The present invention relates to the freeing of seized valves and in particular to the freeing of seized valves which are opened and closed by rotating a valve actuating stem projecting out of a valve housing.
Flow control valves of all types (e.g. for controlling the flow of water, gas, oil etc.) are frequently left completely undisturbed in the same position for extended periods of time, sometimes as long as tens of years. The valves may remain in a fully closed or fully open position or in an intermediate position between the two extremes.
When such valves are not regularly actuated it is common for scale to be deposited on the internal components of the valve, particularly on the valve actuating stem which must be rotated in order to change the degree of opening of the valve. The build up of scale can be so severe that it becomes impossible to actuate the valve, particularly if the valve has not been used for many years.
Known techniques to free seized valves typically only enable the simple application of an impact force to the valve-actuating stem in one direction along its longitudinal axis, which in many cases is inadequate to efficiently free the seized valve.
In view of the foregoing, there is a need for improved techniques to provide a method and apparatus which enable such seized valves to be freed.
The present invention is described and illustrated by way of example, and not by way of limitation, in the figures of the accompanying drawings and in which like reference numerals refer to similar elements and in which:
Unless otherwise indicated the above figures are not necessarily drawn to scale.
To achieve the forgoing and other objects and in accordance with the purpose of the invention, a variety of improved substrate structures and substrate fabrication techniques are described.
In accordance with a first aspect of the present invention, a method of freeing a seized valve having an elongate valve actuating stem projecting out of the valve comprises repeatedly applying an impact force to the valve actuating stem along its longitudinal axis.
Preferably, the impact force is applied to the valve actuating stem alternately in opposite directions along its longitudinal axis.
The repeated application of the impact force to the valve actuating stem along its longitudinal axis induces vibration and, as a result of the inherent tolerances of the components within the valve, causes movement of those portions of the valve causing seizure. This dislodges scale and other deposits and enables the valve to be moved.
The repeated application of the impact force may occur simultaneously with application of a torque to the valve actuating stem. Alternatively, torque may be applied to the valve stem after repeated application of the impact force.
In accordance with a second aspect of the present invention, an apparatus for freeing a seized valve having an elongate valve actuating stem projecting out of the valve comprises means for repeatedly applying an impact force to the valve actuating stem along its longitudinal axis.
In another embodiment, the apparatus comprises means for applying the impact force to the valve actuating stem alternately in opposite directions along its longitudinal axis.
Some embodiments of the present invention may comprise gripping means, by way example but not limitation, a plurality of jaws, for gripping and engaging with a projecting portion of the valve actuating stem when an impact force is applied in a first direction to allow the gripping means to allow an impact force to be applied to the valve actuating stem in the opposite direction.
Other features, advantages, and object of the present invention will become more apparent and be more readily understood from the following detailed description, which should be read in conjunction with the accompanying drawings.
The present invention is best understood by reference to the detailed figures set forth herein.
Embodiments of the invention are discussed below with reference to the Figures and description set forth herein. However, those skilled in the art will readily appreciate that the detailed description given herein with respect to these figures is for explanatory purposes as the invention extends beyond these limited embodiments.
Referring firstly to
With reference to
The shank 20 also carries a further collar 26 which in turn carries four downwardly depending fingers 28, each finger 28 adapted to engage the outer face of a respective one of the fingers 24 of the collar 23. The outer face of each of the fingers 24 is planar and slopes downwardly such that movement of the collar 26 towards the collar 23 causes the fingers 24 of the first collar 23 to flex inwardly.
The inner face of each of the fingers 24 is provided with a plurality of transversely extending upwardly directed teeth or barbs 30 which, as will be explained, are adapted to engage the outer faces 18a to 18d of the boss 12 of the valve stem.
The opposite end of the shank 20 is threaded externally at 32 for connection to a device (by way of example, and not limitation, a pneumatic or electrical power tool) for transmitting angular torque to the shank in a known manner. The uppermost end of the shank 20 is also provided with a threaded recess 34 for receipt of the nose of a vibration device (not illustrated) for applying longitudinal vibration to the shank 20.
In use, typically, the apparatus is positioned over the free end of a valve stem 10 such that each the teeth 30 of each of the fingers 24 of the collar 22 lie in contact with a respective one of the inclined faces 18a to 18d of the valve stem boss 12. The torque-applying device is then attached to the shank 20 as is the vibration device. Normally, the vibration device will be activated first of all, which will cause the shank 20 to vibrate in the longitudinal direction such that it moves to and fro along its longitudinal axis. As the shank 20 moves downwardly, the impact head 22 contacts the upper face 16 of the valve stem boss 12. At the same time, the collar 26 moves downwardly with respect to the collar 23, causing the fingers 28 of the collar 26 to move relative to the fingers 24 of the collar 23, thereby displacing the fingers 24 inwardly, causing the elongate teeth 30 to bite into and engage with the outer faces 18a to 18d of the valve stem boss 12. Thus, as the shank 20 moves upwardly, the valve stem boss 12 and the valve stem 10 are also pulled upwardly.
The rapid upward and downward movement of the valve stem 10 along its longitudinal axis causes deposits, such as scale, on the valve stem to be dislodged, thereby allowing the valve stem to be rotated by means of the pneumatic or other power tool. The vibration may continue as the torque applying device rotates the shank 20 or may cease prior to rotation of the shank 20.
The vibration device might typically comprise an impact producing device such as a powered hammer arrangement whose output is connected via a spring, wherein the spring is understood to be any suitable energy storing device capable of returning a force in a direction opposite to the initial impact of the vibration, or impacting, device (by way of example and not limitation, a metal, hydraulic or pneumatic spring) to the apparatus. The powered hammer will provide the impact in the downward direction, whereas the spring will provide the impact in the opposite direction. Those skilled in the art will appreciate, however, that other types of vibration, or impacting, devices and alternative passive/active mechanisms to produce a force in the opposite direction of the vibration/impacting device could be used.
The embodiment illustrated in FIGS. 3 to 5 comprises a planar drive plate 50 from which a cylindrical attachment boss 52 projects perpendicularly from one face. A guide plate 54 is secured to the undersurface of the drive plate 50 by means of four cap screws 56 and two pairs of opposed retainer plates 58 are secured to the guide plate 54 by means of a respective securing pin 60. Each pin 60 also retains a tapered wedge member 62, which is constrained to move vertically by sliding engagement with its associated retainer plate 58.
The guide plate 54 also receives and retains two opposed pairs of jaws 64, the inner face of each jaw being inclined to correspond to the inclination of the faces of the valve stem boss and comprising laterally extending teeth 66, corresponding to the teeth 30 in the first embodiment. The jaws 64 are permitted a small degree of vertical movement, being limited in the downward direction by engagement of an enlarged head 65 against a shoulder 67 in the guide plate 54 and being limited in the upward direction by abutment of the head 65 against the underside of the drive plate 50. The guide plate 54 also receives and retains an impact head 68.
In use, and as illustrated in
As the drive plate 50 moves downwardly, the impact head 68 engages the upper planar face 16 of the valve stem boss 12. The downward movement of the drive plate 50 also causes the tapered wedges to move downwardly with respect to the jaws 64, causing the jaws to deflect inwardly and causing the teeth of the jaws to engage the outer faces of the valve stem boss. As the drive plate moves upwardly, the engagement of the teeth of the jaws 64 with the valve stem boss causes the valve stem boss 12 and the valve stem 10 to be moved upwardly, and the upward and downward motion of the valve stem continues as long as the vibration inducing apparatus is actuated. This causes any scale or other deposits on the valve stem to be loosened, thereby facilitating its rotation. The valve stem may then be rotated by actuating the torque-inducing apparatus, either during or after vibration. The vibration device may conveniently be the same as that used for the first embodiment.
The embodiment of
The upper end of the cap 70 is also provided with a recess for receipt of apparatus for applying a torque and longitudinal vibration to the cap 70, as for the previous embodiment. As for the other embodiment, the cap 70 is first of all vibrated to dislodge scale and other deposits from the valve stem 10 and then the torque applying apparatus is actuated to rotate the valve stem. The vibration device may conveniently be the same as that used for the first embodiment.
FIGS. 8 to 10 illustrate, according to an embodiment of the present invention, a wheel handle 90 which is secured to the boss 12 of a valve stem 10. The wheel 90 comprises an outer annulus 92 and four spokes 94 arranged at right angles to one another and connected to the boss 12 (not shown in
As shown in
As for the previous embodiments, the vibration-inducing device (which conveniently may be the same as for the previous embodiments) is firstly actuated. During downward motion of the shank 96, the engagement of the shank 96 with the lug 12 causes the valve stem to move downwardly. Upon movement in the opposite direction, the engagement of the hooked portions 104 of the arms 102 causes the wheel and therefore the boss 12 and valve stem 10 to be moved upwardly. Continuous upward and downward movement of the valve stem in this way dislodges scale and other deposits and allows the valve stem to be rotated by means of the rotation inducing device, either during or after vibration.
The present invention is not restricted to the details of the foregoing embodiments; as those in the art will appreciate, a multiplicity of alternative approaches exist which are in accordance with the teachings and the spirit set forth therein. For example, in the first, second and fourth embodiments, the jaws need not be clamped to the boss 12 by means of a clamping force applied as a result of impact from the vibration device. Instead, or in addition, the jaws may be urged into clamping engagement with the boss hydraulically, pneumatically, magnetically, electrically or by any other suitable means.
Referring next to
For more details on the apparatus of
The tapered jaw arrangement 120 comprises four identical jaw members 140 corresponding to the four faces of the tapered boss 12 to be gripped. In this embodiment, the inner faces 142 of the jaw members 140 are basically planar but taper inwards towards the upper ends of these members and carry teeth which are preferably upwardly directed as in the earlier embodiments. The radially outer surfaces of the jaw members 140 are arcuate and received within arcuate depending retainer members 144 of the tapered interlocking retainer 122. The outer faces of the jaw members 140 and the inner members of the depending retainer members 144 carry circumferential threads, which assist in holding the jaw members in position relative to the container members 144. The upper ends of the jaw members are carried by a ring 146, which is trapped within an annular recess 148 in a piston member 150 of the piston assembly 126 (shown in
In typical use, by applying hydraulic fluid to the chamber 162, the piston can be raised within the cylinder 152, by way of example, typically by about 1 cm., to thereby raise the jaw members 140. Raising the jaw members causes them to move inwardly and grip the boss 12, the threads on the outer faces of the jaws cooperating with the threads on the inner faces of the retainers 144 to hold the jaws in position. By this means the tapered boss 12 is gripped rigidly relative to the cylinder 152. Removal of the oil pressure in chamber 162 enables the jaws to be released, this being assisted by the downward force of the spring 170 to give a quick-release action.
The cylinder 152 and the apparatus of
The upper end of the rod 172 carries the crossbar/handle bar 134 which itself carries a mass 138 which can be varied to suit the application, as will be appreciated by those skilled in the art.
It will be noted from
Having fully described at least one embodiment of the present invention, other equivalent or alternative apparatus and methods of freeing of seized valves according to the present invention will be apparent to those skilled in the art. For example, it will be appreciated by those skilled in the art that:
The invention has been described above by way of illustration, and the specific embodiments disclosed are not intended to limit the invention to the particular forms disclosed. The invention is thus to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the following claims.
This application claims priority to International Patent Application No. PCT/GB02/03917 by Robert Peter Enston