The present invention relates to an apparatus for sealing containers, and a method for implementing same, and more specifically to an apparatus which includes a rotating carousel which carries a plurality of work stations and which are operable to remotely seal a canister carrying hazardous waste in a fashion not possible heretofore.
The nuclear industry has long struggled with the issues surrounding the handling and disposal of nuclear waste.
It should be understood that hazardous materials, such as nuclear waste, are typically sealed into metal containers for long term storage, and to prevent such materials from escaping into the immediate ambient environment. Heretofore, canisters or containers of this type were sealed by personnel in environments called “hot cells,” that is, rooms having thick walls and windows where work can be safely done with radioactive materials that might be detrimental to humans. Notwithstanding the safeguards that have been developed, the present system for handling nuclear waste, and sealing the same in such containers has been less than ideal.
In addition to the problems of potential exposure of personnel to the hazardous waste being sealed in such storage containers, there are further problems in the prior art practices and which concern whether the containers, once sealed, potentially have defective seals, and which could readily fail or open, once the containers are moved into a suitable storage facility to expose the contents of such containers to the ambient environment.
It would be desirable therefore to have an apparatus and method for sealing a container, and which provides a convenient means whereby containers of this sort could be readily sealed, inspected, and otherwise repaired in the event that a defective seal is detected during the sealing process.
A first aspect of the present invention relates to an apparatus for sealing a container and which includes a first work station which supports a container to be sealed; a moveable carousel which rotates about the first work station; a second work station borne by the moveable carousel, and which creates a seal on the container; a third work station borne by the moveable carousel, and which inspects the seal made by the second work station and identifies any defect in the seal; and a fourth work station borne by the moveable carousel, and which removes a region of the seal which includes the identified defect, and wherein the carousel selectively rotates to a position where the second work station can reapply the seal in the region of the seal which has been removed, and wherein subsequent to the reapplication of the seal, the carousel selectively rotates to a position where the region of the seal which has been previously removed, and reapplied is reinspected to identify any remaining defects in the seal.
Another aspect of the present invention relates to an apparatus for sealing a container which includes a first work station for supporting a metal container in a working position, and which encloses a material which emits hazardous radiation; a radiation shield which surrounds the first work station, and wherein a portion of the metal container extends above the radiation shield; a moveable carousel which selectively rotates about the first work station; a second work station, borne by the moveable carousel, and which mounts a remotely controllable welding apparatus for forming a welding bead which seals the container, and wherein the welding apparatus is located in a position above the radiation shield when the welding bead is being formed, and is further moveable to a protected position below the radiation shield when the welding apparatus is not forming the welding bead, and wherein the moveable carousel selectively moves the welding apparatus around the metal container to form the welding bead; a third work station, borne by the moveable carousel, and which is positioned in spaced relation relative to the second work station, and wherein a remotely controllable inspection device is borne by the third work station and is positioned above the radiation shield, and is further configured to detect a defect in the welding bead formed by the second work station when positioned above the radiation shield, and is further moveable to a protected position below the radiation shield when the inspection device is not being employed to detect a defect in the welding bead; a fourth work station, borne by the movable carousel, and which is positioned in spaced relation relative to the first and second work stations, and wherein a remotely controllable removal device is borne by the fourth work station, and is positioned above the radiation shield, and is configured to remove, at least in part, any defect which has been detected in the welding bead formed by the second work station, and is further moveable to a protected position below the radiation shield when the removal device is not in use; and a computer borne by the carousel and which is substantially protected from the hazardous radiation emitted by the material enclosed within the metal container by the radiation shield, and wherein the computer is coupled in controlling relation relative to the second, third and fourth work stations.
Another aspect of the present invention relates to a method for sealing a container and which includes providing a container to be sealed and which encloses waste material which emits hazardous radiation; providing a carousel which selectively rotates about the container to be sealed; providing a device which is borne by the carousel, and which is configured to seal the container; and operating the carousel, and the device, from a remote location to seal the container, and prevent an operator from being exposed to the emitted hazardous radiation.
Yet further, another aspect of the present invention relates to a method for sealing a container and which includes providing an enclosure which shields an operator from hazardous radiation; providing a first work station within the enclosure, and which supports a metal container which must be sealed, and which encloses a material that emits hazardous radiation; providing a carousel which selectively rotates about the first work station; providing a second welding station, mounted on the carousel, and which is configured to seal the metal container by depositing a welding bead on the metal container; providing a third inspection station, mounted on the carousel, and which inspects the welding bead formed on the metal container to detect significant flaws in the welding bead; providing a fourth removal station, mounted on the carousel, and which removes, at least in part, any of the significant flaws found in the welding bead; providing at least one controller which is controllably coupled with the carousel, second, third, and fourth repair stations; and individually operating the carousel, second, third and fourth work stations, from a location which is remote from the enclosure, and in a fashion so as to substantially seal the hazardous material within the metal container by means of a welding bead which has substantially no significant flaws.
These and other aspects of the present invention will be discussed in greater detail hereinafter.
Preferred embodiments of the invention are described below with reference to the following accompanying drawings. Some surfaces have been removed to show the structure thereunder.
This disclosure of the invention is submitted in furtherance of the constitutional purposes of the U.S. Patent Laws “to promote the progress of science and useful arts” (Article 1, Section 8).
The apparatus and method for sealing a container of the present invention is generally indicated by the numeral 10 and is seen in
The rotatable carousel 20 has a top surface 21 which is positioned in spaced relation relative to the floor 13 of the hot cell. The rotatable carousel 20 further has a plurality of sidewalls 22 which extend generally perpendicularly downwardly relative to the top surface 21, and defines a cavity 23 therein. Mounted in the cavity of the rotatable carousel 20 is a computer 24 which is coupled to the electrical power conduit 16 and further is coupled in controlling relation relative to the work stations which will be described hereinafter. Still further, a plurality of controllers and other power supplies 25 are also received in the cavity 23 and are coupled to and controlled by the computer 24. The computer is directly controlled by way of wireless communication to a distant work station 26 as seen in
A first work station 40 is best seen by reference to
As best seen by reference to
A second work station 60 is provided, and is positioned on the top surface 21 of the rotatable carousel 20. The second work station 60 includes an upright tower 61 which extends generally normally upwardly relative to the top surface of the carousel, and further mounts a moveable arm 62 which moves along the tower so that the moveable arm 62 may be positioned at a location above the radiation shield 50. The moveable arm has a first portion 63 which is moveably affixed to the tower 61 and a second portion 64 which can be extended outwardly relative to the first portion and which mounts on its distal end, a welding assembly 65. As should be understood, the second work station creates a seal between the bottom portion 43 and the cover 45 of the container 41. More specifically, if the container, is fabricated from a metal, then the second work station is operable to provide a welding bead which is deposited in the seam 46 which is defined between the bottom portion of the container and the cover. Once deposited, the welding bead substantially sealably joins the bottom portion of the container 43 and the cover 45 together. A welding device or assembly 65 of the type that may be employed in the second work station 60 is seen in various U.S. Patents such as U.S. Pat. No. 6,178,819 and U.S. Pat. No. 4,712,722, both of which are incorporated by reference herein. It should be understood that the welding device or assembly employed in the second work station 60 may also include an assembly for the concurrent inspection of a partially completely weld such as what is shown in these earlier patents. Still further, this concurrent inspection may include an ultrasonic generator which generates an ultrasonic signal which is passed, at least in part, through the partially completed weld. As seen in
The apparatus and method of the present invention 10 includes a third work station which is generally indicated by the numeral 70, and which is mounted on the top surface 21 of the rotatable carousel 20 and which is further disposed in spaced relation relative to the second work station 60. The third work station 70 which is borne by the moveable carousel 20, inspects the seal, or welding bead as formed by the second work station and is additionally operable to identify any defects in the seal which would permit the escape of any of the hazardous material 42 which is enclosed within the container 41. The third work station 70 has a tower 71 which mounts a moveable arm 72 which is operable to move along the tower. Still further, a motor 73 is mounted at the base of the tower and is operable to drive the moveable arm 72 to a position where it can be located above the radiation shield 75. The moveable arm 72 carries an inspection assembly 74 which may take on several different forms including one or more inspection tools which are selected from the group which includes ultrasonic energy, eddy current, laser and visual inspection devices. These are all well known in the art and are outlined in many U.S. Patents including U.S. Pat. No. 6,178,819, 4,712,722 and 6,365,873 to name a few. The aforementioned patents are all incorporated by reference herein. Again as was described with respect to the second work station 60, the remotely controllable inspection device 74 is positioned above the radiation shield 50 and is further configured to detect a defect in the welding bead formed by the second work station 60 when positioned above the radiation shield. Still further, the inspection device 74 is moveable to a protected position below the radiation shield 50 when the inspection device is not being employed to detect the defect in the welding bead.
Mounted on the top surface 21 of the carousel 20 and spaced from the third work station 70, is a fourth work station which is generally indicated by the numeral 80. The fourth work station removes a region of the seal formed by the second work station 60 and which includes any defect as previously identified by the third work station 70. In this regard, the fourth work station includes a tower 81 including a moveable arm 82. A motor 83 is mounted at the base of the tower 81 and selectively drives the moveable arm 82 along the tower. The fourth work station mounts a repair assembly, here shown as a remotely controllable grinder 84, and which is configured to remove, at least in part, any defect which has been detected in the welding bead formed in the seam 46 and which has been previously formed by the second work station 60. Still further, much like the second and third work stations, the remotely controllable grinder or repair assembly 84 is moveable from a protected position below the radiation shield 50, when the device is not in use, and further is moveable to a position above the radiation shield such that repairs can be made. In the arrangement as shown in
The apparatus 10 as shown, and described is operable to implement a method for sealing a container 41 as described, below. In this regard, the method for sealing the container 41 includes a first step of providing an enclosure, here illustrated as a hot cell 12, and which shields a remote operator positioned at a work station 26 from hazardous radiation. The method further includes a step of providing a first work station 60 within the enclosure 12, and which supports a metal container 41 which must be sealed and which encloses a material 42 that emits hazardous radiation. The method further includes a step of providing a carousel 20 which selectively rotates about the first work station 60. The method further includes an additional step of providing a second welding station 70 mounted on the carousel 20 and which is configured to seal the metal container 41 by depositing a welding bead on the metal container. After providing a welding bead on the metal container, the method further includes a step of providing a third inspection station 70 and which inspects the welding bead formed on the metal container to detect significant flaws in the welding bead. This third inspection station 70 may employ a number of different inspection tools selected from the group comprising ultrasound, eddy current, laser and/or visual, as necessary, to detect any defects or deficiencies in the welding bead. After the step of inspecting the welding bead, the method includes a step of providing at least one controller 25 which is coupled with the carousel 20, and the second, third and fourth repair stations 60, 70 and 80, respectively. Thereafter, the method includes a step of individually operating the carousel 20 and second, third and fourth work stations 60, 70 and 80 from a remote location or work station 26 (
The operation of the described embodiment of the present invention 10 is believed to be readily apparent and is briefly summarized at this point.
An apparatus for sealing a container 10 of the present invention includes a first work station 40 for supporting a metal container 41 in a working position and which encloses a material 42 which emits hazardous radiation. A radiation shield 50 surrounds the first work station 40, and as seen in
Therefore it will be seen that the method and apparatus 10 of the present invention provides a convenient means by which hazardous waste may be enclosed within a container, and effectively sealed thereby preventing the escape of the hazardous waste or radiation produced by same into the ambient environment.
In compliance with the statute, the invention has been described in language more or less specific as to structural and methodical features. It is to be understood, however, that the invention is not limited to the specific features shown and described, since the means herein disclosed comprise preferred forms of putting the invention into effect. The invention is, therefore, claimed in any of its forms or modifications within the proper scope of the appended claims appropriately interpreted in accordance with the doctrine of equivalents.
This application is a continuation-in-part of U.S. patent application Ser. No. 10/896,411, filed on Jul. 21, 2004, entitled “Grinding Assembly, Grinding Apparatus, Well Joint Defect Repair System, and Method.”
This invention was made with Government support under Contract DE-AC07-99ID13727 awarded by the U.S. Department of Energy. The Government has certain rights in the invention.
Number | Date | Country | |
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Parent | 10896411 | Jul 2004 | US |
Child | 10958513 | Oct 2004 | US |