine for padding ground below a duct using excavated soil with right-handed position of suspended equipment, front view of filling equipment;
FIG.
4
—same, front view of compacting equipment;
FIG.
5
—preferable embodiment of the equipment for filling the trench with excavated soil, side view;
FIG.
6
—same, top view;
FIG.
7
—component A in
FIG. 6
;
FIG.
8
—B—B cut in
FIG. 7
;
FIG.
9
—C—C cut in
FIG. 7
;
FIG.
10
—soil divider, top view;
FIG.
11
—view F in
FIG. 10
;
FIG.
12
—view D in
FIG. 10
;
FIG.
13
—E—E cut in
FIG. 10
;
FIG.
14
—preferable embodiment of the equipment for soil compacting below a duct, rear view;
FIG.
15
—component M in
FIG. 4
;
FIG.
16
—Z view in
FIG. 15
;
FIG.
17
—N—N cut in
FIG. 16
;
FIG.
18
—K view in
FIG. 14
;
FIG.
19
—an embodiment of the equipment for soil compacting below a duct, rear view;
FIG.
20
—mounting a contactless sensor of the duct position on a belt conveyor;
FIG.
21
—mounting a contactless sensor of the duct position and sensor of gravity vertical position on the base of soil compacting mechanism;
FIG.
22
—view S in
FIGS. 20 and 21
;
FIG.
23
—mounting the sensor of soil feeding organ rotation;
FIG.
24
—block-diagram of the device of machine monitoring and control.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
The claimed method of padding ground below duct
1
with excavated soil
2
can be implemented in its preferable embodiment using the appropriate claimed device which in its preferable embodiment is made in the form of machine
3
for padding ground below a duct using excavated soil (further on referred to as machine
3
), as is described further and explained by the drawings. In this case, the term padding ground below a duct using excavated soil, is used in the sense of filling trench
4
with duct
1
by excavated soil
2
and its compacting, at least, in space
5
below duct
1
.
Machine
3
consists of a vehicle which in this case is made in the form of one common base frame
6
with caterpillar unit
7
for displacement over the soil surface, hung to whose frame
8
are equipment
9
for filling the trench with the duct with excavated soil (further on referred to as filling equipment
9
) and equipment
10
for soil compacting below a duct (further on referred to as compacting equipment
10
). It is obvious to an expert that the claimed device for padding ground below a duct using excavated soil, can be made as a system of two machines (not shown in the drawing), in which case it will have two vehicles—caterpillar base frames, one of them carrying filling equipment
9
and the other—compacting equipment
10
.
Filling equipment
9
is made in the form of an earth-moving and transportation device for picking-up soil and feeding it upwards and in the direction which is normal to longitudinal axis
11
of base frame
6
(further on referred to as transverse direction). Filling equipment
9
includes a device for lifting-lowering soil feeding organ relative to the vehicle (base frame
6
) which incorporates frame
12
hung to frame
8
of base frame
6
, with the capability of forced lifting and forced or gravity lowering (further on referred to as lifting frame
12
), soil feeding
13
and transport
14
organs, as well as soil divider
15
located in the zone of soil unloading from transport organ. Soil feeding
13
and transport 14 organs are mounted on lifting frame
12
. Soil feeding organ
13
is made with the capability of continuously feeding excavated soil
2
or newly unturned ground and is located at the end face of base frame
6
, its width L
b1
, being greater than the width L
b2
of caterpillar travelling unit
7
of base frame
6
so that the surface of the soil formed by the soil feeding organ
13
after its passage, makes a ground path
16
of sufficient width for displacement of travelling unit
7
over it. For grading the path
16
in the transverse direction, soil feeding organ
13
is connected to travelling unit
7
with the capability of its forced rotation in a plane normal to longitudinal axis
11
of base frame
6
(further on referred to as transverse plane). Filling equipment
9
can have different design embodiments, for instance, soil feeding
13
and transport
14
organs can be mounted with the ability of simultaneous rotation about an imaginary geometrical axis of rotation
17
(further on axis of rotation
17
), or as shown in
FIGS. 5
,
6
, only the soil feeding organ is mounted with the ability of revolution about axis of rotation
17
. In this case, in order to reduce the lateral linear displacement of lower part of soil feeding organ
13
when forming ground path
16
, in its revolution about axis of rotation
17
, the vertical distance h
1
(
FIG. 5
) from the axis of rotation
17
to the surface of the ground path
16
should be minimal.
In the general case, soil feeding organ
13
can be made of different types, for instance, chain, rotor, screw-conveyor or combined, the most preferable embodiment, however, being the chain variant of soil feeding organ
13
, with widegrip soil feeding chain
18
. In this case soil feeding organ
13
incorporates frame
19
with inclined flat breast
20
and side panels
21
between which soil feeding chain
18
is located, mounted on drive
22
and tension
23
sprockets of drive
24
and tension
25
shafts. Soil feeding chain
18
is formed in the preferable embodiment, as shown in the drawings (
FIGS. 2
,
3
,
6
), by four hauling chains
26
bending to one side, which are connected to each other by soil transporting beams
27
which are arranged in three rows, with beams in adjacent rows shifted along and overlapping across soil feeding chain
18
. In other embodiments. the number of hauling chains
26
and of rows of soil transporting beams
27
, respectively, can be larger or smaller. Replaceable cutters
29
are mounted on beams
27
in cutter holders
28
. Drive shaft
24
preferably consists of right
30
and left
31
co-axial half-shafts which are connected to each other by gear-type or other coupling
32
. On each of the half-shafts
30
,
31
two drive sprockets
22
are tightly fitted, outside which bearing supports
33
are located by means of which half-shafts
30
,
31
are mounted on first transverse beam
34
of frame
19
. Beam
34
is fixedly connected by its end faces to side panels
21
. Longitudinal beams
36
which carry rollers
37
supporting hauling chains
26
, are located between and connected by their end faces to first transverse beam
34
and second transverse beam
35
which is shifted towards tension shaft
25
relative to the first transverse beam. Tension sprockets
23
are mounted by means of bearings on a one-piece tension shaft
25
connected by its ends to side panels
21
by tension mechanisms
38
. In an alternative embodiment (not shown in the drawings) the tension shaft can be absent, and tension sprockets
23
can be mounted on a tension beam connected by its ends to side panels
21
by the tension mechanisms
38
.
One of half-shafts
30
,
31
of drive shaft
24
, for instance, the right one
30
(
FIG. 9
) is connected to drive
39
which can be made, for instance, in the form of hydraulic motor
40
, as shown in
FIG. 1
, or as in the preferable embodiment in
FIG. 6
, in the form of a mechanical transmission
41
connected to the power take-off shaft (PTO) (not shown in the drawings) of base frame
6
. Mechanical transmission
41
incorporates successively arranged in the direction of transfer of the torque and connected to each other first cardan shaft
42
, first reduction gear
43
with input
44
and output
45
shafts normal to each other, second reduction gear
47
with input
48
and output
49
shafts located at an angle to each other, second cardan shaft
50
which is made to be telescopic and enclosed into casing
51
, and third reduction gear
52
with input
53
and output
54
shafts located at an angle to each other. Output shaft
45
, input shaft
48
and the shaft
46
, which is connected to them by its ends, are co-axial with an imaginary geometrical axis
55
of rotation of hinges
56
by which frame
12
of filling equipment
9
is hung to frame
7
of base frame
6
. In this case, the axle
57
of hinge
56
(the right one in FIG.
6
), is made tubular with a through hole for passing shaft
46
through it.
In the preferable embodiment of the invention (
FIGS. 5
,
6
), frame
12
includes first part
58
located horizontally as shown in the drawings nominal working position of filling equipment
9
and located normal to the first part and fixedly connected to it second part
59
whose upper end accommodates located normal to it, first brackets
60
which by means of above hinges
56
, are connected to brackets
61
mounted on frame
7
. Made on the upper end of second part
59
are second brackets
62
located opposite to first brackets
60
relative to this part, to which second brackets the rods of hydraulic cylinders
64
for forced lifting-lowering of frame
12
, arc connected by means of axles
63
. The lifting hydraulic cylinders
64
are connected by means of axles
65
to brackets
66
made fast on frame
7
. Fastened rigidly on the front transverse beam
67
of first part
58
of frame
12
is tubular axle
68
whose imaginary geometrical axis is the axis of rotation
17
and is located in all positions in one plane with longitudinal axis
11
of base frame
6
, and in the earlier mentioned nominal working position is approximately parallel to longitudinal axis
11
. In this case, frame
19
of soil feeding organ
13
is fitted with bushing
69
which encloses front cantilever part of tubular axle
68
and is hinged to first part
58
of frame
12
by means of hydraulic cylinders
70
for forced rotation of soil feeding organ
13
about axis of rotation
17
. Hydraulic cylinders
70
of rotation are located under breast
20
, thus making the design of filling equipment
9
compact and preventing soil from falling on the hydraulic cylinders
70
.
In the preferable embodiment shown in the drawings, the transport organ
14
has a frame
71
of the belt conveyor
72
located in the transverse plane (normal to longitudinal axis
11
of the base frame), and is fastened on the first part
58
of frame
12
by a detachable joint. In this case, the detachable joint allows placing belt conveyor
72
in one of the two positions with the extension to the right (in
FIGS. 3
,
4
,
6
) or to the left (in
FIGS. 1
,
2
) of longitudinal axis
11
. Extension of conveyor
72
corresponds to the nominal distance from longitudinal axis
11
to longitudinal axis
73
of duct
1
. Belt conveyor
72
is of the standard known design and includes continuous belt
74
, two drums
75
,
76
enveloped by belt
74
, and drive of drum
75
made, for example, in the form of hydraulic motor
77
(FIG.
2
).
Soil divider
15
preferably has the form of a gable roof and incorporates trays
78
inclined in the transverse plane with edges
79
, which are mounted on bushings
80
with the capability of rotation on axle
81
whose end parts
82
are mounted on spherical hinge bearings
83
in holes
84
of brackets
85
which are made on the first ends of levers
86
,
87
. Second ends of levers
86
,
87
are hinged to frame
71
of belt conveyor
72
by means of practically vertical axes
88
. Second end of lever
86
is fitted with bracket
89
which is hinged by axle
90
to the rod of hydraulic cylinder
91
for adjustment of the proportion of. soil flows coming out of divider
15
. The hydraulic cylinder of adjustment
91
is hinged to frame
71
of conveyor
72
. Mounted on axle
81
with a shift towards one of its ends, by means of bushings
92
with the capability of rocking, is cutoff shield
93
with brackets
94
which are connected by means of extension springs
95
and adjusting turn buckles
96
to edges
79
of trays
78
. The left (in
FIG. 12
) end face
97
of cut-off shield
93
comes practically right up to the left edges
79
, whereas the right end face
98
is located approximately half way between the left and right edges
79
. Trays
78
are located at an angle to each other and fixed in such a position by distance piece
99
whose ends are hinged to trays
78
, with a distance L
b3
(
FIG. 3
) between lower end faces of trays
78
which are outlets for soil coming out of filling equipment
9
, the distance L
b3
being greater than diameter D of the duct in the horizontal transverse direction. One of edges
79
of one of trays
78
has a welded-on plate
100
with slot
101
which accommodates the rest
102
made on one of brackets
85
. The width of slot
101
is larger than the respective dimension of the rest
102
, thus providing the capability of simultaneous rocking of trays
78
on axle
81
for their gravitational self-positioning at the same angle to the horizon. Levers
86
,
87
with hydraulic cylinder of adjustment
91
and their appropriate connections, represent a mechanism for displacement of soil divider
15
relative to conveyor
72
in the direction out of the plane of location of the latter. It is obvious that the above mechanism can also be of another design which provides appropriate displacement of divider
15
. Furthermore, it is obvious that the proportion of soil flows can be changed not only by displacement of entire divider
15
, but also by displacement along axle
81
of solely cut-off shield
93
with trays
78
being stationary relative to conveyor
72
.
Compacting equipment
10
includes soil compacting mechanism
103
with two drive rammer-type soil compacting organs
104
,
105
and device
106
for hanging to base frame
6
(vehicle) soil compacting mechanism
103
(further on referred to as suspension device).
Suspension device
106
includes integrated mechanism
107
for forced displacement and rigid fastening of soil compacting mechanism
103
relative to base frame
6
in the transverse plane, which preferably includes the connected to each other mechanisms for lifting-lowering
108
, transverse displacement
109
and rotation
110
of soil compacting mechanism
103
. In the preferable embodiment of integrated mechanism
107
, above-mentioned mechanisms
108
,
109
,
110
are made as follows.
Lifting-lowering mechanism
108
is made in the form of lifting boom
111
which with its root
112
by means of first hinge
113
is connected to bracket
114
with base plate
115
which has pin
116
in its center, located in the hole of horizontal base plate
117
of a support which is rigidly fastened on frame
8
of base frame
6
and is made in the form of gantry
118
. Base plates
115
,
117
are fastened to each other by bolts
119
with nuts
120
and washers
121
, with elongated slots
122
made in base plate
114
for above bolts
119
, thus providing the capability of rotation of bracket
114
about imaginary geometrical axis
123
of pin
116
when nuts
120
are loosened. Lock
124
is provided for a reliable securing of bracket
114
against rotation about axis
123
, the lock being made in the form of plate
125
with toothed quadrant
126
, tooth
127
and slots
128
for bolts
129
. Scale
130
and toothed quadrant
131
are made on base plate
115
for engagement with toothed quadrant
126
, while gantry
118
has welded to it base plate
132
with radial slot
133
for accommodating tooth
127
and threaded holes
134
for bolts
129
. Base plate
115
has additional toothed quadrant (not shown in the drawings) which is shifted relative to main toothed quadrant
131
by an angle of 180°, thus providing for positioning of lifting boom
111
with extension to the left or to the right of longitudinal axis
11
of base frame
6
. By means of lifting-lowering hydraulic cylinder
135
, boom
111
is hinged to left
136
or right
137
posts of gantry
118
, respectively.
The mechanism of transverse displacement
109
is made in the form of arm
138
whose first end
139
is connected to head part
140
of boom
111
, which is made L-shaped. In this case, the above-mentioned connection includes second hinge
141
, and hydraulic cylinder
142
of transverse displacement. Brackets
143
,
144
are made on first end
139
of arm
138
and head part
140
of boom
111
, the brackets being connected by hinges
145
,
146
to rod and case of hydraulic cylinder
142
, respectively. Second (lower) end
147
of arm
138
is connected by means of a third hinge
148
to base
149
of soil compacting mechanism
103
.
Rotation mechanism
110
is made in the form of above-mentioned hinge
148
and hydraulic cylinder
150
of rotation, whose rod and case are connected by means of hinges
151
,
152
to base
149
and arm
138
, respectively.
Suspension device
106
further incorporates a disconnection mechanism
153
for cyclic displacement of soil compacting organs
104
,
105
relative to base frame
6
in its displacement direction, thus providing the capability of soil compacting during continuous displacement of base frame
6
. Disconnection mechanism
153
is made in the form of hinge
154
which connects to each other head part
140
of boom
111
and shackle
155
which has lugs
156
connected by hinge
141
to arm
138
. That is, in this embodiment of suspension device
106
the connection of arm
138
with head part
140
of boom
111
includes, beside hinge
141
and hydraulic cylinder
142
, hinge
154
and shackle
155
. In other embodiments, however, hinge
154
can be connected at another point into the sequence of kinematic elements join in soil compacting organs
104
,
105
to base frame
6
. The geometrical axis of hinge
154
is located in the transverse plane, and is practically horizontal in the working position of compacting equipment
10
(
FIGS. 4
,
14
). Geometrical axes of all hinges
113
,
141
,
148
of integrated mechanism
107
are located longitudinally, i.e. normal to the above transverse plane. Thus, in forced closure of hinges
113
,
141
,
148
by means of hydraulic cylinders
135
,
142
,
150
a rigid connection of soil compacting mechanism
103
with base frame
6
in the transverse plane is in place, i.e. any kind of its spontaneous displacement is eliminated. In this embodiment disconnection mechanism
153
is serviceable without any additional elements. It, however, can include elastic elements, made, for instance, in the form of spring adjustable shock absorbers
157
. Each shock absorber
157
is made in the form of rod
158
with threaded
159
and smooth
160
sections which carry stationary
161
and mobile supports
162
between which compression spring
163
is mounted. Mobile support
162
has spherical pivot
164
supported by plate
165
with a hole, which is welded on shackle
155
, whereas rod
158
has lug
166
connected by axle
167
to bracket
168
which is welded on head part
140
.
Soil compacting mechanism
103
includes base
149
on which are mounted soil compacting organs
104
,
105
and power drive
169
of soil compacting organs
104
,
105
. Each soil compacting organ
104
,
105
includes connecting rod
170
which has flat working element
171
attached to its lower end, lower lever
172
which is connected by first hinge
1773
to connecting rod
170
, and by second hinge
174
to base
149
, and upper lever
175
which by third hinge
176
is connected to upper end of connecting rod
170
, and to base
149
by fourth hinge
177
. In this case, in order to provide downward displacement towards each other of elements
171
, at least one of the following three conditions must be satisfied: the fourth hinge
177
should be shifted relative to second hinge
174
towards the connecting rod
170
, or; the distance between first
173
and third
176
hinges should be greater than the distance between second
174
and fourth
177
hinges, or; the distance between third
176
and fourth
177
hinges should be greater than the distance between first
173
and second
174
hinges. It is natural that simultaneous satisfying of two or preferably three of the above-mentioned conditions is possible, as in the preferable embodiment of the soil compacting mechanism shown in
FIGS. 4
,
14
,
19
. Base
149
is made composite and includes beam
178
and two brackets
179
,
180
which carry all the elements of soil compacting organs
104
,
105
. Brackets
179
,
180
are fastened by flange joints
181
through replaceable inserts
182
on end faces of beam
178
. Replaceable inserts
182
are designed for changing the spacing of brackets
179
,
180
, when the mechanism is set up for a particular duct diameter. Power drive
169
of each soil compacting organ
104
,
105
is made in the form of hydraulic cylinder
183
whose rod and case are connected by hinges
184
,
185
to upper lever
175
and bracket
179
or
180
, respectively.
In the above described and shown in
FIG. 14
embodiment, soil compacting mechanism is fully serviceable; for synchronism the displacement of soil compacting organs
104
,
105
, however, it is rational to make upper levers
175
as two-arm and L-shaped levers, and fit the mechanism with synchronising tie rod
186
, connected by its ends to second arms
188
of upper levers
175
by hinges
187
, as shown in
FIGS. 4
,
19
. It is rational to make hinges
145
,
151
,
152
,
184
using standard spherical hinge bearings, and to make hinges
146
,
185
using double hinges of Hooke's joint type.
FIG. 19
shows another embodiment of compacting equipment
10
, in which suspension device
106
includes load-carrying structure
189
which is made in the form of a cantilever beam-made fast on base frame
6
, or in the form of a semi-gantry cross-bar resting at one end (for instance right end,
FIG. 19
) on frame
8
of base frame
6
which is located, for instance, on the right berm of the trench, and at the second end supported by its own caterpillar carriage which is located on the opposite (left) berm of trench
4
. In this case, mechanism
109
of transverse displacement is made in the form of a carriage
190
that is mobile along a load-carrying structure
189
and hydraulic cylinder
191
of transverse displacement. Lifting-lowering mechanism
108
is made in the form of a hinged to the carriage
190
two-arm L-shaped lever
193
whose first arm
194
is hinged to lifting-lowering hydraulic cylinder
195
, and whose second, arm
196
is hinged to cross-piece
197
. Rotation mechanism
110
is made in the form of a hinge joining second arm
196
of lever
193
to cross-piece
197
and hydraulic cylinder
198
of rotation. Disconnection mechanism
153
is made in the form of hinge joint
199
of cross-piece
197
with base
149
of soil compacting mechanism
103
and hydraulic cylinder
200
hinged to cross-piece
197
and base
149
. In this case, axis of rotation of hinge joint
199
in the nominal working position shown in
FIG. 19
is located horizontally and in the transverse plane (plane of the drawing in FIG.
19
).
Soil compacting mechanism
103
represented in
FIG. 19
, differs from the one described above and shown in
FIG. 14
in that brackets
178
,
180
are fastened on lower plane of beam
178
of base
149
with the ability of moving them into several positions along the length of beam
178
. Hydraulic cylinders
183
are connected by hinges
201
of a standard design to additional brackets
202
made fast on upper plane of beam
178
.
It is rational to make soil compacting mechanism so that working surfaces
203
of working elements
171
in their upper position I (
FIGS. 14
,
19
) were located horizontal or faced each other at angle β
1
which is not less than 90°. Furthermore, it is rational for working surfaces
203
of working elements
171
in their lower position II to be located at angle β
2
to each other, which is in the range of 60° to 120°. In addition, it is rational to assume such a ratio of the dimensions of the elements of soil compacting mechanism, that vertical displacement h
2
of working elements
171
was not less than half of diameter D of the duct, horizontal displacement L
b4
was not less than half of vertical displacement h
2
and in the extreme lower position II, at least the greater part of working surface
203
of working elements
171
was located below duct
1
.
Device of monitoring and control of machine
3
is fitted with means
204
for monitoring the position of base frame
6
relative to duct
1
in the vertical and horizontal transverse directions. It is obvious that the means
204
can be made in the form of a mechanical tracking system which has means for mobile contact with the duct surface, for instance, rollers connected with displacement sensors (not shown in the drawings). Such a mechanical system, however, would be too inconvenient in service, prone to damage and different malfunctions in operation. In the preferable embodiment of the invention, means
204
is made in the form of block of receiving aerials
204
which are usually used in devices such as pipe finders, cable finders or pipeline route finders, and which use the electromagnetic field induced around the duct by alternating electric current passing through it. Block of receiving aerials
204
consists of a tubular rod
205
, at the ends of which are mounted two cases
206
with magnetic receivers which are inductance coils.
Block of receiving aerials
204
is mounted on cantilever
207
which is made fast on frame
71
of conveyor
72
, with cases
206
located symmetrical to axle
81
of soil divider
15
.
Device of monitoring and control of machine
3
is fitted with means
208
for monitoring the angle of transverse inclination of base frame
6
and means
209
of monitoring the angle of rotation of soil feeding organ
13
relative to base frame about axis
17
. The means
208
is made in the form of a unified measurement module which is applied in systems of stabilisation and control of the position of working organs of road construction machinery and is used for measurement of the angle relative to gravity vertical. Module
208
is fastened on frame of base frame close to filling equipment
9
. Means
209
is made in the form of sensor
210
of angle of rotation, which is secured on frame
19
of soil feeding organ
13
and is connected by lever
211
and hinged tie rod
212
to lifting frame
12
(FIG.
23
).
Device for monitoring and control of machine
3
has means
213
for monitoring the position of soil compacting mechanism
103
relative to duct
1
in the vertical and horizontal transverse directions. Means
213
can be made in the form of a mechanical tracking system; proceeding from similar considerations, however, as pointed out above for means
204
, in the preferable embodiment means
213
is made similar to means
204
in the form of block of receiving aerials
213
(
FIG. 21
) which is mounted on base
149
with cases
206
arranged symmetrical to a vertical plane of symmetry common with the soil compacting organs
104
,
105
.
In addition, device for monitoring and control of machine
3
has means
214
for control of transverse gradient of soil compacting mechanism
103
, which is made similar to means
208
in the form of a unified measurement module for measurement of the angle relative to gravity vertical, which is mounted on base
149
.
Device for monitoring and control of machine
3
has block
215
of information processing and generation of control signals, whose data inputs are connected to the means
204
,
208
,
209
,
213
,
214
, whereas data outputs to means of indication of panels
216
,
217
of control are mounted, respectively, in cabin
218
of vehicle
6
and on remote control panel which can be located on working platform
219
. Outputs of control signals of above block
215
, are connected to electric magnets of electric hydraulic distributors which perform control of hydraulic cylinders
70
,
135
or
195
,
142
or
191
,
150
or
198
.
Device for monitoring and control of machine
3
can have system
220
for automatic control of base frame
6
, whose inputs are connected to outputs of block
215
.
Soil compacting mechanism
103
is fitted with electric system
221
for automatic reversal of hydraulic cylinders
183
, whose inputs are connected to means
222
for monitoring of, at least, upper extreme position of soil compacting organs
104
,
105
, means
223
for monitoring the highest specified pressure in the piston cavities of hydraulic cylinders
183
, and, at least, one control signal output of block
215
. Means
222
,
223
can be made in the form of a limit switch and pressure relay, respectively. Outputs of the above-mentioned system
221
are connected to electric magnets of electric hydraulic distributors of hydraulic cylinders
183
.
In a particular embodiment of machine
3
filling equipment
9
can have means
224
for soil unloading from transport organ
14
, which forms third outlet of soil. The third outlet of soil from filling equipment
9
is located with a shift towards base frame
6
relative to first two soil outlets (lower edges of trays
78
of divider
15
). In this case, distance L
b5
between vertical plane of symmetry of first two outlets of soil, to which axis
73
of duct
1
belongs, and the third soil outlet, is greater than half the width L
b6
of trench
4
, and distance L
b7
between third outlet of soil and longitudinal axis
11
of base frame
6
is greater than half the width L
b2
of travelling unit
7
.
The means
224
can be made in the form of a working organ
225
for soil displacement across conveyor
72
located with clearance h
4
above belt
74
of conveyor
72
. The means
224
can be made in the form of an A-shaped breast (
FIGS. 2
,
3
) or a flat breast mounted at an angle to conveyor
72
, or screw conveyor, or chain element (not shown in the drawings).
For adjustment of clearance h
4
, the breast is secured by means of a hinge
226
on bracket
227
of gantry
228
and is connected to gantry
228
by hydraulic cylinder
229
. Gantry
228
is fastened on frame
71
of conveyor
72
. It is preferable for electric magnets of electric hydraulic distributors of hydraulic cylinders
229
,
64
to be connected to control signal outputs of block
215
, and instead of means
222
,
223
or in addition to them, to have means
230
for monitoring the current positions of soil compacting organs
104
,
105
and means
231
for monitoring the current values of pressure in piston cavities of hydraulic cylinders
183
. The means
230
,
231
can be made in the form of displacement sensor and pressure sensor, respectively, and can be connected to data inputs of block
215
.
It is preferable for control signal outputs of block
215
to be connected to electric magnets of electric hydraulic distributors of hydraulic cylinder
200
of longitudinal feed of working elements
171
.
It is preferable for device of monitoring and control of machine
3
to have sensor
232
of path S of base frame
6
or sensor
232
of speed V of base frame
6
and timer
233
for monitoring time T of operating cycle of soil compacting mechanism
103
, which are connected to data inputs of block
215
whose control signal outputs are connected to means
234
of adjustment of the flow rate of working fluid of hydraulic cylinders
183
.
In implementation of the method of padding ground below a duct using excavated soil the appropriate apparatus made in the form of machine
3
operates as follows.
Machine
3
is placed at the end of the system of technical means (not shown in the drawings) for replacement of insulation coating of duct
1
, performed at design elevations of duct
1
in trench
4
without interruption of its operation, which in addition to machine
3
includes means for uncovering, digging under, and cleaning of duct
1
and application of new insulation coating on it (not shown in the drawings). In this case by maneuvering base frame
6
, machine
3
is positioned so that soil divider
15
and soil compacting mechanism
103
are located above duct
1
, whereas soil feeding organ
13
was located at an end face of soil dump
2
. In this case, owing to means
204
,
213
for monitoring the position of base frame
6
and soil compacting mechanism
103
relative to duct
1
being made in the form of block of receiving aerials and not requiring mechanical contact with the duct in operation, the base frame
6
can be maneuvered in a section of uncovered duct
1
behind excavated soil
2
in the automatic mode by an automatic control system
220
of base frame
6
or in the manual mode by the operator who is guided by readings of indication means of control panel
216
. After base frame
6
has been moved into the required position, filling equipment
9
is brought from the transportation position I (
FIG. 1
) into working position II (
FIGS. 1
,
2
,
3
,
5
,
6
), lowering frame
12
by its rotation about axis
55
of hinges
56
by means of lifting hydraulic cylinders
64
; drives
39
,
77
of soil feeding
13
and transport
14
organs are switched on and displacement of base frame
6
in the direction from the soil feeding organ
13
to soil dump
2
is begun. The soil feeding chain
18
cutters
29
loosen excavated soil
2
(or unbroken soil), and beams
27
scoop up and transport soil along breast
20
. Having passed upper edge of breast
20
, the soil under the action of the forces of inertia and gravity, moves along a curvilinear path and is lowered on the moving belt
74
of conveyor belt
72
by means of which soil is transported towards duct
1
and under the action of the forces of inertia and gravity, is discharged onto soil divider
15
. Part of soil flow falls on the left (
FIGS. 3
,
10
,
11
) tray
78
, and part of the flow is stopped by cut-off shield
93
and falls on right tray
78
. The left and right soil flows under the impact of the forces of gravity, move along inclined trays
78
and having passed their lower edges are thrown into trench
4
. As distance Lb
3
between lower edges of trays
78
is greater than diameter D of duct
1
, the soil as it falls into trench
4
does not hit duct
1
, thus preventing the damage of its insulation coating which may not have a high strength in the first minutes after its application. Cut-off shield
93
oscillates under the impact of the flow of soil and springs
95
, thus reducing the amount of soil sticking to it. In order to reduce soil sticking to trays
78
and facilitate soil displacement along them, soil divider
15
can be fitted with vibrators (not shown in the drawings). For many types of soil, however, the oscillatory motions made by trays
78
under the action of unstable, variable, inertia and gravity forces on axle
81
are sufficient. In this case, in the extreme positions of trays
78
edges of slot
101
of plate
100
hitting rest
102
and shaking of trays
78
, respectively take place, thus promoting trays cleaning from soil and displacement of the latter along them. In order to achieve the required ratio of the right and left flows of soil, cut-off shield
93
(together with all of divider
15
) by means of hydraulic cylinders
91
of regulation, is moved across the flow of soil which is thrown off conveyor
72
, thus increasing or reducing the amount of soil which is held up by cut-off shield
93
and fed onto right tray
78
. In order to increase volume Q
1
of soil which is deposited into trench
4
, soil feeding organ
13
is lowered or lifted relative to base frame
6
, respectively, turning lifting frame
12
about axis
55
of hinges
56
by means lifting hydraulic cylinders
64
. In the embodiment of machine
3
which is fitted with means
224
for unloading soil from transport organ
14
, the means
224
is used for accurate adjustment of volume Q
1
of soil deposited in the trench. For instance, to reduce volume Q
1
of soil deposited in the trench, breast
225
is lowered by means of hydraulic cylinders
229
, thus, reducing gap h
4
, so part of the soil is held up by the breast
225
, moved across the conveyor
72
and thrown off it onto the edge of trench
4
. In addition, breast
225
uniformly distributes soil across the width of belt
74
of conveyor
72
, thus increasing the accuracy and simplifying (or practically eliminating the need for) regulation of soil division by divider
15
. Availability of means
224
allows soil feeding organ
13
to be used mainly for grading ground track
16
, having largely relieved it of the function of regulation of volume Q
1
of soil deposited in the trench. Control of hydraulic cylinders
64
,
229
in regulation of the volume of soil can be carried out both in the manual and automatic modes using block
215
, as will be described further on.
After placing the soil compacting mechanism
103
over uncovered and padded with soil duct
1
, its base
149
is positioned by means of lifting-lowering mechanism
108
at a specified height H above axis
73
of duct
1
, by means of transverse displacement mechanism
109
symmetrical (transverse displacement ΔB of base
149
relative to axis
73
of duct
1
in the transverse direction is zero or is within tolerance) to longitudinal axis
73
of duct
1
and horizontally by means of mechanism of rotation
110
(angle α of skewing of base
149
relative to gravitation horizontal or vertical is zero or is within tolerance). The positioning of base
149
of soil compacting mechanism
103
by height, in the horizontal transverse direction and relative to gravity horizontal (vertical) can be performed in the manual mode by the operator, based on visual observation of soil compacting mechanism
103
and readings of the means of indication of appropriate parameters (height H, transverse displacement ΔB and angle α of skewing) of control panel
217
, or in the automatic mode by means of block
215
. In this case, block
215
, having processed the information coming from means
213
for control of the position of soil compacting mechanism
103
relative to duct
1
and means
214
for control of transverse gradient of soil compacting mechanism
103
, determines parameters H, ΔB and α, compares them with those assigned, and proceeding from the comparison results, generates at its outputs the signals for control of hydraulic cylinders
135
(
195
),
142
(
191
),
150
(
198
).
After the base
149
of soil compacting mechanism
103
has been positioned as required, the power drive
169
of soil compacting organs
104
,
105
is switched on. In this case hydraulic cylinders
183
perform cyclic drawing out and in of the rod, while working elements
171
perform downward cyclic movement from upper position I (
FIGS. 14
,
19
) into lower position II towards each other with simultaneous rotation, decreasing the angle β from β
1
value to β
2
value and vice versa from position II into position I. Reversal of hydraulic cylinders
183
is performed by electric system
221
when working elements
171
are placed into the upper I and lower II positions or assigned pressure P
max
of working fluid is achieved in the piston cavities of hydraulic cylinders
183
. When at least one of parameters H, ΔB, α goes beyond the tolerance or in the case of their inadmissible combination, block
215
generates a signal for switching off power drive
169
(of hydraulic cylinders
183
), stopping the base frame
6
and giving an audible signal.
Disconnection mechanism
153
(
FIGS. 1
,
14
,
18
) operates as follows. When working elements
171
are lowered as a result of their interaction with the soil being compacted, the movement of elements
171
relative to soil in the direction of displacement of base frame
6
under the action of the force of adhesion of elements
171
to the soil stops, and rotation in hinge
154
through angle y, and displacement of elements
171
relative to base frame
6
in the direction opposite to its displacement direction into the rear position I (
FIG. 1
) takes place. After completion of soil compacting at the start of lifting of elements
171
, when the force of their adhesion to the soil becomes small enough, the hinge
154
rotates in the reverse direction under the action of gravity forces and forces of compression of springs
163
of shock absorbers
157
, and elements
171
move relative to the soil and base frame
6
in its displacement direction, i.e. longitudinal feed of elements
171
occurs. In this case, shock absorbers
157
can be adjusted in such a way that in the front position II (FIG.
1
), the soil compacting mechanism
103
with arm
138
and shackle
155
will be located in the vertical plane or in such a way that they will deviate forward from the vertical by angle γ
2
which can be equal to angle γ
1
. In an embodiment of disconnection mechanism
153
(FIG.
19
), longitudinal feed of working elements
171
is performed at the required moment by hydraulic cylinder
200
. In this case, the soil compacting can be performed without lifting working elements
171
in their lower position II above level
235
of soil deposition in trench
4
. However, lifting of elements
171
in their upper position I above level
235
of soil in the trench, and their longitudinal feed in exactly this position, are rational to prevent their moving so along the duct and possible resultant damage of the insulation coating by rather large and sharp stones or other inclusions present in the soil.
Now let us consider the process of soil compacting in more detail. It is possible to achieve sufficient compacting of the soil below duct
1
with sufficiently soft impact of the soil being compacted on the surface of the insulation coating, by plane-parallel displacement of elements
171
along a rectilinear trajectory inclined at a small enough angle to the horizon, for instance 45°. In order to implement it, in soil compacting mechanism
103
it is enough for fourth hinge
177
-to be shifted relative to second hinge
174
in the horizontal direction towards connecting rod
170
, and for the straight lines passing through the centers of hinges
173
,
174
,
176
,
177
, to form a parallelogram. It is, however, impossible to be implemented in narrow trench
4
in view of lack of space. Therefore, for narrow trenches it is rational and sufficient for the spacing of first
173
and third
176
hinges to be greater than the spacing of second
174
and fourth hinges
177
and/or spacing of third
176
and fourth
177
hinges to be greater. than the spacing of first
173
and second
174
hinges. This allows displacement of working elements
171
along a curvilinear trajectory with their simultaneous rotation and fitting into the overall dimensions of narrow trench
4
. In the shown in the drawings embodiment of soil compacting mechanism
103
, elements
171
in the upper part of the trajectory mainly move in the vertical direction, with an angle β
1
between their working surfaces
203
large enough to prevent displacement of soil along working surfaces
203
towards duct
1
or damage of its insulation coating by soil. In the lower part of the path, elements
171
move mainly in the horizontal direction, within angle β
2
between their working surfaces, that on the one hand, should be small enough to provide for soil compacting directly below duct, and on the other hand, a too great reduction of angle β
2
is not rational because of concurrent increase of angle φ of slope of the compacted zone of soil and possibility of its breaking up when duct
1
rests against it. Proceeding from these considerations, it is rational for angle φ to be approximately equal to the angle of the natural sloping of soil, and, therefore, angle β
2
=2×(90°−φ). In the opinion of the authors, the following values of angles β
1
and β
2
satisfy the above conditions: β
1
≧90°; 60°≦β
2
≦120°.
In order to ensure soil compacting along the entire height h
3
of the space below a duct, which can be of the order of 0.8 m, lifting of elements
171
in their upper position I above level
235
of soil in the trench and location of the greater part of working surface
203
of elements
171
in their lower position II below duct
1
, it is necessary for vertical displacement h
2
of soil compacting elements to be not less than half of diameter D of duct
1
. For soil compacting directly below duct
1
it is rational for horizontal displacement Lb
4
of elements
171
to be not less than half of vertical displacement h
2
.
Model investigations of soil compacting mechanism were performed for compacting loam soil below a duct of diameter D=1220 mm at a height h
3
=0.84 m with the following values of soil compacting mechanism parameters: h
2
=0.8 m, L
b4
=0.64 in, β
1
=140°, β
2
=90°. As a result, it was found that the claimed soil compacting mechanism is characterised by insignificant forces on working elements
171
due to coincidence of their movement direction and the required direction of soil deformation. So, applying to each element
171
force R equal to 4 tons, it is possible to achieve bed coefficient Ky equal to 1 MN/m
3
with specific pitch of compacting (determined as the ratio of pitch L
at
, of longitudinal feed of elements
171
to their length L, measured along duct axis) t=1.1-1.2. Power consumption in such a compacting mode at the speed of displacement along the duct V=100 m/h is 12 to 15 KW (not taking into account the efficiency factor of the hydraulic drive and soil compacting mechanism
103
). Due to the presence of disconnection mechanism displacement of soil compacting mechanism requires the pulling force of not more than 1 to 2 tons.
If in the upper position, elements
171
are completely withdrawn from the soil, the level of filling trench
4
with soil should be not arbitrary, but strictly specified and adjusted so that at the moment when pressure P
max
is reached in the piston cavities of hydraulic cylinders, at which force R
max
on elements
171
is equal to the design value, elements
171
did not quite reach extreme lower position II and besides that were in a certain optimal design position relative to the duct. If at the moment of the pressure in hydraulic cylinders
183
rising up to P
max
, elements
171
will be significantly short of lower position II, i.e. they will be located higher than the above design position, the degree of soil compacting below a duct will decrease, here in order to restore the degree of soil compacting, it is necessary to reduce volume Q
1
of soil deposited into the trench. If elements
171
come to the extreme lower position II at a pressure lower than P
max
, the degree of soil compacting will also become smaller, in this case volume Q
1
of soil deposited in the trench should be increased to restore the degree of soil compacting. In order to provide the appropriate regulation of volume Q
1
of soil deposited into the trench, it is preferable for machine
3
to have displacement sensor
230
and pressure sensor
231
, the information from which comes to the input of block
215
, having processed which (preferably taking into account the information of means
213
) block
215
determines the position of working elements
171
at the moment pressure P
max
is reached and compares it with the required pressure. Proceeding from the results of comparison, block
215
generates at its outputs the signals which can be sent to the appropriate means of indication of panel
216
or to the electric magnets of electric hydraulic distributors of hydraulic cylinders
64
,
229
in the automatic control mode.
If the disconnection mechanism
153
incorporates a hydraulic cylinder
200
(
FIG. 19
) for a forced longitudinal feed of elements
171
, and displacement sensor
230
and pressure sensor
231
are available, control of filling
9
and compacting
10
equipment can be performed as follows. In this case filling equipment
9
feeds soil into trench in an excess amount, whereas volume Q
2
(Q
2
≦Q
1
) of soil which undergoes compacting, is regulated by increasing or decreasing height h
2
of lifting of elements
171
and providing their forced longitudinal feed by hydraulic cylinder
200
, when they are lowered into the soil. The soil left above elements
171
is not used during compacting. In this case block
215
having processed the information of sensors
230
,
231
(preferably taking into account information of means
213
) determines the required (design) upper position of elements
171
and at the moment when elements
171
reach the upper design position, generates at its outputs the signals for stopping hydraulic cylinders
183
and switching on hydraulic cylinder
200
for longitudinal feed of elements
171
. Reversal of hydraulic cylinders
200
,
183
can be performed independently by electric system
221
.
The degree of soil compacting under a duct, characterised by bed coefficient K
y
, depends on the greatest force R
max
on elements
171
, which is determined by pressure P
max
in piston cavities of hydraulic cylinders
183
, and on specific pitch of compacting t which is determined by path S or speed V of displacement of base frame
6
along duct
1
and duration of time T of operation of soil compacting mechanism, i.e. t=L
at
/L
al
=S/L
al
=V×T/L
al
. Machine
3
moves in synchronism with other machinery of the system for replacement of insulation coating of a duct, i.e. its speed V can change for reasons independent of it. Therefore, in order to ensure a constant bed coefficient K
y
it is rational to envisage in the device for monitoring and control of the machine the capability of regulation of specific pitch of compacting t and/or maximal pressure P
max
in hydraulic cylinders
183
. Thus, it is rational for reversal of hydraulic cylinders
183
to be performed by signals of block
215
which having processed the information of sensor
232
of speed V or path S covered by base frame
6
during time T, which path is equal to pitch L
at
of longitudinal feed of elements
171
, will assign the required ratio of parameters t and P
max
Here block
215
can allow for angle φ
1
of skewing of base frame
6
relative to gravity vertical, which is entered into it from appropriate device
204
so that in the case of skewing of base frame
6
towards trench
4
pressure P
max
can be increased with a simultaneous increase of pitch t, and in the case of skewing of base frame
6
in the opposite direction P
max
can be lowered with a simultaneous reduction of pitch t.
Extremely important is the fact that machine
3
prepares itself the path for displacement of travelling unit
7
of base frame
6
over it. The soil surface can have unevenness (pits, mounds, etc.), riding over which of travelling unit
7
can lead to an abrupt skewing of base frame
6
, displacement of soil compacting mechanism
103
from the set position relative to duct
1
, which cannot be compensated by mechanisms of lifting-lowering
108
, transverse displacement
109
or rotation
110
. which may lead to damage of duct
1
or of its insulation coating, and in the best case to stoppage of machine
3
, and with it the entire system of machinery for replacement of the insulation coating. In the claimed method of padding ground below a duct such a situation is impossible, as travelling unit
7
of base frame
6
moves over the surface of ground path
16
which is formed by soil feeding organ
13
when feeding excavated soil
2
. In this case mounds are cut off by soil feeding organ, and pits remain filled with excavated soil
2
. In addition, by means of skewing of soil feeding organ about axis
17
, machine
3
is capable of providing the required transverse gradient of path
16
, in order to maintain a stable horizontal position of base frame
6
in the transverse plane, and thereby create favourable conditions for operation of compacting equipment
10
, also in areas with a considerable transverse gradient. As trench
4
is filled with soil not completely, part of excavated soil
2
remains, and it can be used for forming even and horizontal in the transverse direction path
16
, this being especially beneficial in an area with considerable unevenness of the soil or with its considerable transverse gradient. However, as a result of movement of travelling unit
7
over a layer of loose excavated soil
2
, skewing of base frame
6
may occur, because of a non-uniform subsidence of soil under the right and left caterpillars of travelling unit
7
, this being promoted by cyclic variation of the ratio of bearing pressure in the right and left caterpillars as a result of operation of soil compacting mechanism. In this case, by appropriate skewing of the soil compacting organ
13
relative to the base frame
6
, path
16
is formed with a transverse gradient which is opposite in direction and equal in value to skewing of base frame
6
as a result of non-uniform subsidence of soil under the right and left caterpillars. Likewise, it is possible to maintain a stable position of base frame
6
in movement of travelling unit
7
over any soil with a low load-carrying capacity, and compensate for the adverse influence of soil compacting mechanism
103
. Control of skewing of soil feeding organ
13
can be performed either in the manual mode by the operator by the readings of the means of indication of angle φ
1
of base frame
6
skewing relative to gravity vertical; and angle φ
2
of skewing of soil feeding organ relative to base frame
6
, which are located on panel
216
, or in the automatic mode by means of block
215
which forms at its outputs the signals of control of hydraulic cylinders
70
of rotation. In this case, angle φ
2
of skewing of soil feeding organ
13
relative to base frame
6
is initially set to be opposite in direction and equal in value to angle of skewing of base frame
6
. If after a certain lapse of time angle φ
1
does not start decreasing, angle φ
2
increased up to the value at which decrease of angle φ
1
is found, and after straightening of base frame
6
(at φ
1
=0) angle φ
2
is reduced to the previous value at which a stable position of base frame
6
was preserved.
For optimal operation of compacting equipment
10
, it should be located strictly in the transverse plane (normal to the direction of displacement of base frame
6
). The position of compacting equipment
10
is regulated by adjustment of the position of bracket
114
relative to gantry
118
. In this case, nuts
120
and bolts
129
are loosened, toothed quadrant
126
of plate
125
is brought out of engagement with toothed quadrant
131
of base plate
115
of bracket
114
, and bracket
114
is rotated about axis
123
of pin
116
through the required angle, in keeping with scale
130
. After that, toothed quadrant
126
is bought into engagement with toothed quadrant
131
and bolts
129
and nuts
120
are tightened.
Claims
- 1. A method of padding the ground below a duct using excavated soil using a transport organ, a soil feeding organ, and soil compacting organs on one or two vehicles, comprising:picking-up the excavated soil; transporting the excavated soil with the transport organ in a direction from an excavated soil dump to a trench with the duct; depositing the excavated soil in the trench from both sides of the duct to fill at least the space below the duct with the excavated soil; and compacting the deposited soil in at least the space below the duct with soil compacting organs in a cyclic manner during continuous displacement along the duct of the one or two vehicles carrying the soil feeding, transport and soil compacting organs, the step of compacting the deposited soil comprising: during compacting cycles, soil compacting organs applying a force on the previously deposited soil during continuous displacement along the duct of the one or two vehicles carrying the soil feeding, transport and soil compacting organs by moving working elements of the soil compacting organs in a downward direction and towards each other, wherein the working elements are stationary in the displacement direction with respect to the soil during the compacting cycles; and between compacting cycles, moving the working elements of the soil compacting organs relative to the soil in the displacement direction of the one or two vehicles.
- 2. The method according to claim 1, comprising:controlling a volume of soil deposited in the trench by discharging a volume of soil from the transport organ on a ground strip located between a travelling unit of the one or two vehicles and the trench.
- 3. The method according to claim 1, wherein the working elements are rotated in a plane normal to the displacement direction of the one or two vehicles such that an angle (β) which they define becomes smaller.
- 4. The method according to claim 1, wherein during movement of the working elements in the displacement direction of the one or two vehicles the working elements are at least partially withdrawn from the soil.
- 5. The method according to claim 4, comprising: determining an actual position of the working elements with a design force on the working elements, comparing the actual position of the working elements with an appropriate design position of the working elements, and proceeding from the comparison results, preserving, increasing, or lowering the level of filling the trench with soil.
- 6. The method according to claim 1, wherein the excavated soil is deposited in the trench up to a level which is higher than a level required for padding the ground below the duct, while displacement of the working elements in the displacement direction of the one or two vehicles is performed with the working elements lowered into the soil.
- 7. The method according to claim 6, wherein an actual position of the working elements is determined with a design force on the working elements, the actual position is compared with their appropriate design position, and proceeding from comparison results, the level of lifting of the working elements is preserved, or increased or lowered.
- 8. The method according to claim 1, wherein soil compacting is performed with a constant maximal force on the working elements and at a specific compacting pitch.
- 9. The method according to claim 1, wherein the specific compacting pitch is increased when increasing a maximal force on the working elements, and vice versa.
- 10. The method according to claim 9, wherein the maximal force on the working elements is increased in the case of skewing of the vehicle carrying equipment for compacting soil below the duct in the direction of the trench and vice versa.
- 11. The method according to claim 1, further comprising automatically positioning the working elements of the soil compacting organs relative to the duct.
- 12. The method according to claim 1, wherein one of the one or two vehicles carries the soil feeding organ, soil transport organ, and soil compacting organs, the one vehicle having a base frame to which the soil feeding organ, the soil transport organ, and the soil compacting organs are hung, the method further comprising:forming a ground path using a part of the excavated soil; and grading the ground path in the transverse direction by skewing the soil feeding organ relative to the base frame in a plane which is normal to the displacement direction of the one vehicle by rotating the soil feeding organ about a longitudinal axis of rotation, and moving the one vehicle over the ground path.
- 13. The method according to claim 12, wherein the step of grading the ground path includes grading the ground path to have a transverse gradient equal in value and opposite in direction to an angle of skewing of the one vehicle resulting from non-uniform subsidence of soil under a travelling unit of the vehicle.
- 14. A device for padding the ground below a duct using excavated soil comprising:at least one vehicle with a travelling unit for displacement over the ground surface, which carries equipment for filling a trench with the duct with excavated soil, the equipment for filling a trench including a soil feeding organ, a transport organ and a device for lifting-lowering the soil feeding organ relative to the vehicle; and equipment for compacting the soil below the duct including a soil compacting mechanism with soil compacting organs and a device for hanging the soil compacting mechanism to the vehicle with the capability of forced displacement and rigid fastening relative to the vehicle in a plane normal to the displacement direction of the vehicle, wherein the soil feeding organ is located at an end face of the travelling unit and is wider than the vehicle, the device for hanging the soil compacting mechanism is fitted with a disconnection mechanism for cyclic displacement of the soil compacting organs relative to the vehicle in the displacement direction of the vehicle, the soil compacting organs being a rammer-type and located behind the zone of soil discharging from the transport organ in the displacement direction of the vehicle.
- 15. The device according to claim 14, wherein the equipment for filling the trench with the duct with excavated soil is fitted with a device for forced rotation of the soil feeding organ relative to the vehicle in a plane which is normal to the direction of displacement of the vehicle.
- 16. The device according to claim 14, wherein the equipment for filling the trench with the duct with excavated soil is made with at least two outlets for soil, the distance between the two outlets in the horizontal direction normal to the displacement direction of the vehicle is larger than a diameter of the duct.
- 17. The device according to claim 14, wherein the device for hanging the soil compacting mechanism to the vehicle includes interconnected mechanisms for forced lifting-lowering, transverse displacement and rotation of the soil compacting mechanism.
- 18. The device according to claim 14, wherein the soil feeding, transport and soil compacting organs are hung to the base frame of one vehicle.
- 19. The device as in claim 14, wherein the soil compacting mechanism comprises:a base which carries the soil compacting organs, wherein each soil compacting organ includes a connecting rod with a working element at a lower end of each connecting rod, a lower lever which is connected to the connecting rod by a first hinge, and to the base by a second hinge, an upper lever which is connected to an upper end of the connecting rod by a third hinge, and to the base by a fourth hinge, and the soil compacting organ being formed such that the fourth hinge is shifted relative to the second hinge towards the connecting rod, the spacing of the first and the third hinges is greater than spacing of the second and fourth hinges, or the spacing of the third hinge and the fourth hinge hinges is greater than the spacing of the first hinge and the second hinge.
- 20. The device as in claim 14, wherein the working surfaces of the working elements in their upper position are located horizontally or are facing each other with an angle β to each other of not less than 90°.
- 21. The device as in claim 14, wherein the working surfaces of the working elements in their lower position are located at an angle β to each other, the angle β being in the range of 60° to 120°.
- 22. The device as in claim 14, wherein the distance along the vertical between the working element of each soil compacting organ in its extreme upper and lower positions is not less than half of a diameter of the duct, and the distance along the horizontal between the working element in its extreme upper and lower positions is not less than half of the distance along the vertical.
- 23. The device as in claim 14, wherein the base includes a beam and brackets, and at least upper and lower levers of the soil compacting organs mounted on the brackets, the brackets being fastened by means of detachable joints to the beam such that the brackets may be placed in at least two positions along the length of the beam.
- 24. The device as in claim 14, wherein each soil compacting organ has a power drive which is made in the form of a hydraulic cylinder, the hydraulic cylinder being connected by hinges to an upper lever and to a base.
- 25. The device as in claim 14, wherein upper levers are made in the form of two-arm and L-shaped levers, and the soil compacting mechanism is fitted with a synchronizing tie rod connected by its ends to the second arms of the upper levers by means of hinges.
- 26. The device according to claim 14, comprising:power drives, the power drives controlling the position of the soil compacting mechanism; and a control system including: a position monitoring device for monitoring the position of the soil compacting mechanism relative to the duct; a lateral inclination monitoring device for monitoring lateral inclination of the soil compacting mechanism; and a processor, wherein the processor receives information from the position monitoring device and the lateral inclination monitoring device and generates power drive control signals.
- 27. Equipment for soil compacting below a duct, including:a soil compacting mechanism including at least two soil compacting organs for compacting soil from both sides of the duct, each soil compacting organ having a working element which compacts soil under the duct; and a device for hanging the soil compacting mechanism to a vehicle including: an integrated mechanism for forced displacement and rigid fastening of the soil compacting mechanism relative to the vehicle in a plane normal to the displacement direction of the vehicle, wherein the device is fitted with a disconnection mechanism for cyclic displacement of the soil compacting organs relative to the vehicle in the displacement direction of the vehicle, the disconnection mechanism including a kinematic joint which is connected into a sequence of kinematic elements of the integrated mechanism and moves in a plane parallel to the displacement direction of the vehicle.
- 28. The equipment according to claim 27, wherein the integrated mechanism includes interconnected mechanisms for forced lifting-lowering, transverse displacement, and rotation of the soil compacting mechanism.
- 29. The equipment according to claim 27, wherein the kinematic joint of the disconnection mechanism is made in the form of a hinge with an axis of rotation located in a plane normal to the displacement direction of the vehicle.
- 30. The equipment according to claim 29, wherein the axis of rotation is located horizontally.
- 31. The equipment according to claim 29, wherein the disconnection mechanism is fitted with at least one elastic element connected to rigid elements which are connected to each other by the hinge and form a kinematic pair.
- 32. The equipment according to claim 27, wherein the disconnection mechanism is fitted with a power drive of longitudinal feed connected to rigid elements which are connected to each other by the hinge and form a kinematic pair.
- 33. The equipment according to claim 32, wherein the power drive of longitudinal feed is a hydraulic cylinder that moves the working elements in the displacement direction when the working elements are lowered into the soil at a design depth, and wherein the hydraulic cylinder is controlled by an automatic device.
- 34. The equipment according to claim 27, wherein the integrated mechanism comprises a lifting boom having a root which is connected to a support mounted on the frame of the vehicle by means of a first hinge and power drive of lifting-lowering; andan arm with a first end connected to a head part of the lifting boom by means of a kinematic joint which includes a second hinge and a power drive of transverse displacement, and a second end connected to the soil compacting mechanism by means of a third hinge and a power drive of rotation such that the kinematic pair of the disconnection mechanism includes a boom head part and a shackle which is connected to the first end of the arm by means of the second hinge.
- 35. The equipment as in claim 27, wherein the soil compacting mechanism comprises:a base which carries the soil compacting organs, wherein each soil compacting organ includes a connecting rod with a working element at a lower end of each connecting rod, a lower lever which is connected to the connecting rod by a first hinge, and to the base by a second hinge, an upper lever which is connected to an upper end of the connecting rod by a third hinge, and to the base by a fourth hinge, and the soil compacting organ being formed such that the fourth hinge is shifted relative to the second hinge towards the connecting rod, or the spacing of the first and the third hinges is greater than spacing of the second and fourth hinges, or the spacing of the third hinge and the fourth hinge hinges is greater than the spacing of the first hinge and the second hinge.
- 36. The equipment as in claim 27, wherein the working surfaces of the working elements in their upper position are located horizontally or are facing each other with an angle β to each other of not less than 90°.
- 37. The equipment as in claim 27, wherein the working surfaces of the working elements in their lower position are located at an angle β to each other, the angle β being in the range of 60° to 120°.
- 38. The equipment as in claim 27, wherein the distance along the vertical between the working element of each soil compacting organ in its extreme upper and lower positions is not less than half of a diameter of the duct, and the distance along the horizontal between the working element in its extreme upper and lower positions is not less than half of the distance along the vertical.
- 39. The equipment as in claim 29, wherein the base includes a beam and brackets, and at least upper and lower levers of the soil compacting organs mounted on the brackets, the brackets being fastened by means of detachable joints to the beam such that the brackets may be placed in at least two positions along the length of the beam.
- 40. The equipment as in claim 27, wherein each soil compacting organ has a power drive which is made in the form of a hydraulic cylinder, the hydraulic cylinder being connected by hinges to an upper lever and to a base.
- 41. The equipment as in claim 27, wherein upper levers are made in the form of two-arm and L-shaped levers, and the soil compacting mechanism is fitted with a synchronizing tie rod connected by its ends to the second arms of the upper levers by means of hinges.
- 42. A device for padding the ground below a duct using excavated soil comprising:at least one vehicle with travelling unit for displacing the vehicle over the ground surface, the vehicle carries: equipment for filling a trench with the duct with excavated soil, the equipment for filling the trench including a soil feeding organ, a transport organ and a device for lifting and lowering the soil feeding organ relative to the vehicle, wherein the soil feeding organ is located at an end face of the travelling unit and is wider than the travelling unit, and equipment for compacting the soil below the duct including a soil compacting mechanism with soil compacting organs and a device for hanging the soil compacting mechanism to the vehicle with the capability of forced displacement and rigid fastening relative to the vehicle in a plane normal to the displacement direction of the vehicle, the device for hanging the soil compacting mechanism is fitted with a disconnection mechanism for cyclic displacement of the soil compacting organs relative to the vehicle in its displacement direction, the soil compacting organs being a rammer-type and being located behind the zone of soil discharging from the transport organ in the displacement direction of the vehicle, the soil compacting mechanism including a base which carries the soil compacting organs, each soil compacting organ including a connecting rod with a working element at a lower end of each connecting rod, a lower lever which is connected to the connecting rod by a first hinge, and to the base by a second hinge, and an upper lever which is connected to an upper end of the connecting rod by a third hinge, and to the base by a fourth hinge, the soil compacting organ being formed such that the fourth hinge is shifted relative to the second hinge towards the connecting rod, the spacing of the first and the third hinges is greater than spacing of the second and fourth hinges, or the spacing of the third hinge and the fourth hinge hinges is greater than the spacing of the first hinge and the second hinge.
- 43. The device according to claim 42, wherein the working surfaces of the working elements in their upper position are located horizontally or are facing each other with an angle (β) to each other of not less than 90°.
- 44. The device according to claim 42, wherein the working surfaces of the working elements in their lower position are located at an angle (β) to each other, the angle (β) being in the range of 60° to 120°.
- 45. The device according to claim 42, wherein the distance along the vertical between the working element of each soil compacting organ in its extreme upper and lower positions is not less than half of the diameter of the duct, and the distance along the horizontal between the working element in its extreme upper and lower positions is not less than half of the distance along the vertical.
- 46. The device according to claim 42, wherein the base includes a beam and brackets on which at least upper and lower levers of the soil compacting organs are mounted, the brackets being fastened by means of detachable joints to the beam such that the brackets may be placed in at least two positions along the length of the beam.
- 47. The device according to claim 42, wherein each soil compacting organ has a power drive which is made in the form of a hydraulic cylinder which is connected by hinges to the upper lever and to the base.
- 48. The device according to claim 42, wherein the upper levers are made in the form of two-arm and L-shaped levers, and the soil compacting mechanism is fitted with a synchronising tie rod connected by its ends to the second arms of the upper levers by means of hinges.
Priority Claims (1)
Number |
Date |
Country |
Kind |
97063284 |
Jun 1997 |
UA |
|
PCT Information
Filing Document |
Filing Date |
Country |
Kind |
PCT/UA98/00011 |
|
WO |
00 |
Publishing Document |
Publishing Date |
Country |
Kind |
WO99/00556 |
1/7/1999 |
WO |
A |
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SU |
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SU |
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SU |
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SU |