Embodiments of this disclosure relate generally to gas turbines, and more specifically, to an apparatus that releasably mates with a replaceable part and protects a surface coating of the part during removal and installation of the part within a surrounding gas turbine assembly.
Rotary machines such as gas turbines contain complicated assemblies in which a large, heavy diffuser is retained within a housing or compressor discharge case. Generally, the diffuser has an annular shape that surrounds a central axis that is occupied by a spacer that is retained within the assembly. The diffuser is supplied and installed in separate panels or diffuser segments.
Generally, diffusers must be coated to prevent rust from forming. The assembly is initially assembled in a vertical orientation, in which the diffuser is stacked around the spacer. Repairs and maintenance generally operate on an assembly that is retained in a horizontal direction. This orientation makes removal of the annular diffuser difficult and time consuming. In order to spray the diffuser with a surface coating, as currently known in the art, diffuser segments must be removed from the assembly in order to coat the diffuser segments and reinsert them into the assembly without damaging the surface coating. Requiring the removal of turbine hardware in addition to the diffuser segments in this manner adds significant time and effort to the process, and in some cases it can add multiple days to the duration of the outage of the gas turbine.
As a result, there exists a need for an apparatus that releasably secures to diffuser segments to provide for safe removal and re-installation of the diffuser segments in the field without requiring the removal of the spacer.
The following presents a simplified summary of the disclosed subject matter in order to provide a basic understanding of some aspects of the various embodiments described herein. This summary is not an extensive overview of the various embodiments. It is not intended to exclusively identify key features or essential features of the claimed subject matter set forth in the Claims, nor is it intended as an aid in determining the scope of the claimed subject matter. Its sole purpose is to present some concepts of the disclosure in a streamlined form as a prelude to the more detailed description that is presented later.
In accordance with one embodiment, an apparatus configured to support a diffuser segment during removal from an assembly is provided. The apparatus includes a body having two or more supports and at least two clamp rods. The clamp rods each extend from a first end to a second end. The body defines a pocket extending between the supports on a first side of the clamp rods. An end clamp releasably mates with the second end of each clamp rod. The end clamp has a foot extending into the first side of the clamp rod. A wheel is received within each support. The pocket and the foot of each end clamp releasably retain a diffuser segment and the wheels rotate to allow the diffuser segment to be removed without damaging a surface coating of the diffuser segment or the surface coating of the neighboring casing.
In accordance with another embodiment, a method of removing or reinstalling a diffuser segment from an assembly with an apparatus is provided. The method includes drilling and tapping a lift hole in a surface of the diffuser segment with a drill guide, installing a lift eye in the lift hole, removing one or more mounting bolts affixing the diffuser segment to the assembly, replacing the removed one or more mounting bolts with one or more guide pins, inserting the apparatus between the diffuser segment and the assembly, rolling the apparatus into a void defined between the diffuser segment and the assembly, tightening at least one end clamp of the apparatus configured to retain the diffuser segment within the apparatus, tightening at least one set screw configured to tighten a pocket of the apparatus on an exterior surface of the diffuser segment, removing all remaining mounting bolts affixing the diffuser segment to the assembly, turning the at least one guide pin to engage the pin into the diffuser, and then pushing the diffuser segment to disengage the diffuser segment from the assembly, removing the one or more guide pins from the diffuser segment and the assembly, and lifting the lift eye to remove or reinstall the diffuser segment from the assembly. The pocket is configured to protect the exterior surface of the diffuser segment during removal of the diffuser segment from the assembly.
In accordance with an alternate embodiment, an apparatus configured to support a diffuser segment during removal from an assembly is provided. The apparatus includes a body defined by a curve that is complementary to an exterior surface of the diffuser segment. The body has a support, a clamp rod, and defines a pocket. The clamp rod extends from a first end to a second end and the pocket extends along the body on a first side of the clamp rod. An end clamp releasably mates with the second end of the clamp rod. The end clamp has a foot that extends into the first side of the clamp rod. The pocket and the foot of the end clamp releasably retain a diffuser segment.
The present invention will be better understood from reading the following description of non-limiting embodiments, with reference to the attached drawings, wherein below:
Example embodiments of the present invention will be described more fully hereinafter with reference to the accompanying drawings, in which some, but not all embodiments are shown. Indeed, the present invention may be embodied in many different forms and should not be construed as limited to the embodiments set forth herein; rather, these embodiments are provided so that this disclosure will satisfy applicable legal requirements. For like numbers may refer to like elements throughout.
This disclosure relates generally to a fixture in the form of an apparatus 20 that enables the safe removal and re-installation of a diffuser/splitter component (collectively “the diffuser”) of a gas turbine assembly 10. The apparatus 20 enables the field application of coating of the lower half of the diffuser of the assembly 10 to inhibit rust development. The diffuser is supplied and installed in separate panels or portions. In the embodiments described herein, the diffuser includes six total diffuser segments 12 with three lower diffuser segments 12, weighing up to approximately 400 pounds each, forming the lower half of the diffuser for the assembly 10. The apparatus 20 disclosed herein is compatible with a variety of diffuser/splitter components and can be used for diffuser segments of different size, in different locations, and having a different weight.
Turning now to the figures,
Referring to
In some non-depicted embodiments, the body has a single support and/or a single clamp rod. A single support may be sufficient for lifting some diffuser segments. A single clamp rod may also be sufficient for lifting some diffuser segments. In one embodiment, the single clamp rod is a flattened member that extends a width substantially parallel to the pocket such that the single clamp rod can balance the diffuser segment as it is removed from the surrounding assembly. Incorporating additional support elements, including lateral supports, gussets, turnbuckles, etc. into the clamp rod does not depart from the invention disclosed herein.
In the embodiment depicted in
The cross-section of the pocket 40 is defined by a shape that is complementary to the exterior surface 14 of the diffuser segment 12. In some embodiments, the pocket 40 is defined by a C-shaped cross-section that may deform to accommodate the exterior surface 14 of the diffuser segment 12. Alternative shapes for the cross-section of the pocket, including but not limited to, curves, V-shaped cross-sections, etc., do not depart from the invention disclosed herein. In some embodiments, such as that depicted in
In the embodiment depicted in
An optional cross-member 50 extends between the clamp rods 30. In the embodiment depicted in
Referring back to
Referring to
In some embodiments, the set screw 44 is configured to tighten the pocket 40 of the apparatus 20 on a surface coating 16 of an exterior surface 14 of the diffuser segment 12. The set screw 44 helps the pocket 40 engage the forward end of the diffuser segment 12, which allows the apparatus 20 to accommodate casting variations in the diffuser segment 12. In some embodiments, as depicted in
In some embodiments, the apparatus 20 is used with a drill guide 60. The drill guide 60 is a flat member that provides a plurality of holes of different diameters. In one embodiment, as depicted in
An exemplary embodiment of a method 800 of removing a diffuser segment from an assembly with an apparatus is illustrated in the flow diagram in
Referring to
The above description of illustrated embodiments of the subject disclosure, including what is described in the Abstract, is not intended to be exhaustive or to limit the disclosed embodiments to the precise forms disclosed. While specific embodiments and examples are described herein for illustrative purposes, various modifications are possible that are considered within the scope of such embodiments and examples, as those skilled in the relevant art can recognize. For example, parts, components, steps and aspects from different embodiments may be combined or suitable for use in other embodiments even though not described in the disclosure or depicted in the figures. Therefore, since certain changes may be made in the above-described invention, without departing from the spirit and scope of the invention herein involved, it is intended that all of the subject matter of the above description shown in the accompanying drawings shall be interpreted merely as examples illustrating the inventive concept herein and shall not be construed as limiting the invention.
In this regard, while the disclosed subject matter has been described in connection with various embodiments and corresponding figures, where applicable, it is to be understood that other similar embodiments can be used or modifications and additions can be made to the described embodiments for performing the same, similar, alternative, or substitute function of the disclosed subject matter without deviating therefrom. Therefore, the disclosed subject matter should not be limited to any single embodiment described herein, but rather should be construed in breadth and scope in accordance with the appended claims below. For example, references to “one embodiment” of the present invention are not intended to be interpreted as excluding the existence of additional embodiments that also incorporate the recited features.
In the appended claims, the terms “including” and “in which” are used as the plain-English equivalents of the respective terms “comprising” and “wherein.” Moreover, in the following claims, terms such as “first,” “second,” “third,” “upper,” “lower,” “bottom,” “top,” etc. are used merely as labels, and are not intended to impose numerical or positional requirements on their objects. The terms “substantially,” “generally,” and “about” indicate conditions within reasonably achievable manufacturing and assembly tolerances, relative to ideal desired conditions suitable for achieving the functional purpose of a component or assembly. Further, the limitations of the following claims are not written in means-plus-function format and are not intended to be interpreted as such, unless and until such claim limitations expressly use the phrase “means for” followed by a statement of function void of further structure.
What has been described above includes examples of systems and methods illustrative of the disclosed subject matter. It is, of course, not possible to describe every combination of components or methodologies here. One of ordinary skill in the art may recognize that many further combinations and permutations of the claimed subject matter are possible. Furthermore, to the extent that the terms “includes,” “has,” “possesses,” and the like are used in the detailed description, claims, appendices and drawings, such terms are intended to be inclusive in a manner similar to the term “comprising” as “comprising” is interpreted when employed as a transitional word in a claim. That is, unless explicitly stated to the contrary, embodiments “comprising,” “including,” or “having” an element or a plurality of elements having a particular property may include additional such elements not having that property. Moreover, articles “a” and “an” as used in the subject specification and annexed drawings should generally be construed to mean “one or more” unless specified otherwise or clear from context to be directed to a singular form.
This written description uses examples to disclose several embodiments of the invention, including the best mode, and also to enable one of ordinary skill in the art to practice the embodiments of invention, including making and using any devices or systems and performing any incorporated methods. The patentable scope of the invention is defined by the claims, and may include other examples that occur to one of ordinary skill in the art. Such other examples are intended to be within the scope of the claims if they have structural elements that do not differ from the literal language of the claims, or if they include equivalent structural elements with insubstantial differences from the literal languages of the claims.
Further aspects of the invention are provided by the subject matter of the following clauses:
1. An apparatus configured to support a diffuser segment during removal from or installation into an assembly, the apparatus comprising: a body including a plurality of supports and at least two clamp rods each extending from a first end to a second end, the body defining a pocket extending between the supports on a first side of the clamp rods; an end clamp releasably mating with the second end of each clamp rod, the end clamp having a foot extending into the first side of the clamp rod; and a wheel received within each support, wherein the pocket and the foot of each end clamp releasably retain the diffuser segment and wherein the wheels rotate to allow the diffuser segment to be removed without damaging a surface coating of at least one of the diffuser segment and the assembly.
2. The apparatus of any preceding clause, wherein at least one wheel is aligned generally perpendicular to a central axis of at least one clamp rod.
3. The apparatus of any preceding clause, wherein at least one wheel is configured to rotate about a lateral axis generally perpendicular to an axis of rotation of the wheel.
4. The apparatus of any preceding clause, further comprising a cross-member extending between the clamp rods.
5. The apparatus of any preceding clause, wherein the body, the plurality of supports, the at least two clamp rods, and the cross-member form a single united element.
6. The apparatus of any preceding clause, further comprising a guide defining at least one of a center or pilot drill hole, a tap drill hole, and a tap hole.
7. The apparatus of any preceding clause, further comprising a set screw configured to tighten the pocket of the apparatus against a surface coating of the diffuser segment.
8. The apparatus of any preceding clause, further comprising a set screw configured to tighten against a surface coating of the diffuser segment.
9. The apparatus of any preceding clause, wherein the support further comprises a channel configured to accommodate the wheel and a projection extending away from the channel and configured to accommodate a set screw.
10. The apparatus of any preceding clause, wherein the channel is configured to receive an axle of each wheel, the axle is generally aligned with a center of a cross-section of the pocket.
11. The apparatus of any preceding clause, wherein the wheels are configured to displace the pocket a distance of a radius of the wheel from the assembly.
12. The apparatus of any preceding clause, wherein a cross-section of the pocket is defined by a C shape and the pocket extends substantially an entire distance from a first of the supports to a second of the supports.
13. The apparatus of any preceding clause, wherein the pocket extends from a first end to a second end, a support is disposed at each end of the pocket, and a support is disposed approximately at a midpoint of the pocket.
14. The apparatus of any preceding clause, wherein the pocket receives a buffer that is made from a material having a material hardness that is lower than a material hardness of a surface coating of the diffuser segment.
15. The apparatus of any preceding clause, further comprising a set screw configured to tighten the buffer against the surface coating of the diffuser segment.
16. The apparatus of any preceding clause, wherein the body of the apparatus is defined by a curve that is complementary to the exterior surface of the diffuser segment.
17. The apparatus of any preceding clause, wherein the first end of each clamp rod is disposed at approximately a midpoint on the body between two adjacent supports.
18. The apparatus of any preceding clause, wherein at least one end clamp contacts a portion of a surface coating of the diffuser segment and at least one foot contacts an exterior surface of the diffuser segment.
19. The apparatus of any preceding clause, wherein at least one end clamp engages the clamp rod at a variable location along the second end.
20. A method of removing a diffuser segment from or installing a diffuser segment into an assembly with an apparatus, the method comprising: drilling and tapping a lift hole in a surface of the diffuser segment with a drill guide; installing a lift eye in the lift hole; removing one or more mounting bolts affixing the diffuser segment to the assembly; replacing the removed one or more mounting bolts with one or more guide pins; inserting the apparatus between the diffuser segment and the assembly and rolling the apparatus into a void defined between the diffuser segment and the assembly; tightening at least one end clamp of the apparatus configured to retain the diffuser segment within the apparatus; tightening at least one set screw configured to tighten a pocket of the apparatus on an exterior surface of the diffuser segment; removing all remaining mounting bolts affixing the diffuser segment to the assembly; inserting the at least one guide pin to push the diffuser segment and disengage the diffuser segment from the assembly; removing the one or more guide pins from the diffuser segment and the assembly; and lifting the lift eye to remove the diffuser segment from the assembly, wherein the pocket is configured to protect the exterior surface of the diffuser segment during removal of the diffuser segment from the assembly.
21. The method of any preceding clause, further comprising disengaging a rabbet fit between the diffuser segment and the assembly.
22. The method of any preceding clause, further comprising repeating the steps of drilling and tapping a lift hole through lifting the lift eye to additional diffuser segments within the assembly.
23. The method of any preceding clause, wherein the step of drilling and tapping a lift hole using the drill guide further comprises placing the drill guide on a mounting surface of each diffuser segment and using a drill tool with a rotary cutting device aligned generally perpendicular to the drill guide to drill and tap the lift hole.
24. An apparatus configured to support a diffuser segment during removal from or installation into an assembly, the apparatus comprising: a body defined by a curve that is complementary to an exterior surface of the diffuser segment, the body including at least one support and at least one clamp rod and defining a pocket, the clamp rod extending from a first end to a second end, and the pocket extending along the body on a first side of the clamp rod; an end clamp releasably mating with the second end of the clamp rod, the end clamp having a foot extending into the first side of the clamp rod, wherein the pocket and the foot of the end clamp releasably retain the diffuser segment.
25. The apparatus of any preceding clause, wherein the support further comprises a channel configured to accommodate a wheel and a projection extending away from the channel and configured to accommodate a set screw.
26. The apparatus of any preceding clause, wherein the pocket receives a buffer that is made from a material having a material hardness that is lower than a material hardness of a surface coating of the diffuser segment, and wherein each set screw configured to tighten the buffer against a surface coating of the diffuser segment.
27. The apparatus of any preceding clause, further comprising two clamp rods and a cross-member extending between the clamp rods.
28. The apparatus of any preceding clause, further comprising a wheel received within the support, wherein the wheel rotates to allow the diffuser segment to be removed without damaging a surface coating of the diffuser segment and/or the assembly.
29. The apparatus of any preceding clause, wherein the pocket extends from a first end to a second end, a first support is disposed at the first end of the pocket, a second support is disposed approximately at a midpoint of the pocket, and a third support is disposed at the second end of the pocket.
Number | Name | Date | Kind |
---|---|---|---|
4014627 | Heurteux | Mar 1977 | A |
6079943 | Sexton | Jun 2000 | A |
10072526 | Clark et al. | Sep 2018 | B2 |
10125689 | Biffle | Nov 2018 | B2 |
10132198 | Baba | Nov 2018 | B2 |
10287920 | Jamiolkowski | May 2019 | B2 |
20100101065 | Macchia | Apr 2010 | A1 |
Number | Date | Country |
---|---|---|
2862049 | Jul 2013 | CA |
WO-2008012195 | Jan 2008 | WO |