Information
-
Patent Grant
-
6692186
-
Patent Number
6,692,186
-
Date Filed
Wednesday, December 11, 200223 years ago
-
Date Issued
Tuesday, February 17, 200422 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
- Law Office of Ray R. Regan, P.A.
-
CPC
-
US Classifications
Field of Search
US
- 405 36
- 405 49
- 405 39
- 405 40
- 405 270
- 052 11
- 052 16
- 403 300
- 403 305
- 210 170
- 210 747
-
International Classifications
-
Abstract
An apparatus and method for lining ditches is provided. The apparatus and method for lining ditches, according to the present invention, includes a plurality of substantially corrugated liner sections, preferably made of a thermoplastic material such as polyethylene. Each liner section is designed to be assembled by detachably engaging ends of ditch liner sections. A sealant that does not bond with the material from which the liner sections are made may also be included. An inlet/outlet channel is included. The inlet/outlet channel is removably connectable with at least one end of a liner section by snapping together the two components. A liner section in the form of a splitter section also is provided. A splitter section permits rerouting the flow of water in a variety of directions through a ditch lined with the apparatus of the present invention. Also, a diverter section is included for diverting water from one flow direction through the ditch to a point or area of application of water. In addition, an adaptor also is included. An adaptor may be used to interconnect incompatible liner sections.
Description
FIELD OF THE INVENTION
The present invention pertains generally to transportation of water. More particularly, the new and useful invention claimed in this document pertains to a ditch liner system for conveying water through earthen irrigation ditches. The present invention is particularly, but not exclusively, useful for providing both an apparatus and method for detachably connecting liner sections by snapping liner section ends together to secure individual sections to form a ditch liner system within a ditch. The present invention also is useful for directing water flow into, among, and from interconnected ditch liner sections and ditches in such a way as to reduce water loss during transportation of water through the system of ditch liners practiced in accordance with the present invention.
BACKGROUND OF THE INVENTION
Ditches formed in the earth for conveying water to a point or area of use have been common for generations throughout the world. Ditches have been used to transport both potable and irrigation water. Earthen irrigation ditches continue to be significant transporters of water, particularly to convey surface irrigation water to crops. As used in this document, the term “ditch” includes any excavation dug in the earth that may be referred to as a drain, channel, canal or acequia. Earthen ditches, relying on principles of gravity flow to transport water along descending elevations of a ditch, continue to be popular because they provide low-cost irrigation systems.
During transportation of water through earthen ditches unlined by a material other than dirt, significant quantities of that ever more precious commodity, water, are lost because of seepage, erosion, trans-evaporation and other causes. Tests indicate that as much as 80-90% of water may be lost during transportation through an unlined earthen ditch before water is delivered to a point or area for application and use.
Accordingly, a number of approaches, suggestions and means for lining earthen ditches have been proposed or suggested. At least one prior approach for lining earthen ditches includes concrete. Concrete, however, is expensive to install, is substantially permanent, and requires erection of forms into which concrete must be formed to create necessary shapes. Other proposals for lining ditches have included use of various forms of metal, most often alloys of steel. Metal liners, however, have proven too rigid, too heavy to install easily, and unacceptable for a variety of environmental reasons. Polyvinyl chloride (“PVC”) also has been used, but in many locales liners made of PVC must be buried beneath ground because of environmental concerns.
Additional limitations of those prior approaches to transporting water through earthen ditches are significant. Not only are large quantities of water lost through seepage, erosion and evaporation, but unlined earthen ditches must constantly be maintained, cleaned and repaired to avoid further loss of water through wall collapse, accumulated debris, absorption through dirt walls, and capillary action. Repair and maintenance of ditches is costly and labor intensive. Limitations of prior approaches that involved lining earthen ditches with a variety of materials such as concrete, metal and more recently one or more forms of polyvinyl chloride materials, are expensive and unresponsive to modern environmental concerns. Such materials have proven difficult to install in remote geographical areas, inflexibly positioned once installed, and often require major construction efforts often neither practical nor affordable. Such materials also do not allow making component ditch parts that snap together to form a detachable but locked joint. Inability to readily direct and redirect water flow to other ditches or in other directions using concrete or steel also is a significant limitation on their use.
An exemplary solution to problems associated with lining earthen ditches was provided by one of the present inventors in U.S. Pat. No. 6,273,640 B1, issued to Kenneth L. Suazo on Aug. 14, 2001 (“Suazo Patent”). The Suazo Patent provided an irrigation ditch liner system comprising a plurality of liner sections that are semi-cylindrical in shape and employ a sem-cylindrical connector piece to connect liner sections along the course of a ditch.
To appreciate the additional advantages of the present invention, it is important first to appreciate the significant distances that an interconnected system of liner sections may traverse in a field environment during use and operation of the present invention. Ditch lengths exceeding five thousand feet are not uncommon. In many field environments, the rate at which water flows through a ditch also is significant. Frequently, a ditch master, or similar official, notifies a property owner when water for irrigation has been released upstream. It thereafter becomes the responsibility of the ditch owner to secure the allotment of water before it passes downstream.
It also should be appreciated that loss of water, commonly referred to as “seepage loss,” may be considerable. At least one report issued by New Mexico State University entitled “Field/laboratory Studies for the FastDitch Lining System,” dated Feb. 10, 2002 (“Report”), indicates the results of tests conducted over a nine day interval. Total water losses during the nine day test period were estimated to be 14,245,010 gallons, or 85.8% of total flow, when water was conducted through an unlined earthen ditch. The report attributes most water losses to existing vegetation overgrowth, tree root systems, gopher holes, evaporation, and seepage or percolation. On the other hand, that same report, based on field measurements taken with the liner system disclosed in the Suazo Patent installed in the same earthen ditch, showed a total loss of only 7.3% of total flow.
The present invention seeks to eliminate even that small amount of seepage loss. Further optimizations in connection with the Suazo Patent may be achieved as provided in connection with the present invention by providing alternative features and elements desirable for increasing the range and variety of differing applications and environments in which the present invention maybe used. As indicated, a previously unaddressed need exists for a new, useful and improved apparatus and method for lining ditches that is easy to install, lightweight, will transport water efficiently at larger than customary flow rates while also reducing loss of water during conveyance, and will reduce maintenance problems that accompany insiltation, cleaning and maintenance of conventional earthen ditches and ditch liners.
SUMMARY OF THE INVENTION
Given the conventional solutions for attempting to solve problems associated with conventional ditch liners, it would be desirable, and of considerable advantage, to provide an apparatus and method for transporting water through an earthen ditch that is lightweight, easy to install with readily available common tools and equipment, is capable of transporting water efficiently at larger than normal or conventional flow rates, yet significantly reduces water loss during transportation of water through a system of ditch liners. It would also be desirable to provide an apparatus and method for transporting water through an earthen ditch that is comparatively less expensive, is aesthetically pleasing in the operative environment, is environmentally friendly, and requires no unique skills to assemble, install, and maintain.
The present invention provides numerous advantages in connection with an apparatus and method for transporting water through an earthen ditch. At least one advantage of the present invention is that it provides an apparatus and method for lining ditches that is manufactured and constructed of materials that are environmentally safe, non-toxic, and completely recyclable.
Yet another advantage of the present invention is a unique feature that allows liner sections to be snapped together for assembly into a ditch liner system. Any number of various and varying liner sections formed with locking channel segments in accordance with the present invention may be assembled into a system for transporting water through a ditch. The handle assemblies also facilitate ease of assembly of ditch liner sections while on the bank of a ditch, rather than in the ditch. When snapped together, the ditch liner sections are removably locked together and will remain detachably interconnected until snapped apart or unlocked. Snapped together locking channel segments, in accordance with the present invention, form a substantially water tight seal between locking channel segments. Snapped together locking channel segments therefore substantially eliminate loss of water through seepage and similar causes of water losses.
The advantages obtained because of the capability of snapping together and snapping apart a number of ditch liner sections also permit assembly of a series of interconnected ditch liner sections before installation of an assembled ditch liner assembly in a ditch. As used in this document, the terms “ditch liner section,” “liner section,” “liner,” and “section” mean, without limitation, the components described in this document that may be removably connected to form the apparatus, method and system for transporting water in accordance with the present invention. The terms therefore include a ditch liner section, an inlet/outlet box or channel, a diversion section, an adaptor, and a splitter section as described and claimed in this document.
Another advantage of the present invention is its ability to transport water efficiently and at larger than customary flow rates, while reducing ditch insiltation, cleaning and maintenance, while significantly reducing water loss.
Yet another advantage of the present invention is its capability to withstand climate and temperature changes, as well as puncture shear from domestic and wild animals.
Still another advantage of the present invention is its low cost of installation, particularly in comparison with traditional materials used to line earthen ditches such as concrete, metal, and PVC materials.
Another advantage of the present invention is its flexible capability to adapt to the contour and configuration of already extant generally meandering ditches and ditch interconnections, and to connect open ends of ditches that might otherwise be unconnectable.
Still another advantage of the present invention is its capability to inexpensively and readily divert flows of water in different directions as needed not only based on the course and courses of interconnected ditches, but also to efficiently deliver the water at the proper place for irrigation.
Another advantage of the present invention is that it provides unique apparatus and methods for interconnecting the sections of the liner system, which also contributes to reducing seepage, flow stoppage and other losses of water at the point of connection or joint between liner sections.
Yet another object of the present invention is to provide a transportable, flexible, and light weight ditch liner system that can be installed either in existing or newly constructed irrigation gravity flow ditches and laterals.
Another advantage of the present invention is that its light weight allows preassembly of a number of ditch liner sections before placement in the ditch.
Yet another advantage of the apparatus and method for transporting water through an earthen ditch is the capability to reroute selected ditch liner sections, and therefore the water that the selected ditch liner sections transport, through a wide range of changes in direction.
Another advantage of the present invention is to channel water into and from an assembly of ditch liner sections.
Still another advantage of the present invention is the capability to attach together dissimilar or incompatible ditch liner sections by use of an adaptor.
Another advantage of the system for transporting water through an earthen ditch is the capability of diverting water from the system to flow in a different direction.
Yet another advantage of the present invention is an apparatus and method for lining ditches, according to the present invention, which respectively are easy to use and to practice, and cost effective for their intended purposes.
These and other advantages of the present invention are achieved by providing a plurality of ditch liner sections, preferably substantially corrugated, and preferably substantially made of polyethylene. Each liner section is designed to be assembled either by snapping together ends of the ditch liner sections, or by interposing an adaptor formed to snap together sections with incompatible locking channel segments as defined below. The terms “snap together,” and variations of those terms as used in this document, refer to the feature and capability of locking channel segment on the end of a liner section to lock together with a locking channel segment on another liner section to form a substantially leak-free seal, and to remain detachably connected during use. A sealant that does not bond with the material used to make the ditch liner sections, referred to as “nonbonding,” may also be included.
The apparatus, method and system for transporting water, in accordance with the present invention, also includes an inlet/outlet channel. The inlet/outlet channel is demountably engageable with at least one locking channel segment in at least one end of a liner section. The inlet/outlet channel is provided to make a smooth transition of water flow either from a water source into a ditch or from a ditch. In addition, a liner section in the form of a splitter section is provided. A splitter section permits rerouting the flow of water in different directions through a ditch lined with the apparatus of the present invention. A splitter also allows direction and redirection of water flow through one or more ditches despite a wide range of changes in water flow direction. Also, a diverter section is included for diverting water from one flow direction through the ditch to a point or area of application of the water.
An adaptor also is included. An adaptor may be used to connect incompatible liner sections. As used in this document, the term “incompatible liner sections” or “incompatible locking channel segments” means that one or more locking channel segments when positioned for assembly does mate with the next locking channel segment on another liner section. The two incompatible locking channel segments may not be snappably engageable because both locking channel segments may be male locking channel segments, or both may be female locking channel segments. Incompatibility of locking channel segments may occur due to the configuration of a ditch or system of ditches, or because the combinations and permutations of various liner sections used to construct a system for transporting water through a ditch or system of ditches interposes incompatible locking channels. The problem of incompatible locking channel segments is solved in the present invention by use of an adaptor. The adaptor is formed to accommodate interconnection of incompatible locking channel segments.
The present invention, therefore, is useful for forming a system for transporting water through a ditch that substantially eliminates water seepage, is sufficiently lightweight to be easily assembled and placed into an earthen ditch, and may be disassembled for relocation, repair, or other purpose, yet remains fixed in the ditch during operation and use.
The foregoing has outlined broadly the more important features of the invention to better understand the detailed description which follows, and to better understand the contribution of the present invention to the art. Before explaining at least one embodiment of the invention in detail, it is to be understood that the invention is not limited in application to the details of construction, and to the arrangements of the components, provided in the following description or drawing figures. The invention is capable of other embodiments, and of being practiced and carried out in various ways. Also, the phraseology and terminology employed in this disclosure are for purpose of description, and should not be regarded as limiting.
It will become apparent to one skilled in the art that the claimed subject matter as a whole, including the structure of the apparatus, and the cooperation of the elements of the apparatus, combine to result in a number of unexpected advantages and utilities. The advantages and objects of the present invention, and features of such an apparatus and method for lining a ditch, will become apparent to those skilled in the art when read in conjunction with the accompanying following description, drawing figures, and appended claims.
As those skilled in the art also will appreciate, the conception on which this disclosure is based readily may be used as a basis for designing other structures, methods, and systems for carrying out the purposes of the present invention. The claims, therefore, include such equivalent constructions to the extent the equivalent constructions do not depart from the spirit and scope of the present invention. Further, the abstract associated with this disclosure is neither intended to define the invention, which is measured by the claims, nor intended to be limiting as to the scope of the invention in any way.
The novel features of this invention, and the invention itself, both as to structure and operation, are best understood from the accompanying drawing, considered in connection with the accompanying description of the drawing, in which similar reference characters refer to similar parts, and in which:
BRIEF DESCRIPTION OF THE DRAWING
FIG. 1
is a perspective view of the apparatus and method for lining ditches in an operative environment within an earthen ditch;
FIG. 2A
is a perspective view of two ditch liners in accordance with the present invention;
FIG. 2B
is a perspective view of the handle assemblies of the present invention;
FIG. 3A
is a perspective view of the first locking channel segment and the second locking channel segment, according to the present invention, snapped together;
FIG. 3B
is a perspective view of the first locking channel segment and the second locking channel segment separated from one another;
FIG. 3C
is an end view of the first locking channel segment and the second locking channel segment snapped together;
FIG. 4A
is a perspective view of an inlet/outlet box according to the present invention;
FIG. 4B
is a side view of the inlet/outlet box;
FIG. 4C
is a top view of the inlet/outlet box;
FIG. 4D
is a front view of the inlet/outlet box;
FIG. 5A
is a perspective view of the splitter according to the present invention;
FIG. 5B
is a side view of the splitter;
FIG. 5C
is a top view of the splitter;
FIG. 5D
is a front view of the splitter;
FIG. 6A
is a perspective view of the diverter section according to the present invention;
FIG. 6B
is a side view of the diverter section;
FIG. 6C
is a top view of the diverter section;
FIG. 6D
is a front view of the diverter section;
FIG. 7A
is a perspective view of a male-female-male adaptor according to the present invention;
FIG. 7B
is a side view of the male-female-male adaptor;
FIG. 7C
is a top view of the male-female-male adaptor;
FIG. 7D
is an end view of the male-female-male adaptor;
FIG. 8A
is a perspective view of a female-male-female adaptor according to the present invention;
FIG. 8B
is a side view of the female-male-female adaptor;
FIG. 8C
is a top view of the female-male-female adaptor; and
FIG. 8D
is an end view of the female-male-female adaptor.
DESCRIPTION OF A PREFERRED EMBODIMENT
Briefly, the present invention provides an apparatus and method for lining ditches. In a preferred embodiment of the present invention, the apparatus and method for lining ditches includes a plurality of substantially corrugated ditch liner sections that are substantially semi-cylindrical in shape. In a preferred embodiment of the present invention, the plurality of substantially corrugated ditch liner sections are made of polyethylene. The plurality of ditch liner sections are designed to be assembled by snapping together opposing ends of the ditch liner sections. Snapping together the ditch liner sections results in a detachably locked together series of liner sections. A sealant that does not bond with the ditch liner sections may also be included.
In a preferred embodiment of the present invention, an inlet/outlet channel is included. The inlet/outlet channel is detachably and removably engageable with at least one end of a ditch liner section. The inlet/outlet channel is provided to make a smooth transition of water flow from a water source into a ditch or from a ditch. In addition, a liner section in the form of a splitter is provided. A splitter section permits rerouting the flow of water in different directions through a ditch lined with the apparatus of the present invention. A splitter section also allows direction and redirection of water flow through one or more ditches despite a wide range of changes in water flow direction. Also, a diverter section is included for diverting water from one flow direction through the ditch to a point or area of application of the water.
An adaptor also is included in a preferred embodiment of the present invention. An adaptor may be used to connect incompatible liner sections. As used in this document, the term “incompatible liner sections” means that one or more locking channels of one or more liner sections to be positioned in a ditch are not snappably engageable with another locking channel because both are male locking channels, or both are female locking channels. This incompatibility of locking channels may occur due to the configuration of a ditch or system of ditches, or because the combinations and permutations of various liner sections used to construct a system for transporting water through a ditch or system of ditches interposes incompatible locking channels. The problem of incompatible locking channel segments is solved by use of an adaptor. The adapter is formed of at least three locking channel segments to accommodate interconnection of the incompatible locking channel segments.
The present invention, therefore, is useful for forming a system for transporting water through a ditch that substantially eliminates water seepage, is sufficiently lightweight to be easily assembled and placed into an earthen ditch, and may be disassembled for relocation, repair, or other purpose, yet remains fixed in the ditch during operation and use.
FIG. 1
shows the apparatus for lining ditches in an operative configuration. Referring initially to
FIG. 1
, the apparatus for lining ditches is shown and generally designated
10
. As shown by cross-reference between
FIGS. 1 and 2
, an apparatus for lining ditches is provided that, in its broadest context, includes a plurality of substantially polyethylene ditch liner sections
12
formed with a series of corrugations
18
. Each of ditch liner sections
12
a,b
is designed to be assembled by snapping together opposing ends
14
a,b
of ditch liner sections
12
as shown by cross-reference between
FIGS. 1 and 2
. A sealant
16
, preferably one that does not bond with the material from which ditch liner sections
12
a,b
, are made may also be included. Sealant
16
is best shown diagrammatically in
FIG. 3C
by the dark line between the ditch liner sections.
More specifically, apparatus for lining ditches
10
, in a preferred embodiment of the present invention, includes plurality of substantially corrugated polyethylene ditch liner sections
12
(collectively, “liner sections,” and individually, “liner section”). Although dimensions of liner sections
12
a,b
are not a material consideration in connection with the present invention, in a preferred embodiment of the present invention each liner section
12
a,b
as shown by cross-reference between
FIGS. 1-2
is formed with a maximum diameter of 36″ across corrugated sections, shown as D
1
. The length D
2
of each liner section in a preferred embodiment is 5′ 6″, with 2.5″. The corrugations contribute to making each individual liner section, and an interconnected ditch liner system, flexible yet at the same time capable of maintaining shape during operation. The corrugations also temporarily trap accumulated sediments for retrieval or ultimate removal. As will be evident to one skilled in the art, the lengths and widths of liner sections may be varied during the process of manufacturing to accommodate a wide range of sizes and dimensions of ditches in which liner sections
12
a,b
are deployed. In the preferred embodiment of the present invention, liner sections are manufactured through rotational molding processes to achieve the monolithic construction of the interrelated elements and components of the present invention.
Also, in a preferred embodiment of the present invention, liner sections
12
a,b
are formed of Medium Density Polyethylene (“MDPE”) material. Although material used in the manufacture of one or more liner sections
12
a,b
is not a material consideration or limitation of the present invention, in a preferred embodiment of the present invention liner sections
12
a,b
and related liner sections and components of the system for transporting water through ditches are manufactured of medium to high density polyethylene or other thermoplastic materials. At least one advantage of the polyethylene or other thermoplastic materials is that such materials are unpalatable to rodents that otherwise might bore holes through the liner sections. Yet another advantage of the thermoplastic material is that burn tests indicate the material is highly resistant to heat and fire, a significant advantage given the propensity of property owners to burn rubbish and grasses adjacent ditches. Such materials also contribute to the flexibility, lightness, and environmental usefulness of the system. At least one commercial formulation of the polyethylene is provided by Nova Chemical NOVAPOL™, Serial No. TR-0535-UGhexene MDPE.
In a preferred embodiment of the present invention, liner section
12
is formed with a distal end
22
and a proximal end
24
. As perhaps best shown by cross-reference between FIGS.
2
and
3
A-
3
C, a first locking channel segment
26
is monolithically formed adjacent distal end
22
of liner sections
12
a,b
. In addition, a second locking channel segment
28
is monolithically formed adjacent proximal end
24
of liner sections
12
a,b
for snapable interconnection between first locking channel segment
26
and second locking channel segment
28
. A plurality of handle assemblies
30
a,b
also are monolithically formed in liner sections
12
a,b
as best show in FIG.
2
B. In a preferred embodiment of the present invention, plurality of handle assemblies
30
a,b
are formed substantially adjacent first locking channel segment
26
and second locking channel segment
28
. As will be evident to one skilled in the art, the location of plurality of handle assemblies
30
a,b
is not a material limitation of the present invention. Plurality of handle assemblies
30
a,b
serves at least two functions, contributing to ease in porting liner sections
12
a,b
from one location to another, and for contributing to securing installation and deployment of liner sections
12
a,b
in a ditch as described below. In addition, at least one hole
32
is formed in plurality of handle assemblies
30
a,b
for removable insertion of a 34 rod for securing the one or more liner sections
12
a,b
to a ditch. Because at least one hole
32
may be formed in any or all handles assemblies
30
provided for in this document, an example of at least one such hole
32
a
is shown only in handles assembly
30
in FIG.
4
A. In a preferred embodiment of the present invention, rod
34
used to secure the one or more liner sections
12
a,b
is preferably a number three (#
3
) rebar. Appropriate lengths of rebar may be installed through at least one hole
32
formed in a handle assembly
30
for insertion into adjacent earth. As will be evident to one skilled in the art, the dimensions of rod
32
are not a material limitation on the present invention.
In a preferred embodiment of the present invention, as best shown by cross-reference between
FIGS. 3A-3C
, first locking channel segment
26
is monolithically formed in distal end
22
of liner sections
12
a
. First locking channel segment
26
extends inwardly radially from distal end
22
of liner sections
12
a
a predetermined distance D
3
from distal end
22
of liner section
12
a
. First locking channel segment
26
includes a first flange
36
. First flange
36
is formed with an anterior end
38
and a posterior end
40
. Anterior end
38
of first flange
36
is monolithically connected to a first arm extension
42
of a first curved notch member
44
. A first leg
46
also is included in first locking channel segment
26
, formed with a leading end
48
and a following end
50
. First leg
46
is monolithically connected to a second arm extension
52
of first curved notch member
44
. An acute angle is formed between first flange
36
and first arm extension
42
, with the first curved notch member
44
forming the apex of the acute angle. The acute angle is best shown by reference to
FIG. 3A
as Angle A. First locking channel segment
26
also includes a first duct
54
monolithically formed with a first beam
56
having opposing substantially semicircular grooves
58
a,b
. Opposing substantially semicircular grooves
58
a,b
have recessed ends
60
a,b
. One of recessed ends
60
a,b
is monolithically connected to leading end
48
of first leg
46
. First locking channel segment
26
also includes a second leg
62
monolithically connected to the other of the opposing substantially semicircular grooves
58
b
. Second leg
62
also includes a leading end
48
′ and a following end
50
′. Following end
50
′ of second leg
62
is connected monolithically to a second curved notch member
64
formed with a third arm extension
66
and a fourth arm extension
68
. Following end
50
′ of second leg
62
is monolithically connected to third arm extension
66
of second curved notch member
64
. In addition, first locking channel segment
26
includes a finger
70
formed monolithically in first locking channel
26
with a fore end
72
, an aft end
74
, and a slot
76
in fore end
72
. A first shoulder
78
extends monolithically from fore end
72
of finger
70
, the first shoulder
78
also forming part of one of the series of corrugations
18
in liner section
12
a.
As also shown by cross-reference between
FIGS. 3A-3C
, in a preferred embodiment of the present invention, liner sections
12
b
includes second locking channel segment
28
. Second locking channel segment
28
is monolithically formed in proximal end
24
of liner section
12
b
. Second locking channel segment
28
extends inwardly radially from proximal end
24
of liner section
12
a
predetermined distance D
4
from proximal end
24
of liner section
12
b
. Second locking channel segment
28
includes a second flange
80
. Second flange
80
is formed with an anterior end
82
and a posterior end
84
. Anterior end
82
of second flange
80
is monolithically connected to a fifth arm extension
86
of a third curved notch member
88
. A third leg
90
also is included, formed with a leading end
48
″ and a following end
50
″. Third leg
90
is monolithically connected to a sixth arm extension
92
of third curved notch member
88
. An acute angle is formed between second flange
80
and third leg
90
, and third curved notch member
88
forms the apex of the acute angle. The acute angle is best shown by reference to
FIG. 3B
as Angle B. Second locking channel segment
28
also includes a second duct
96
formed with a second beam
98
having opposing substantially semicircular grooves
58
a′b
′. Opposing substantially semicircular grooves
58
a′,b
′ have recessed ends
60
a′,b
′. One of recessed ends
60
a
′ is monolithically connected to leading end
48
″ of third leg
90
. Second locking channel segment
28
also includes a fourth leg
100
monolithically connected to the other of the opposing substantially semicircular grooves
58
a
′. Fourth leg
100
also includes a leading end
48
a
and a following end
50
a
. Following end
50
a
of fourth leg
100
is connected monolithically to a fourth curved notch member
102
formed with a seventh arm extension
104
and eighth arm extension
106
, and following end
50
a
of fourth leg
100
is monolithically connected to seventh arm extension
104
of fourth curved notch member
102
. A second shoulder
108
extends monolithically from the eighth arm extension
106
of fourth curved notch member
102
.
As will be evident to one skilled in the art, the length of first beam
56
between opposing substantially semicircular grooves
58
a,b
of first duct
54
formed in first locking channel segment
26
exceeds the length of second beam
98
between opposing grooves
58
a′,b
′ of second duct
96
in second locking channel segment
28
to enable snapable lockable engagement between second locking channel segment
28
and first locking channel segment
26
by snapping first locking channel segment
26
and second locking channel segment
28
together. First curved notch member
44
in first locking channel segment
26
is formed for removable locking engagement with fourth curved notch member
102
of second locking channel segment
28
, and second curved notch member
64
in first locking channel segment
26
is formed for removable locking engagement with third curved notch member
88
of second locking channel segment
28
.
Testing and experimentation in connection with the present invention has established that a system of ditch liners formed from corrugated liner sections
12
a,b
provides more advantages than a system of liner sections limited to a liner formed from straight conduit sections. The term “corrugated” as used in this document refers to the shape of a liner section in the form or shape of wrinkles or folds that include alternating ridges
110
and alternating grooves
112
along the longitudinal axis extending the length D
2
of liner sections
12
a,b
as best shown in FIG.
2
.
As also shown in
FIG. 3C
, a preferred embodiment of the present invention includes a sealant
16
. Sealant
16
is shown diagrammatically as a dark area and legend in FIG.
3
C. As will be evident to one skilled in the art, sealant
16
is not required to practice the present invention. Sealant
16
is chosen from among sealants that will not bond with material used to construct liner sections
12
a,b
. Sealant
16
therefore permits removable disassembly of one or more liner sections
12
a,b
that have been snapped together.
A preferred embodiment of the present invention also includes an inlet/outlet box
116
, as perhaps best shown by cross-reference among
FIGS. 4A-4D
. Inlet/outlet box
116
is demountably engageable with at least one end of a liner section
12
c
, as best shown in FIG.
1
. In a preferred embodiment of the present invention, liner section
12
c
is substantially semi-circular. Inlet/outlet box
116
is provided to make a smooth transition of water flow from a water source either into a ditch or from a ditch. Inlet/outlet box
116
is a liner section
12
d
having an attachment ring
118
, an entrance end
120
, an exit end
122
, and opposing fins
124
a,b
therebetween. Exit end
122
is substantially semi-circular, while entrance end
120
is substantially rectangular. A locking channel segment
126
is monolithically formed adjacent exit end
122
. In addition, opposing handle assemblies
30
a-d
are formed monolithically adjacent entrance end
120
and exit end
122
. Opposing handle assemblies
30
a-d
include one or more holes
32
a,b
for slidable engagement with one or more rods
34
. Means
128
for anchoring inlet/outlet box
116
within a ditch also is provided. In a preferred embodiment of the present invention, anchoring means
128
includes a floor
130
monolithically extending between opposing fins
124
a,b
adjacent exit end
122
, and a recessed chamber
132
monolithically extending between opposing fins
124
a,b
adjacent entrance end
120
. In a preferred embodiment of the present invention, as shown in
FIG. 4C
, means
128
for anchoring also includes use of concrete
134
, or a similar material. Concrete
134
, or a similar material, may be installed within recessed chamber
132
and cured. The weight of concrete
134
helps hold inlet/outlet channel
116
in place within a ditch.
As best shown by cross-reference among
FIGS. 5A-5D
, a preferred embodiment of the present invention also includes a splitter section
136
, also called a splitter. Splitter section
136
permits a user to reroute the flow of water in different directions through a ditch lined with the apparatus of the present invention. Splitter section
136
also allows direction and redirection of water flow through one or more ditches despite a wide range of changes in water flow direction. As best shown by cross-reference among
FIGS. 5A-5D
, splitter section
136
includes a liner section
12
e
having a leading end
138
, a following end
140
, and a substantially corrugated first chute
142
therebetween. Preferably, liner section
12
e
is substantially semi-circular. First chute
142
is formed with opposing edges
144
a,b
. Substantially corrugated first chute
142
is formed with a passage
146
. Substantially semi-circular passage
146
is formed through at least one of opposing edges
144
a,b
. A first locking channel segment
26
is monolithically formed adjacent following end
140
of liner section
12
e
. A second locking channel segment
28
is monolithically formed adjacent leading end
138
of liner section
12
e
. In addition, a drain
148
is monolithically mounted adjacent passage
146
which, in a preferred embodiment of the present invention, is substantially semi-circular. Drain
148
is formed to include a locking channel segment
126
for detachably connecting drain
148
to another locking channel segment (not shown).
As perhaps best shown by cross-reference among
FIGS. 6A-6D
, the present invention also includes a diversion section
150
. Diversion section
150
is included for diverting water from one flow direction through a ditch to a point or area of application of the water. Diversion section
150
is formed with a trailing end
152
, an advance end
154
, and a substantially corrugated second chute
156
. In addition, an opening
158
is formed through substantially corrugated second chute
156
. A hollow cylinder member
160
monolithically is mounted over opening
158
. Opening
158
and hollow cylinder member
160
are formed monolithically in substantially corrugated second chute
156
. In a preferred embodiment of the present invention, diversion section
150
includes one or more handle assemblies
30
a-d
formed adjacent trailing end
152
and advance end
154
of substantially corrugated second chute
156
. In addition, a first locking channel segment
26
is monolithically formed adjacent trailing end
152
of diversion section
150
. A second locking channel segment
28
is monolithically formed adjacent advance end
154
of diversion section
150
.
One or more adaptors
162
a,b
also are included in a preferred embodiment of the present invention, as shown by cross-reference among
FIGS. 7A-7D
and
8
A-
8
D. Adaptors
162
a,b
may be used to connect incompatible liner sections
12
. Adaptor
162
a
is formed of one or more locking channel segments
126
, and in a preferred embodiment include at least three locking channel segments
126
a
,
126
b
, and
126
a
to accommodate interconnection of the incompatible locking channel segments. In a preferred embodiment of the present invention, adaptor
162
a,b
are formed as a liner section
12
f
having a forward end
164
and a back end
166
. At least three locking channel segments
126
include at least two similar locking channel segments
126
a
monolithically formed adjacent forward end
164
and back end
166
of liner section
12
f
, and a dissimilar locking channel segment
126
b
is included between at least two similar locking channel segments
126
a
. Adaptor
162
may also include one or more handle assemblies
30
monolithically mounted on at least two similar locking channel segments
126
a
. As shown in
FIGS. 8A-8D
, adaptor
162
b
is formed of one or more locking channel segments
126
, and in a preferred embodiment include at least three locking channel segments
126
b
,
126
a
, and
126
b
to accommodate interconnection of the incompatible locking channel segments. In a preferred embodiment of the present invention, adaptor
162
b
is formed as a liner section
12
f
having a forward end
164
and a back end
166
. At least three locking channel segments
126
include at least two similar locking channel segments
126
b
monolithically formed adjacent forward end
164
and back end
166
of liner section
12
f
, and a dissimilar locking channel segment
126
a
is included between at least two similar locking channel segments
126
b
. Adaptor
162
may also include one or more handle assemblies
30
monolithically mounted on at least two similar locking channel segments
126
b.
In operation, tools required for field installation of a liner system in accordance with the present invention are common and minimal. Thus, installation may be achieved using only a rubber mallet, a carpenter's hammer, a carpenter's level, a shovel, and a sledge hammer.
Assembly of liner sections
12
a-f
into a system for transporting water in a ditch may be accomplished outside a ditch, lateral or other water transportation system. Assembly on the bank of a ditch allows for easier installation, easier interconnection of the first locking channel segment
26
and second locking channel segment
28
of, for example, liner sections
12
a,b
. In addition, assembly of liner sections
12
a,b
outside a ditch enables inspection of surfaces and the nestable interconnections. Interconnection of first locking channel segment
26
and second locking channel segment
28
may be achieved merely by applying pressure against second locking channel segment
28
for detachably locking with first locking channel segment
26
.
After a desirable number of liner sections
12
have been assembled and interconnected, the assembled system may be moved into a ditch by grasping handle assemblies
30
and relocating the assembled liners
12
. Once in a ditch interconnected liner sections
12
a,b
may be pulled, stretched and otherwise configured to remove any slack, and to ensure ridged installation as a unit without low spots. A conventional carpenter's level is useful for confirming a reasonable slope. In a preferred embodiment of the present invention, in operation, a slope of 0.50% is recommended. Optimal slope is between 1% and 2%. Because of the unique method for lockable interconnection of first locking channel segment
26
with second locking channel segment
28
as disclosed in this document, the installation of one or more inlet/outlet channels
116
, one or more splitter sections
136
, one or more diversion sections
136
, and any number of adaptors
162
, can be accomplished quickly, easily, and in any number of configurations.
While the apparatus and method for lining ditches shown in drawing
FIGS. 1-8D
is one embodiment of the present invention, it is in fact merely one embodiment of the invention, is not intended to be exclusive, and is not a limitation of the present invention. While the particular apparatus and method for lining ditches as shown and disclosed in detail in this instrument is fully capable of obtaining the objects and providing the advantages stated, this disclosure is merely illustrative of the presently preferred embodiments of the invention, and no limitations are intended in connection with the details of construction, design or composition other than as provided and described in the appended claims. Claim elements and steps in this document have been numbered solely as an aid in readability and understanding. The numbering is not intended to, and should not be considered as, intending to indicate the ordering or sequencing of elements and steps in the following claims.
Claims
- 1. An apparatus for lining a ditch, comprising:one or more liner sections formed with a distal end and a proximal end, wherein at least one handle assembly is monolithically formed substantially adjacent the distal end and proximal end; a first locking channel segment monolithically formed substantially adjacent the distal end of the one or more liner sections; a second locking channel segment monolithically formed substantially adjacent the proximal end of the one or more liner sections, wherein the second locking channel segment is detachably connectable to the first locking channel segment; and means demountably engageable with the one or more liner sections for directing water flow.
- 2. An apparatus for lining a ditch as recited in claim 1, wherein the one or more liner sections is substantially semi-cylindrical.
- 3. An apparatus for lining a ditch as recited in claim 2, wherein the one or more liner sections is substantially formed from polyethylene.
- 4. An apparatus for lining a ditch as recited in claim 1, wherein the first locking channel segment is further formed with an interior face, an exterior face, and a first body between the interior face and the exterior face.
- 5. An apparatus for lining a ditch as recited in claim 4, wherein the second locking channel segment is formed with a front face, a back face, and a second body between the front face and the back face, and wherein the back face of the second locking channel segment is removably lockable with the interior face of the first locking channel segment.
- 6. An apparatus for lining a ditch as recited in claim 1, further comprising a nonbonding sealant removably insertable between the first locking channel segment and the second locking channel segment.
- 7. An apparatus for lining a ditch as recited in claim 1, wherein the water flow directing means includes an inlet/outlet box for transitioning a water flow into or from the apparatus.
- 8. An apparatus for lining a ditch as recited in claim 1, wherein the water flow directing means includes a splitter section for rerouting a flow of water.
- 9. An apparatus for lining a ditch as recited in claim 1, wherein the water flow directing means includes an adaptor for connecting incompatible liner sections.
- 10. An apparatus for lining a ditch as recited in claim 1, wherein the water flow directing means includes a diversion section for diverting water flow to a point of delivery.
- 11. A system for transporting water through a ditch, comprising:a plurality of substantially corrugated liner sections having opposing ends, wherein the plurality of substantially corrugated liner sections is made substantially of polyethylene; at least one handle assembly monolithically formed adjacent the opposing ends of the plurality of substantially corrugated liner sections; means monolithically formed in the opposing ends for detachably interconnecting the plurality of substantially corrugated liner sections; a nonbonding sealant removably disposable in the detachably interconnecting means; and at least one inlet/outlet channel demountably connectable to the detachably interconnecting means.
- 12. A system for transporting water through a ditch as recited in claim 11, wherein the plurality of substantially corrugated liner sections is substantially semi-circular.
- 13. A system for transporting water through a ditch as recited in claim 12, wherein the detachably interconnecting means includes at least one first locking channel segment.
- 14. A system for transporting water through a ditch as recited in claim 13, wherein the detachably interconnecting means includes at least one second locking channel segment.
- 15. A system for transporting water through a ditch as recited in claim 14, wherein the at least one first locking channel segment is formed for snapping together with the at least one second locking channel segment of another of the plurality of substantially corrugated liner sections.
- 16. A system for transporting water through a ditch as recited in claim 15, wherein the at least one inlet/outlet channel includes means for removably connecting the at least one inlet/outlet channel to at least one of the opposing ends of the plurality of substantially corrugated ditch liner sections.
- 17. A system for transporting water through a ditch as recited in claim 16, wherein the at least one inlet/outlet channel further comprises means for anchoring the at least one inlet/outlet channel within the ditch.
- 18. A system for transporting water through a ditch as recited in claim 17, further comprising a splitter section for rerouting the water to another ditch.
- 19. A system for transporting water through a ditch as recited in claim 18, further comprising an adaptor for interconnecting incompatible liner sections.
- 20. A system for transporting water through a ditch as recited in claim 19, further comprising a diversion section for diverting the water.
- 21. A method for reducing water loss from a ditch, comprising:forming from a thermoplastic material one or more corrugated ditch liner sections having a first opposing end and a second opposing end; shaping the first opposing end of at least one of the one or more corrugated ditch liner sections to be detachably lockable with the second opposing end of at least one other of the one or more substantially corrugated ditch liner sections; locking together the one or more corrugated ditch liner sections; providing at least one handle assembly monolithically formed on the one or more corrugated ditch liner sections; including means for removably securing the one or more corrugated ditch liner sections to the ditch; demountably connecting to the one or more substantially corrugated ditch liner sections one or more inlet/outlet channels; and installing one or more diversion sections for diverting water flow from the ditch.
- 22. A method for reducing water loss from a ditch as recited in claim 21, further comprising forming an adaptor for connecting incompatible liner sections.
- 23. A method for reducing water loss from a ditch as recited in claim 21, further comprising including a splitter section for rerouting a flow of water.
- 24. A method for reducing water loss from a ditch as recited in claim 21, wherein the one or more corrugated ditch liner sections shaping step includes the substeps of:forming a first locking channel segment monolithically adjacent the first opposing end of the one or more corrugated liner sections; and forming a second locking channel segment monolithically adjacent the second opposing end of the one or more corrugated liner sections.
- 25. A method for reducing water loss from a ditch as recited in claim 21, wherein the corrugated ditch liner sections locking together step includes the substep of applying pressure against the second opposing end to detachably lock the second opposing end within the first opposing end.
- 26. A method for reducing water loss from a ditch as recited in claim 21, wherein the at least one handle assembly providing step includes the substep of mounting the at least one handle assembly adjacent the first opposing end and the second opposing end.
- 27. A method for reducing water loss from a ditch as recited in claim 21, wherein the removably securing means including step includes the substeps of:forming at least one hole through the at least one handle assembly; shaping the at least one hole for slidable engagement with a rod; and inserting the rod through the at least one hole adjacent the one or more corrugated ditch liner sections.
- 28. A method for reducing water loss from a ditch as recited in claim 21, wherein the one or more inlet/outlet channel demountably connecting step includes the substeps of:forming the one or more inlet/outlet channels to have an entrance end and an exit end; shaping the one or more inlet/outlet channels for detachable engagement with the first opposing end of the one or more corrugated ditch liner sections; forming at least one bore in the exit end of the one or more inlet/outlet channels and in the first opposing end of the one or more corrugated ditch liner sections; inserting a rod through the at least one bore into the ditch; further shaping the one or more inlet/outlet channels to include a recessed chamber; installing concrete in the recessed chamber; and curing the concrete before admitting water through the one or more inlet/outlet channels.
- 29. A method for reducing water loss from a ditch as recited in claim 21, wherein the one or more diversion sections installing step includes the substeps of:forming an opening through one of the one or more corrugated ditch liner sections; and shaping a hollow cylinder member over the opening for diverting water through the hollow cylinder.
US Referenced Citations (17)
Foreign Referenced Citations (2)
| Number |
Date |
Country |
| 1248204 |
Oct 1967 |
GB |
| 2084209 |
Apr 1982 |
GB |