This application is the U.S. national phase of International Application No. PCT/FI2007/000243, filed 12 Oct. 2007, which designated the U.S. and claims priority to Finland Application No. 20060915, filed 16 Oct. 2006, the entire contents of each of which are hereby incorporated by reference.
The object of the invention is an apparatus and a method for separating droplets from vaporized refrigerant according to the preambles of the independent claims presented below. The invention relates especially to a new droplet separator, which ensures that refrigerant droplets are not carried to the compressor, which is used in the refrigerating machinery.
One important application of plate heat exchangers is a so-called flooded evaporator, which is used in large refrigerating machineries, and a droplet separator associated therewith. The task of the droplet separator is to ensure that refrigerant droplets are not carried to the compressor of the refrigerating machinery. Droplets are extremely harmful, since they easily cause the compressor to break down. The droplet separator has to be dimensioned large enough and the distance between the suction and outlet opening adequate, so that the droplets have time to fall to the bottom of the separator before the end up in the compressor along with the suction gas. On the other hand the large size of the separator increases the production costs and the mass of the system, and the space it requires is large.
An object of the present invention is to reduce or even to eliminate above-mentioned problems appearing in the prior art.
An object of the present invention is to provide a solution, with which the efficiency of the droplet separator, which is in connection with the flooded evaporator of the refrigerating machinery, is improved.
An object of the present invention is to provide a solution, with which the flooded evaporator and the droplet separator form an entity, which is functionally efficient, economical, small when it comes to size and reliable when it comes to functioning.
An object of the present invention is to provide a new even more efficient manner to separate refrigerant droplets gravitationally.
An object of the present invention is to find such a structure for a gravitational droplet separator, where the droplet separating capacity in relation to the size of the vessel is as advantageous as possible. The object is also for the flow not to generate a large loss of pressure, since this impairs the efficiency of the system.
In order to realize among others the objects mentioned above, the present invention is characterised by what is presented in the characterising parts of the enclosed independent claims.
The embodiment examples and advantages mentioned in this text relate, where applicable, to both the system and the method according to the invention, even if this is not always specifically mentioned.
In this context the refrigerant refers to the circulating medium, i.e. working medium, of vaporization processes used in refrigerating machineries. Such refrigerants are for example ammonia, carbon dioxide and CFC agents.
A typical apparatus according to the invention for separating droplets from vaporized refrigerant comprises a droplet separator, which has a separation vessel, through which the refrigerant is arranged to flow. In the separation vessel the droplets are separated from the vaporized refrigerant gravitationally. The apparatus includes connections for leading the vaporized refrigerant coming from the evaporator to the first end of the separation vessel and connections for leading the vaporized refrigerant out of the droplet separator from the second end of the separation vessel. The apparatus also includes connections for leading the liquid refrigerant from the separation vessel to the evaporator. In a typical apparatus according to the invention a partition plate has been arranged in the separation vessel, which partition plate divides the separation space into two separation parts. The vaporized refrigerant and the droplets to be separated amongst it are arranged to flow first on the first side of the partition plate through the first separation space. Typically at least the largest droplets separate already in the first separation space. Thereafter the vaporized refrigerant and the droplets still amongst it are arranged to transfer to the second side of the partition plate, i.e. to the second separation space. On this second side of the partition plate the refrigerant is then arranged to flow through the second separation space. More droplets separate from the vaporized refrigerant as it flows through the second separation space.
The droplet separator according to the invention can be divided also into more than two separation parts with the aid of one or more partition plates.
It has now thus surprisingly been found that one and the same separation vessel of a gravitational droplet separator can, by means of one or more simple plates, be divided into two or more separation spaces. Thus the vaporized refrigerant flowing in a separation vessel of a certain volume can be made to flow a longer distance and over a longer time. This substantially boosts the droplet separating capacity of the droplet separator.
With the aid of the invention a more effective utilization especially of the flow cross-section of the droplet separator is achieved.
With the aid of the invention the mass of the droplets, which have passed through the droplet separator, can be made to be a fraction in comparison to prior art solutions, when the size of the vessel and the circumstances are the same. At the same time it is also possible to reduce the loss of pressure in the droplet separator.
It is possible to functionally link the droplet separator according to the invention to an evaporator, i.e. a heat exchanger, where refrigerant is vaporized. It is possible for the apparatus according to the invention to also comprise a refrigerating machinery and necessary connections for leading the vaporized refrigerant from the droplet separator to the compressor of the refrigerating machinery and for leading the at least partly liquid refrigerant from the high-pressure part of the refrigerating machinery to the droplet separator.
The main parts of a typical refrigerating machinery, in which an apparatus according to the invention can be used, are in addition to the evaporator and the droplet separator a compressor, a condenser, an expansion or float valve and a pipe system, which connects the parts. The evaporation process is divided into a low-pressure and a high-pressure part. The low-pressure part includes an evaporator and droplet separator with pipe systems, the high-pressure part includes a condenser and an expansion or float valve with pipe systems. Refrigerating machineries are known as such, and they will not be discussed here in further detail.
In an embodiment of the invention the apparatus comprises connections for leading at least partly liquid refrigerant from the refrigerating machinery to the first end of the separation vessel of the droplet separator.
In an embodiment of the invention the partition plate is arranged mainly horizontal. The partition plate can also be arranged somewhat inclined, for example 1-10% in relation to the horizontal plane, whereby liquid, which has separated onto it, automatically flows away. Openings can be arranged into the partition plate or between the partition plate and the inner walls of the collection vessel for leading liquid to the bottom of the collection vessel.
In an embodiment of the invention the separation vessel has an elongated shape and the partition plate is arranged parallel with the separation vessel. Thereby the connections in the first and second end of the separation vessel are placed in the same end of the separation vessel, but on different sides of the partition plate. In other words, thereby the first end of the first separation space and the second end of the second separation space are in the same end of the separation vessel of the droplet separator. The fact that the necessary connections are in the same end of the droplet separator often facilitates the installation of the device.
In an embodiment of the invention the elongated separation vessel is installed mainly in a horizontal position. Thereby, if the partition plate is mainly horizontal, it divides the separation vessel into two mainly horizontal separation parts. The elongated separation vessel can also be placed in a vertical or inclined position.
In an embodiment of the invention the first and second separation space are approximately equally large when it comes to volume. In other words the partition plate is placed approximately in the middle of the separation space. The volume of the first and the second separation space may differ by for example less than 10% or less than 20%. In an embodiment of the invention refrigerant is led approximately the same distance in the first and the second separation space.
In an embodiment of the invention the partition plate is in its one end closed and in its other end perforated. Through the openings the vaporized refrigerant is led from one side of the partition plate to the other, i.e. from the first separation space to the second separation space. Typically the partition plate is closed in that end, where the inlet connections for the vaporized refrigerant open in the first separation space, i.e. in the first end of the separation vessel. Typically, on the second side of the partition plate, in the second separation space, this same closed end of the partition plate delimits the second end of the separation vessel, i.e. the end from where the connections for leading refrigerant to the refrigerating machinery start.
In an embodiment of the invention a baffle plate is attached on top of the perforated part of the partition plate in the second separation space, which baffle plate is directed first perpendicularly against the direction of the perforated part and then bent towards the second end of the separation vessel. The baffle plate divides the second separation space into two smaller parts. The object of the baffle plate is to turn the flow of refrigerant, which has flowed into the second separation space, in a controlled manner toward the second end of the separation vessel. In an embodiment the baffle plate is in the middle of the perforated part of the partition plate, in such a manner that at least 30% of the perforation remains on each side of the baffle plate.
The solution according to the invention can be carried out with various heat exchangers, such as with plate heat exchangers or pipe heat exchangers. In an embodiment a heat exchanger refers to a plate heat exchanger according to the so-called Plate & Shell™ technology developed by the applicant, which plate heat exchanger comprises a stack of plates formed by heat exchanger plates and a shell surrounding it. The stack of plates is formed of several plate pairs. Each plate pair is formed of two heat exchanger plates, which are welded together at least at their outer periphery. Each heat exchanger plate has at least two first openings for the flow of the first heat exchange medium. Adjacent plate pairs are fastened together by welding or by otherwise combining the first openings of two adjacent plate pairs to each other. Thus, the first heat exchange medium can flow from a plate pair to another via the first openings. The second heat exchange medium is arranged to flow inside the shell in the spaces between the plate pairs.
Inlet and outlet connections for the first as well as for the second heat exchange medium have been arranged through the shell of the Plate & Shell™ plate heat exchanger. The inlet and outlet connection of the first heat exchange medium has been arranged in connection with the inner parts of the stack of plates, i.e. with the inner parts of the plate pairs. The primary circuit of the plate heat exchanger is thus formed between the inlet and outlet connection of the first heat exchange medium, inside the plate pairs. The inlet and outlet connection of the second heat exchange medium has been arranged in connection with the inside of the shell, i.e. with the outside of the stack of plates, i.e. with the outer sides of the plate pairs. In other words, the secondary circuit of the plate heat exchanger is formed between the inlet and outlet connection of the second heat exchange medium, inside the shell, in the spaces between the plate pairs. Typically, the primary and secondary circuits are separate from each other, i.e. the first heat exchange medium flowing in the inner part of the stack of plates cannot get mixed with the second heat exchange medium flowing in the shell, i.e. outside the stack of plates. Thus, the first primary heat exchange medium flows in every other space between two plates and the second secondary heat exchange medium flows in every other space between two plates of a plate heat exchanger according to the invention.
The invention is described in more detail below with reference to the enclosed schematic drawing, in which
For the sake of clarity, the same reference numbers have been used for parts corresponding to each other in different examples.
In the structures according to the invention in
The partition plate 13 can be inclined in relation to the horizontal plane by for example 1-10%. Thus the droplets, which have fallen onto it, flow away. A suitably sized gap can be arranged between the partition plate 13 and the inner wall 24 of the vessel 1, from which gap the droplets can flow to below the plate.
Only one advantageous embodiment of the invention is shown in the Figures. The Figures do not separately show matters that are irrelevant in view of the main idea of the invention, known as such or obvious as such for a person skilled in the art. It is apparent to a person skilled in the art that the invention is not limited exclusively to the examples described above, but that the invention can vary within the scope of the claims presented below. The dependent claims present some possible embodiments of the invention, and they are not to be considered to restrict the scope of protection of the invention as such.
Number | Date | Country | Kind |
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20060915 | Oct 2006 | FI | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/FI2007/000243 | 10/12/2007 | WO | 00 | 10/12/2010 |
Publishing Document | Publishing Date | Country | Kind |
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WO2008/046951 | 4/24/2008 | WO | A |
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Number | Date | Country | |
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20110016892 A1 | Jan 2011 | US |