The present invention relates to the general art of fluid handling and fluid treating, and to the particular field of means and methods for pumping, atomizing fluids, pulverizing, or de-agglomerizing solids in mixtures of fluids and/or mixtures of fluids and solids.
Many industrial processes require aerosolizing of fluids, or treating of a mixture of fluids and/or fluids and solids. Treatment of a fluid, a mixture of fluids, or a mixture of fluids and solids can be in the form of atomizing the liquid and pulverizing or de-agglomerizing the solids carried by the fluid. Current means and methods for effecting such treatment include, among others, atomizing, mist producing, and pulverizing nozzles and as well as vibration machinery. The art includes many examples of equipment embodying these mechanisms and processes. While some of the known equipment is effective, many forms of such equipment have high power requirements. In particular, atomizing, or spraying nozzles require high motive gas pressure as well as high (typically 4 to 6) gas to liquid mass flow rate ratio while producing relatively large mean droplet sizes. Such nozzles production rate reduces drastically when small, sub micron to micron size droplets are required as well as posses other drawbacks. Some related equipment, and especially gas compressors may have high initial and maintenance cost and the like. Cost problems may be exacerbated if the required gas pressure is high. If the rotating equipment is large and/or bulky, the cost factors can be even further worsened by large space requirements.
Furthermore, many industrial processes require pumping the fluids, or mixtures of fluids and solids, from respective sources to the processing apparatus. Negative suction head is often used for fluids or fluids and solids mixtures transportation. Current means for forming negative suction heads include vacuum pumps and flow ejectors. Vacuum pumps consume a lot of energy and are known to be heavy, bulky and expensive to operate. Flow ejectors could be relatively small and inexpensive but are capable of providing only small suction head at moderate (≦30 psig) primary fluid pressure. Therefore, there is a need for an efficient and reliable means and method for treating fluids, or solids in mixtures of fluids and solids, and for a means and method for reliably and efficiently operating on such mixtures or components of such mixtures.
The main object of the present invention is to provide an efficient, reliable and inexpensive means and method for atomizing fluids.
Another object of the present invention is to provide an efficient, reliable and inexpensive means and method for producing high mass flow rate of aerosols.
Another object of the present invention is to provide an efficient, reliable, and inexpensive means and method for producing high mass flow rate of aerosol having micron and submicron mean droplet diameter sizes.
Another object of the present invention is to provide an efficient and reliable means and method for exposing solid particles or solid components in a mixture of fluids and solids to high shear forces.
Another object of the present invention is to expose fluids or mixtures of fluids to high shear forces.
Another object of the present invention is to provide a high suction head for the purposes of transporting fluids or solids, or mixtures of fluids, or mixtures of fluids and solids from a source or sources.
These, and other, objects are achieved by combining a Coanda ejector with a special fluid handling assembly so multiple uses of the Coanda effect are made whereby the overall apparatus efficient, simple and reliable. Specifically, the Coanda ejector is used to simultaneously pump or assist in pumping of a process fluid, a fluid mixture, or a fluid mixed with solids from a source or sources through the special process fluid supply assembly into an ejector duct, and to operate on at least one of the fluid components. Specifically, the special process fluid supply assembly embodying the present invention is combined with a Coanda ejector for utilizing the Coanda effect at the ejector inlet section thereof. The process fluid supply assembly directs fluid to be treated toward the annular fluid treatment channel formed by Coanda airfoil and a truncated cone-like part of the process fluid supply assembly, inside of which the Coanda layer not only operates on a fluid, or solid in the mixture of fluids and/or fluids and solids, but also serves to transport the fluid from a source or sources into the ejector assembly and operates on that fluid by exposing it or the solid particles it carries to the forces associated with the Coanda layer.
The means and method embodying the present invention utilizes a Coanda effect manifesting itself in the inlet region of a Coanda ejector. The fluid layer, known as the Coanda layer is formed by a primary fluid injected through an annular nozzle at a high, typically sonic velocity into the ejector duct. The Coanda layer adheres to a Coanda airfoil surface according to the Coanda effect, in particular, between the annular Coanda nozzle exit and the ejector throat plane. The ejector based on the Coanda effect will be referred to as a Coanda ejector.
The Coanda ejector is fluidically connected to the outlet of a process fluid supply assembly through which a part or all of the secondary fluid to be operated on, is flowing. If only a part of the secondary fluid, called process fluid, is passing through the process fluid supply assembly, the rest of the secondary fluid, called induced fluid, is induced, typically, from the atmosphere, into the remaining area of the ejector duct, unoccupied by the process fluid supply assembly elements.
The combination of the Coanda ejector and the process fluid supply assembly utilizes the forces and pressure gradients associated with the Coanda effect in the flow ejector to achieve several simultaneous results: transporting or assisting in transportation of the process fluid from a source or sources to the Coanda ejector; operating on the process fluid as it passes through the above annular fluid treatment channel and/or operating on some or all of the materials carried by the process fluid.
Process fluid is brought into the ejector duct partly under the influence of the pressure gradient established in the inlet section of the Coanda ejector and partly, when necessary, by a pump application. The process fluid is smoothly guided by the process fluid supply assembly into the annular fluid treating channel whereat the Coanda shearing and other forces as well as pressure gradients operate on the process fluid in an efficient, sustainable, and reliable manner.
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The ejector assembly 9 includes a housing 1, which, along with Coanda airfoil element 19, forms an annular nozzle 20. The inlet section of the airfoil element 19 converges in the direction of fluid flow to the ejector throat location 38, and the outlet section of the airfoil element 19 diverges in the direction of fluid flow from the ejector throat location to the point of connection with the fluid treating apparatus exit 17. Coanda ejector 9 housing 1 includes an entrance section 22, which has a plane 23. Coanda ejector 9 is fluidically connected to a primary fluid supply nozzle 20. The primary fluid supply nozzle 39 is fluidically connected to an ejector annular chamber 24, which, in turn, is fluidically connected to a source of high-pressure primary fluid (not shown). The high pressure primary fluid flows into the ejector chamber 24 in direction 25.
The Coanda annular nozzle 20 is formed by the inlet tip 26 of the Coanda airfoil element 19 and the plane 23 of the ejector Inlet section 22. The high pressure primary fluid flows from the ejector chamber 24 in direction 18, and, as jet 27, out of the annular nozzle 20 with a velocity Vp. As discussed above, primary fluid issuing from a nozzle, such as nozzle 20, forms a Coanda layer 27, flowing adjacent to the Coanda airfoil element 19 inner wall 21. Based on the principles of the Coanda effect, layer 27 creates shear forces and pressure gradients. In the process fluid treating apparatus 8, the shear forces and pressure gradients associated with the Coanda layer are used to achieve the simultaneous goals of pumping, assisting in pumping, or transporting the process fluid or fluid/solid mixture from a source or sources to and through the process fluid supply assembly, and operating on the process fluids and/or solids. The pressure gradients associated with the Coanda layer develop a suction head that allows the drawing or assistance in the drawing of process fluid into the process fluid supply assembly 10, and thus reduces the amount of energy needed to transport the process fluid from the source or sources. For the sake of convenience, the Coanda airfoil wall surface adjacent to the Coanda layer 27 will be referred to as the Coanda airfoil 21. In the preferred embodiment of the invention,
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As mentioned above, process fluid supply assembly 10 directs the process fluid towards the Coanda surface and the Coanda layer. The process fluid supply assembly includes elements that affect the direction of the process fluid flow, and these elements will be discussed below.
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Other forms of the invention can differ from the above in a variety of ways while immutably utilizing the same concept: the process fluid is brought in contact with the Coanda layer which flows along Coanda airfoil walls, to be subjected to forces and pressure gradients associated with the Coanda layer.
One form of this invention can utilize Coanda layer forces operating on the process fluid using only a part of the Coanda airfoil walls extending for other than 360° about the axis of the ejector assembly.
In essence, any part of the Coanda airfoil walls extending from Ac degrees about the axis of the ejector assembly, where 0<Ac<360°, or multiple parts of the Coanda airfoil can be used for the operating on the process fluid. The part of Coanda airfoil walls not used for the process fluid treatment, is typically utilized for inducing the ambient air into the Coanda ejector duct. The ambient air is used for the process fluid/primary fluid mixture dilution, better mixing, and acceleration.
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Where a need does exist in increasing the residence time, instead of the inner cone 46, a component similar to the insert 4,
The pressure differential associated with Coanda layer provides for process fluid transportation to the process fluid treatment apparatus inlet duct 61. Through the duct 61, the process fluid moves towards and through the duct 59 where shear and other forces associated with the Coanda layer operate on it. This form of the present invention could be used, for example, to produce wide swaths of aerosol required to treat large surfaces. It is understood that while certain forms of the present invention have been illustrated and described herein, it is not to be limited to the specific forms or arrangements of parts described and shown.
The present application claims priority of Provisional Application Ser. No. 60/575,164 filed by the present inventor on May 28, 2004. The disclosure of the just-mentioned Provisional Application is fully incorporated herein by reference.
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Number | Date | Country | |
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60575164 | May 2004 | US |