The present invention relates to devices and methods for dredging of materials from beds of bodies of water.
When underwater cables, pipes and structures are to be laid in, erected on, or removed from beds of bodies of water, material frequently needs to be removed and/or added to the substrate in dredging or excavation operations. These operations are conducted either by a diver, a remotely operated vehicle (ROV), or directly from a surface vessel.
Dredgers are used to remove material from the seabed by mechanical action and/or suction. The extracted material is then moved either to a nearby area, or transported elsewhere. Surface vessels are often used for dredging operations, but they can lack precision and risk causing significant damage to the natural environment. ROVs and divers can offer increased precision. However, to facilitate this, any equipment needs to be of a suitable size to allow a diver and/or an ROV to efficiently and safely manipulate it during dredging of the seabed (where the term seabed refers to any solid or sedimentary surface lying below a body of water).
Mass-flow excavators also move material on the seabed, but instead of suction, they blow the material out of the way by using a column of moving water to excavate the substrate. Such excavators are often lowered and controlled from a surface vessel and remain tethered to it. Mass-flow excavation is often used for deburial of pipes and cables, or trenching. Modern mass-flow excavators comprise a thruster in a tube which generates a fluid flow directly. The end of the tube is then directed at the seabed where it ejects material from the vicinity. Making such excavation amenable to divers and/or ROVs will also require any equipment to be of a suitable size.
Neither dredging nor mass flow excavation singularly achieves precise removal or addition of material from or to the seabed. Consequently, both tools are usually required to complete a single task, which can involve multiple changes between the tools. Each time a change is made from one tool to another, work on the task at hand is forced to stop for a considerable period, while one tool is removed from the seabed and the other takes its place. It can be a slow and expensive process to change between tools, particularly those submerged at any great depth such as a seabed.
The present invention seeks to address these problems of the prior art.
According to the present invention there is provided an apparatus for underwater dredging comprising: a pipe and a dredging head; wherein the pipe comprises a first aperture and a second aperture each disposed at opposing ends of the pipe, and the pipe further comprises at least one first sidewall aperture; wherein the dredging head is circumferentially arranged on a sidewall of the pipe and comprises at least one input, at least one output and a plenum chamber; wherein the at least one output is in fluid communication with the at least one first sidewall aperture; and further comprising a first obstruction mechanism configured to selectively deter reverse fluid flow into the dredging head, wherein the first obstruction mechanism is configured to be selectively transformable between:—
For the purposes of this invention, reverse flow is fluid flow in the direction from at least one output to at least one input. In this context, fluid flow may also relate to particle suspensions or particles per se.
Optionally, the apparatus for underwater dredging additionally comprises at least one thruster tube. Typically, the at least one thruster tube comprises a first thruster aperture, and a second thruster aperture, and preferably further comprises a thruster disposed between the first thruster aperture and the second thruster aperture, such that the apparatus is configured to further provide for mass-flow excavation.
Optionally, the pipe further comprises at least one second sidewall aperture. Typically, the at least one thruster tube is affixed to a sidewall of the pipe, and preferably at least one thruster tube is in fluid communication with the at least one second sidewall aperture.
Optionally, the thruster comprises a propeller rotatable by a motor in order to promote selective fluid flow in the thruster tube. Alternatively, the thruster may comprise other suitable means of promoting fluid flow in the thruster tube including other types of suitable rotodynamic pumps and/or any other suitable type of pump including suitable positive displacement pumps.
Optionally, the at least one output is positioned at and surrounds the at least one first sidewall aperture and is configured to promote fluid flow in the pipe from the first aperture to the second aperture.
Optionally, the at least one thruster tube is affixed to a sidewall of the pipe and is configured to promote fluid flow in the pipe from the second aperture to the first aperture.
Optionally, the first obstruction mechanism selectively obstructs the at least one first sidewall aperture.
Optionally, the first obstruction mechanism selectively obstructs a flow channel through the dredging head.
Optionally, the first obstruction mechanism is provided by fluid control valves, for example, non-return valves, shut-off valves, gate valves etc. in order to prevent or reduce reverse fluid flow into the dredging head.
Optionally, the first obstruction mechanism is activated (to obstruct a flow) by translation of at least one component of the dredging head. The translation of at least one component of the dredging head may be relative to the pipe and/or further components of the dredging head. The translation may comprise, for example, a sliding or helical displacement of at least one component of the dredging head.
Optionally, the first obstruction mechanism is activated by rotation of at least one component of the dredging head. The rotation of at least one component of the dredging head may be relative to the pipe and/or further components of the dredging head.
Optionally, when the first obstruction mechanism is activated it may provide that the at least one output of the dredging head is not aligned with the first sidewall aperture; or optionally that the first sidewall aperture is obstructed.
Optionally, when the first obstruction mechanism is activated it may provide that a flow channel though the dredging head is obstructed or misaligned.
Optionally, the apparatus for underwater dredging, comprises a second obstruction mechanism configured to selectively deter fluid flow between the pipe and the thruster tube.
Optionally, the second obstruction mechanism comprises a valve, for example, a shut-off valve, a one-way valve or a gate valve.
Optionally, the second obstruction mechanism is selectively transformable between:—
Optionally, wherein the thruster is switchably configured to promote fluid flow between the first thruster aperture and the second thruster aperture in either direction.
Optionally, wherein the thruster tube may be fitted with mesh grills or other means of reducing or preventing the passage of particles, at either or both sides of the thruster and positioned at any point between the first thruster aperture and the second thruster aperture, or adjacent thereto.
Optionally, the thruster tube is affixed to the pipe.
Optionally, the at least one thruster tube is affixed to a sidewall of the pipe and surrounds the at least one second sidewall aperture, wherein the thruster tube is typically affixed at an angle of less than 80 degrees, or preferably less than 60 degrees, or more preferably less than 40 degrees, or even more preferably 30 degrees or less, measured between the centreline of the pipe and the centreline of the thruster tube, optionally when taking the smallest such angle.
Optionally, wherein the centreline of the thruster tube is taken from the point where the thruster tube is affixed to the pipe.
Optionally, the intersection point of the centreline of the pipe and the centreline of the thruster tube is positioned between the first aperture and the centreline of the second sidewall aperture.
Optionally, the thruster tube may comprise a constriction between the thruster and the at least one second sidewall aperture, preferably wherein the constriction is configured to provide the venturi effect when in use.
Optionally, the apparatus for underwater dredging additionally comprises a pump configured for providing fluid to the dredging head.
According to the present invention there is provided a method of underwater dredging, the method comprising the steps of:
Optionally, the method of underwater dredging additionally comprises the steps of:
Optionally, the dredging operation additionally comprises operating a thruster tube to issue a second flow output of the pipe via at least one second sidewall aperture and typically, the fluid flow is exiting the pipe directed away from the first aperture promoting fluid flow in the pipe from a first aperture to the second aperture,
Optionally, the dredging operation additionally comprises deterring (i.e. reducing or preventing) fluid flow between the pipe and the thruster tube with a second obstruction mechanism.
Optionally, the mass-flow excavation operation additionally comprises deterring reverse fluid flow into the dredging head with a first obstruction mechanism.
Optionally, fluid may be provided to the dredging head from an external source, e.g. a Remotely Operated Vehicle (ROV), or surface vessel.
Optionally, a pump may be integrated into the apparatus for underwater dredging for providing fluid to the dredging head.
Optionally, the provided fluid may be ambient fluid local to the current location of the apparatus for underwater dredging.
Typically, the at least one input is in fluid communication with the plenum chamber and typically, the plenum chamber is in fluid communication with the at least one output.
Optionally, the at least one output is positioned at the at least one first sidewall aperture and is configured to promote fluid flow in the pipe from the first aperture to the second aperture.
Optionally, the dredging head further comprises at least one venturi.
Optionally, the dredging head may comprise a circular ring comprising a plurality of venturi.
Optionally, the first obstruction mechanism selectively obstructs the at least one first sidewall aperture.
Optionally, the first obstruction mechanism obstructs a flow channel through the dredging head.
Optionally, the first obstruction mechanism is configured to misalign an output of the dredging head with the first aperture.
Optionally, the first obstruction mechanism is configured to misalign a component in a flow channel though the dredging head.
Optionally, the first obstruction mechanism may comprise a fluid control valve, for example, a non-return valve, shut-off valve, gate valve etc.
Optionally, the first obstruction mechanism may be activated by translation of at least one component of the dredging head.
Optionally, the translation of at least one component of the dredging head may be relative to the pipe and/or further components of the dredging head. The translation may comprise, for example, a sliding or helical displacement of at least one component of the dredging head.
Optionally, the first obstruction mechanism may be activated by rotation of at least one component of the dredging head.
Optionally, the rotation of at least one component of the dredging head may be relative to the pipe and/or further components of the dredging head.
Optionally, the second thruster aperture is angled away from the pipe between the second sidewall aperture and the second aperture.
Optionally, a kit of parts for an underwater dredging apparatus may comprise: a dredging head for an underwater dredging apparatus, and a thruster device for an underwater dredging, and at least one pipe reversibly connectable to the dredging head or the thruster device. The dredging head and thruster device are typically selectively connectable such as to be in fluid communication with one another.
Optionally, the kit of parts may contain any additional components disclosed herein.
The various aspects of the present invention can be practiced alone or in combination with one or more of the other aspects, as will be appreciated by those skilled in the relevant arts. The various aspects of the invention can optionally be provided in combination with one or more of the optional features of the other aspects of the invention. Also, optional features described in relation to one aspect can typically be combined alone or together with other features in different aspects of the invention. Any subject matter described in this specification can be combined with any other subject matter in the specification to form a novel combination.
Various aspects of the invention will now be described in detail with reference to the accompanying figures. Still other aspects, features, and advantages of the present invention are readily apparent from the entire description thereof, including the figures, which illustrates a number of exemplary aspects and implementations. The invention is also capable of other and different examples and aspects, and its several details can be modified in various respects, all without departing from the spirit and scope of the present invention. Accordingly, each example herein should be understood to have broad application, and is meant to illustrate one possible way of carrying out the invention, without intending to suggest that the scope of this disclosure, including the claims, is limited to that example. Furthermore, the terminology and phraseology used herein is solely used for descriptive purposes and should not be construed as limiting in scope. Language such as “including”, “comprising”, “having”, “containing” or “involving” and variations thereof, is intended to be broad and encompass the subject matter listed thereafter, equivalents, and additional subject matter not recited, and is not intended to exclude other additives, components, integers or steps. Likewise, the term “comprising” is considered synonymous with the terms “including” or “containing” for applicable legal purposes. Thus, throughout the specification and claims unless the context requires otherwise, the word “comprise” or variations thereof such as “comprises” or “comprising” will be understood to imply the inclusion of a stated integer or group of integers but not the exclusion of any other integer or group of integers.
Any discussion of documents, acts, materials, devices, articles and the like is included in the specification solely for the purpose of providing a context for the present invention. It is not suggested or represented that any or all of these matters formed part of the prior art base or were common general knowledge in the field relevant to the present invention.
In this disclosure, whenever a composition, an element or a group of elements is preceded with the transitional phrase “comprising”, it is understood that we also contemplate the same composition, element or group of elements with transitional phrases “consisting essentially of”, “consisting”, “selected from the group of consisting of”, “including” or “is” preceding the recitation of the composition, element or group of elements and vice versa. In this disclosure, the words “typically” or “optionally” are to be understood as being intended to indicate optional or non-essential features of the invention which are present in certain examples but which can be omitted in others without departing from the scope of the invention.
All numerical values in this disclosure are understood as being modified by “about”. All singular forms of elements, or any other components described herein are understood to include plural forms thereof and vice versa. References to directional and positional descriptions such as upper and lower and directions e.g. “up”, “down” etc. are to be interpreted by a skilled reader in the context of the examples described to refer to the orientation of features shown in the drawings and are not to be interpreted as limiting the invention to the literal interpretation of the term, but instead should be as understood by the skilled addressee.
Embodiments of the present invention will now be described, by way of example only and with reference to the accompanying drawings, in which:
Plenum alignment keys 27 and plenum chamber cylinders 28 are also shown and will be detailed subsequently. In this example, the dredging head 2 is shown with two laterally provided inputs 20, each with an optional flow control valve 48 attached. A flexi hose 49U is shown connected to output of pump 50 at its uppermost (in use) end and an input of the flow control valve 48 at the other (in use) lowermost end. A second flexi hose 49L is shown connecting an output of the flow control valve 48 to the plurality of jetting heads 47 (i.e. jetting nozzles) which are circumferentially arranged around the lowermost (in use) end of the suction cone 46.
Moving up the pipe 10 from the dredging head 2, the thruster device 3 is shown. In this example, the thruster device 3 comprises two thruster tubes 30, but a single one 30 would suffice. Each thruster tube 30 comprises a first thruster aperture (32) at the innermost end of the thruster tube 30 and which is affixed to a sidewall of the pipe 10 around an aperture therein such that there is a relatively fluid tight seal between the thruster tube 30 and its connection with the pipe 10. The thruster tube 30 further comprises a second thruster aperture 33 provided at its outermost end and a wire mesh grill 36 disposed over the internal cross sectional area of the thruster tube 30 proximal to the second thruster aperture 33. A further wire mesh grill 36 is disposed over the internal cross sectional area (i.e. the first thruster aperture 32) of the thruster tube 30 proximal to where it is affixed to the sidewall of the pipe 10 (i.e. proximal to where it is connected around the aperture in the sidewall of the pipe 10). The thruster tube 30 comprises a thruster 34 (not visible in
In this example arrangement the thruster tube 30 comprises two different diameters of thruster tube 30, a wider diameter region sometimes referred to as a thruster chamber 31 proximal to the second thruster aperture 33, and a narrower diameter tube which forms a constriction. In other examples, the thruster tube 30 may have a constant diameter.
Optionally the underwater dredging apparatus 1 further comprises the control unit 5, with which an ROV (not shown) can interface, for example to plug in at least one control line (not shown). Optionally the at least one control line supplies hydraulic power, or optionally the control line supplies electrical power to the control unit 5. Optionally there are at least two control lines and optionally at least one control line supplies hydraulic power and at least one other control line may supply electrical power. Alternatively, both lines supply hydraulic power. Optionally when the at least one control line is securely plugged into the control unit, the underwater dredging apparatus 1 may be controlled remotely, typically by an operator on the vessel at the surface via the ROV.
Preferably there are 3 control lines, 2 of which are hydraulic lines and one electrical control line leading from the ROV to the control unit. The electrical line is preferably an umbilical line providing power, data and/or communications.
The optional plenum alignment key 27 and plenum alignment slot 27a are also shown as part of this example, which is advantageous when a first obstruction mechanism is activated (to obstruct a flow) by translation of at least one component of the dredging head 2; e.g. when the translation comprises an axially sliding displacement of the dredging head 2 or key components of it, the plenum alignment key 27 and plenum alignment slot 27a provide a means for maintaining correct rotational alignment of dredging head output(s) 21 and first sidewall aperture(s) 13.
Optional flow control valves 48 are also illustrated. The flow control valves 48 may direct fluid flow to the jetting heads 47 and/or the dredging head 2 (the latter via the laterally arranged inputs 20), which supports flexibility of operation. It is also advantageous to use flow control valves 48 to allow automation of fluid flow control to facilitate rapid switching between operational modes.
It may also be advantageous to protect the thruster 34 during dredging operations by employing an obstruction mechanism 35 to reduce or prevent fluid flow into the thruster tube 30. It is particularly advantageous to prevent suspensions of particles and especially large particles from entering the thruster tube 30 during this mode of operation. Any suitable means to achieve this advantage may be used, one such example is a valve such as a gate valve 35a which is illustrated in
It is advantageous that the output 21 of the dredging head 2 is configured to issue a fluid flow therefrom into the pipe 10 via the first sidewall aperture 13. It is further advantageous for dredging operations that said fluid flow be directed toward the second aperture 12 because this promotes fluid flow in the pipe 10 from the first aperture 11 to the second aperture 12 as explained below. It is advantageous that the first obstruction mechanism 23 be reversible such that the dredging head 2 is in fluid communication with pipe 10 when being used, e.g. during dredging operations, and is protected from reverse flow when not in use, e.g. during mass flow excavation.
A simple model may be adopted to facilitate understanding of how it works, for example, consider the situation where fluid in the pipe 10 is initially stationary and then fluid flowing into the pipe 10 (from the laterally arranged input 20 through the venturi 24 and via the first sidewall apertures 13) is directed toward the second aperture 12. The said fluid flow will exert a force on the fluid ahead of it which will propel it toward the second aperture 12. However, as the fluid flow in the pipe 10 between the first sidewall aperture 13 and the second aperture 12 is now flowing away from the stationary fluid in the pipe 10 between the first aperture 11 and the first sidewall aperture 13, a low pressure zone is created between the incoming fluid and the stationary fluid which will exert a force on the stationary fluid drawing it along the pipe 10 from the first aperture 11 toward the second aperture 12. Hence, by introducing fluid flow into the pipe 10 directed toward the second aperture 12, the dredging head 2 is promoting, i.e. motivating, fluid flow in the pipe 10 from the first aperture 11 to the second aperture 12. The principles behind this simplified explanation are well known in the art and the skilled person will understand how to generalise this approach.
Provided the dredging head 2 issues a fluid flow into the pipe 10 via a first sidewall aperture 13 such that the fluid flow enters the pipe 10 directed toward the second aperture 12, fluid flow in the pipe 10 will be suitable for a dredging operation. It has been found to be advantageous to use venturi 24 to increase the flow rate of the fluid prior to it entering the pipe 10. This promotes a high flow rate and the venturi 24 can produce a jet of fluid which can pass through the centre of a sidewall aperture 13 leading to increased efficiency because losses due to fluid flow impacting the sidewall of pipe 10 surrounding the aperture 13 are reduced. When a plurality of sidewall apertures 13 are used it is advantageous to employ a venturi ring 25 comprising venturi 24 aligned with each sidewall aperture 13 to achieve the above identified efficiencies.
The latter c) may be facilitated by one flow control valve 48 directing fluid flow to the jetting nozzles 47 and one flow control valve 48 directing fluid flow to the laterally provided inputs 20 of the dredging head 2. In this latter c) example, the first obstruction mechanism 23 would be inactive.
The thrusters 34 may be arranged to operate such that they promote (cause) fluid to flow from the thruster tube 30 into the pipe 10 and/or from the pipe 10 into the thruster tube 30. When the thruster 34 is promoting fluid flow from the thruster tube 30 into the pipe 10, fluid is drawn into the thruster tube 30 at the second thruster aperture 33 and issued into the pipe 10 from the first thruster aperture 32. Because the thruster tube 30 is angled such that the second thruster aperture 33 is held away from the pipe 10, the fluid flow it issues into the pipe 10 will be directed toward the first aperture 11. Consequently, the same simple model as given above regarding promoting fluid flow in the pipe 10 for dredging is applicable here by analogy.
Provided the fluid flow is directed toward the first aperture of the pipe 10, mass-flow excavation will be enabled. However, improved results are found when the thruster tube is angled at less than 80 degrees from the pipe 10, when measured from the centreline of the pipe 10 to the centreline of the thruster tube 30. Indeed as the angle is reduced to 60 degrees efficiency improves further, as it does again at 40 degrees. The optimum angle is 30 degrees, but even 20 degrees or less gives good results. As this angle is less than 90 degrees, and the thruster tube 30 issues fluid flow into the pipe 10 directed toward the first aperture 11, then the intersection point of the centreline of the pipe 10 and the centreline of the thruster tube 30 is positioned between the centreline of the second sidewall aperture 33 and the first aperture 32. When measuring the angle, the centreline of the thruster tube 30 is taken from the point where the thruster tube 30 is affixed to the pipe 10 as the angle the fluid flow enters the pipe 10 is relevant even when curved thruster tubes 30 are used.
In this mode of operation the fluid intake is directly from the ambient environment which may be a particle suspension, may contain dissolved or entrained gasses or even biological materials during operation. Most of these things should not impact significantly on performance of the system or apparatus 1, but large particles can cause damage to thruster 34 impellers so wire mesh grills 36 may be fitted at either side of the thruster 34 to provide protection from large particles within the fluid flow travelling in either direction, other filter means may also be employed. Excessive amounts of particulate matter, large or small can still be damaging to the thrusters 34. This can be mitigated to some extent by angling the thruster tube 30, and specifically the second thruster aperture 33, away from the bed. This greatly reduces the amount or particulate matter, and especially large particles, entering the thruster tubes 30.
When the thruster 34 is promoting fluid flow from the pipe 10 into the thruster tube 30, it draws fluid into the thruster tube 30 from the pipe 10 via the second sidewall aperture 14 and the first thruster aperture 32. The fluid then passes from the thruster tube 30 into the environment via the second thruster aperture 33. This fluid flow may be used in isolation to provide a dredging process or operation, or used in addition to a dredging head 2,2a to provide an improved dredging operation performance. Dredging operations can also introduce large quantities of materials into the pipe 10, and so any potential for damage to thrusters 34 because of particles in the fluid in this dredging mode may be mitigated by a wire mesh grill 36 or other filtering means, and when thrusters 34 are not required to assist the dredging operation, an obstruction mechanism 35 (optionally, a gate vale 35 in the example of
Use of Apparatus 1 in a Dredging Operation—
Use of Apparatus 1 in Mass-Flow Excavation Operation—
Both
Modifications and/or improvements may be made to the examples/embodiments hereinbefore described without departing from the scope of protection.
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2202074 | Feb 2022 | GB | national |
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20230279636 A1 | Sep 2023 | US |