1. Field of the Invention
This invention relates to the storage of electronic moisture sensitive devices (MSDs) prior to mounting onto a printed circuit board. More particularly, this invention relates to humidity-free enclosures for storing electronic moisture sensitive devices (MSDs) in a dry atmosphere thereby minimizing moisture damage to the MSDs prior to and while soldering them onto a printed board.
2. Description of the Background Art
The process for fabricating printed circuit board (PCB) assemblies for electronic equipment involves mounting electronic components onto the PCB and then heating the PCB in a solder re-flow oven, as in the case of surface mount devices, or in a wave solder machine, in the case of pin-through-hole devices. Unfortunately, electronic components are sensitive to moisture absorption during storage prior to being mounted onto the PCB. Such moisture absorption can frequently later result in damage to the components in the form of cracks due to thermal expansion, or moisture overpressure, of the residue moisture once the components are mounted onto the PCB and exposed to the high oven temperatures associated with the solder re-flow or wave-solder process. Once cracking occurs, air and moisture may contact the circuitry inside the package causing it to corrode and ultimately fail. It is therefore desirable that the electronic components be stored in a dry atmosphere before being mounted onto the PCB such that they will be as free of moisture as possible before they are mounted and soldered in place.
Presently there exist many ways to minimize the moisture damage to electronic components. One method involves subjecting the components to a slow bake process to drive out moisture prior to their mounting and soldering onto the PCB. However, the baking of the electronic components requires an extra step in the PCB fabrication process thereby increasing manufacturing time and cost.
Another method for minimizing moisture damage to electronic components comprises storing them in an enclosure providing a dry condition until just prior to mounting and soldering them onto the PCB. U.S. Pat. No. 6,622,399 entitled “Apparatus and Method for Maintaining a Dry Atmosphere to Prevent Moisture Absorption and Allow Demoisturization of Electronic Components” and U.S. Pat. No. 7,137,194 entitled “Apparatus and Method for Maintaining a Dry Atmosphere in Surface Mount Device Placement Machine”, the disclosure of each of which is hereby incorporated by reference herein, disclose known methods for minimizing moisture damage. Unfortunately, however, these storage enclosures involve exposing all the components in the enclosure to the ambient humid atmosphere when only one component is being withdrawn from the enclosure.
Therefore, one object of this invention is that it may provide an improvement which overcomes the aforementioned inadequacies of the prior art devices and provides an improvement which is a significant contribution to the advancement of the electronic component storage art.
Another object of this invention is that it may provide a storage enclosure employing single component packages stored in single storage compartments allowing a component to be removed from its storage compartment without interfering with any other component in another storage compartment of the enclosure assembly.
Another object of this invention is that it may provide a storage enclosure assembly employing single component packages stored in single storage compartments allowing a component to be loaded into its storage compartment without interfering with any other component in any other compartment of the storage enclosure.
The foregoing has outlined some of the pertinent objects of the invention. These objects should be construed to be merely illustrative of some of the more prominent features and applications of the intended invention. Many other beneficial results can be attained by applying the disclosed invention in a different manner or modifying the invention within the scope of the disclosure. Various embodiments of the invention may have none, some, or all of these mentioned objects. Accordingly, these objects or other objects and a fuller understanding of the invention may be had by referring to the summary of the invention and the detailed description of the preferred embodiment in addition to the scope of the invention defined by the claims taken in conjunction with the accompanying drawings.
For the purpose of summarizing the invention, this disclosure provides an apparatus and method for inventory control and storage of moisture sensitive printed circuit board components, such as surface mount components, in a dry atmosphere. Conventionally, electronic components are packaged and supplied on reels or in trays, known as waffle trays. The apparatus of the disclosure comprises a storage enclosure assembly, which may be stationary or on wheels, comprising a plurality of storage compartments for housing of the reels and waffle trays, and a dry air delivery system.
A sealed compartment door provides access to each of the compartments. The storage compartments are preferably configured to hold up to four waffle trays or from one to four reels depending on the sizes of the reels. Dry air supply and manifolds in the form of secondary chambers are operatively interconnected in parallel to a dry air delivery system for providing a supply of dry air to the plurality of storage compartments. The dry air delivery system preferably provides a supply of dry air, but other appropriate gases may be utilized.
In certain embodiments, the dry air supply and manifolds are operatively interconnected to each storage compartment in parallel to a dry air delivery system in such a manner that the dry air flow is allowed only when the storage compartment contains one or more reels or trays and the door is closed, thereby assuring that dry air is supplied to the storage compartment only after the reels or trays are loaded therein.
More particularly, when the compartment door is opened for inserting the reels or trays, a valve assembly located at the back of the storage compartment closes off airflow to the storage compartment to prevent the intrusion of a high concentration of ambient moist air into the secondary chambers. Once the reels or trays are loaded into the storage compartment and the door is closed, the valve assembly re-opens to allow the flow of dry air into the storage compartment.
Conversely, upon opening the compartment door to remove the reels and trays, the valve assembly closes to stop the flow of dry air into the storage compartment and to preclude the humid moist air from entering the dry air delivery manifold. Preferably, if no other reels or trays have been loaded into the storage compartment once the door is re-closed, the valve assembly remains closed, thereby precluding any residual moisture in the compartment from entering into the dry air delivery system.
In other embodiments, the dry air supply and manifolds formed from secondary chambers are operatively interconnected to each storage compartment in parallel to a dry air delivery system in such a manner that the dry air flow is accessible to the storage compartments on a continuous basis, thereby assuring continuous purging of the compartment with moisture-free air without regard to whether the compartment door is opened or closed or whether any reels or trays have been inserted or removed.
More particularly, when the compartment door is opened for insertion or removal of the reels or trays, any moisture entering the compartment due to exposure to ambient air is quickly purged from the storage compartment as soon as the compartment door is closed.
Purging takes place as dry air from the secondary chambers enters the compartment through a small hole, while contaminated air exits via another small hole connected to the return duct. From here it is directed by forced convection back to the dry air delivery unit where it is exposed to desiccants and dried before being circulated back into the supply duct. When any compartment door is opened, the forced convection mechanism will stop which in turn isolates all other compartments from any moisture present in the opened chamber. The flow of dry air resumes as soon as the compartment door is closed and latched.
Accordingly, the apparatus and method of the invention may therefore allow for single compartment, single location control with total flexibility, allowing for opening and closing of only one small compartment at a time to reduce the effects of ambient moist air contamination of the dry air supply.
The foregoing has outlined rather broadly the more pertinent and important features of the present invention in order that the detailed description of the invention that follows may be better understood so that the present contribution to the art can, be more fully appreciated. Additional features of the invention will be described hereinafter which form the subject of the claims of the invention. It should be appreciated by those skilled in the art that the conception and the specific embodiment disclosed may be readily utilized as a basis for modifying or designing other structures for carrying out the same purposes of the present invention. It should also be realized by those skilled in the art that such equivalent constructions do not depart from the spirit and scope of the invention as set forth in the appended claims.
For a fuller understanding of the nature and possible objects of the invention, reference should be had to the following detailed description taken in connection with the accompanying drawings in which:
Similar reference characters refer to similar parts throughout the several views of the drawings.
Referring to
Referring further to
Further, each of the horizontal and vertical storage compartments 3 and 4 in the enclosure assembly 1 is preferably provided with a bar code label to identify the components stored within. A bar code scanner connected to a microprocessor of the types commonly used in the industry for bar code reading can then be used to locate components in the enclosure assembly 1, as well to provide inventory control by keeping track of which components are installed or removed from the enclosure assembly 1.
Referring now to
When door 10 is opened for removal of a component reel or waffle tray, springs 25 decompress and push the component reel or tray out slightly as the valve assembly 21 closes and once again seals the opening 20 of the rear wall 18 of the main chamber 19 preventing the flow of new moist ambient air from permeating into the secondary chamber 26. This results in the dry air supply contained and flowing in the secondary chamber 26 having minimal exposure to moist ambient air, and, at the same time, does not interfere with the dry air atmosphere surrounding any other components stored in other horizontal or vertical storage compartments 3 and 4 in the enclosure assembly 1. Through this process with enclosure assembly 1 and the valve assembly 21, the single component, single location benefit is achieved.
The disclosed embodiment is further described in
It can be seen from
The disclosed embodiment is further described in
Furthermore, it is possible to install only a vertical partition without the horizontal partition 31 to allow for two large but narrow component reels (not shown) to be installed in a single vertical storage compartment 4. Configuration of the spacer 32 may vary freely from that shown in
The disclosed embodiment is further described in
Referring now to
The horizontal storage compartments 42 are accessed by doors 44 hinged at the right 45 which allow each door 44 to swing open in a horizontal plane. The doors 44 are held tightly closed against elastomeric seals (not shown in
Each door 44 embodies a secondary latch 48 in the form of a spring clip (shown in
The area adjacent to the horizontal storage compartments 42 may be configured in any manner for additional storage; for example, shelves 50 may be configured as shown in
Each of the horizontal storage compartments 42 in enclosure assembly 40 is preferably provided with a bar code label to identify the components stored within. A standard bar code scanner connected to a microprocessor can then be used to locate components within the enclosure assembly 40, as well to provide inventory control by keeping track of which components are held within or removed from the enclosure assembly 40.
In referring now specifically to
The horizontal storage compartments 42a and 42b are bonded together so that the bottom wall 54 of horizontal storage compartment 42b forms the top wall of horizontal storage compartment 42a. Interlocking hinge features 55 are molded into the doors 44a and 44b and right side walls 56a and 56b of horizontal storage compartments 42a and 42b respectively and become connected by hinge pin 57. Additional horizontal storage compartments (not shown) are likewise bonded to each other in a horizontal stack until the desired number is achieved. A flat cover (not shown) is bonded into place to seal the topmost horizontal storage compartment (not shown) in the stack. The door 44a is opened manually by grasping and pulling on molded wing 58. A soft elastomeric seal 59 is operatively positioned around the front opening 49 of each of the horizontal storage compartment 42a and 42b so as to sealingly contact the doors 44a and 44b when they are in the closed position. A secondary latch 48 is attached to each door 44a and 44b to align such with its respective front opening 49 and to hold it closed. Latch knob 46a adjacent to the lower horizontal storage compartment 42a is shown in its counterclockwise or unlocked position, which allows the door 44a to be opened and closed. Once the door 44a is closed and secondary latch 48 is frictionally engaged, latch knob 46a is manually rotated 90 degrees clockwise to further tighten the door 44a against the elastomeric seal 59 providing an airtight fit. Door 44b of horizontal storage compartment 42b is shown in the closed position and held secure by latch knob 46b in its clockwise locked position.
At the rear of horizontal storage compartments 42a and 42b in
Thus, for example, when a door 44b is opened there is negligible transfer of air between the dry air 62 in the main chamber 47 and the potentially moist ambient outside air due to a lack of any meaningful pressure differentials. Any moist air that does enter the horizontal storage compartment 42b is quickly purged once its door 44b is again closed forming an air tight seal against the front opening 49 and the latch knob 46b is rotated to the locked position. Because the bleed vent 65 and the return vent 67, generally providing for the circulation of dry air 62 through the main chamber 47, are of relatively small diameters there is very little interaction between the various individual horizontal storage compartments 42. As a result, when one door 44 is opened for component access, there is negligible effect on the stored components in other horizontal storage compartments 42. The first and second fans (not shown) in the dehumidifier 43 are preferably operative to continuously operate as long as all the doors 44 to the horizontal storage compartments 42 are closed and their respective latch knobs 46 are in the locked position. Upon the rotation of any one latch knob 46 to a horizontal storage compartment 42 to an unlocked position, internal circuitry associated with the dehumidifier 43 activates to shut off power to the first and second fans.
The present disclosure includes that contained in the appended claims, as well as that of the foregoing description. Although this disclosure has been described in its preferred form in terms of certain embodiments with a certain degree of particularity, alterations and permutations of these embodiments will be apparent to those skilled in the art. Accordingly, it is understood that the above descriptions of exemplary embodiments does not define or constrain this disclosure, and that the present disclosure of the preferred form has been made only by way of example and that numerous changes, substitutions, and alterations in the details of construction and the combination and arrangement of parts may be resorted to without departing from the spirit and scope of the invention.
This application claims the priority benefit of U.S. Provisional Patent Application No. 61/101,210, filed Sep. 30, 2008 and U.S. Provisional Patent Application No. 61/099,964, filed Sep. 25, 2008, each of which is hereby incorporated herein by reference in their entirety.
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