Patent Application
20230355040
The present invention relates to an apparatus for use with an induction heating element to stir and heat a food product in a diamagnetic container.
The present invention further relates to a system comprising such an apparatus.
The present invention further relates to a method using such an apparatus.
Induction heating is a popular technique for heating food. The induction heating element, which may form part of a kitchen appliance such as an induction hob, typically comprises a metal coil, e.g. a coil of copper wire, through which an alternating current is passed, thereby generating an oscillating magnetic field. In order to heat a substance such as a food product with induction heating, the substance has to be placed in a ferromagnetic container, e.g. a stainless steel pan or the like, and placed on the induction heating element. The oscillating magnetic field causes the generation of Eddy currents in the ferromagnetic material of the container, which Eddy currents heat up the ferromagnetic material, such that the substance is heated by heat transfer between the ferromagnetic material and the substance.
Hence, a limitation of induction heating is that a ferromagnetic container has to be used. This can be inconvenient, for instance because a food product is already contained in a non-metallic container such as a storage container or its original packaging, or because a ferromagnetic container is not readily available, e.g. because all ferromagnetic containers available to a user are already in use or require cleaning. In such a scenario, the food product may be heated or reheated in a microwave oven as an alternative, but several users dislike the use of microwave ovens for this purpose, and would prefer to use their induction heating sources instead.
Hence, there exists a need for an apparatus that can heat a food product with induction heating without requiring the use of ferromagnetic containers, and which can stir the food product during the heating process such that its user does not have to regularly stir the food product in order to ensure homogeneous heating of the food product, which for example may be cumbersome during a long cooking process, as the user may not be able to provide regular stirring for prolonged periods of time.
WO 2015/106762 A1 discloses an induction heating apparatus for heating a fluid in a receptacle. The induction heating apparatus comprises a first magnetic field being arranged adjacent to the receptacle and being arranged to rotate around a stirring axis with an adjustable frequency. The first magnetic field creates a magnetic torque capable of rotating a magnetic stirring device in the receptacle. The induction device further comprises a second magnetic field for inductive heating, the second magnetic field having a frequency and amplitude arranged for magnetic induction heat to be induced in the magnetic stirring device. The magnetic stirring device is arranged to rotate the fluid in the receptacle. Consequently, the magnetic stirring device may be used to stir and heat food products in non-ferromagnetic containers due to the heat transfer from the heat induced in the magnetic stirring device by the second magnetic field to the food product. However, a main drawback of this magnetic stirring device is that it has to be used in conjunction with an induction device capable of generating a rotating magnetic field in order to generate the stirring motion of the magnetic stirring device, such that the magnetic stirring device cannot be used with commonly used induction heating elements in which such a rotating magnetic field is not generated.
US 2018/146516 A1 discloses a cooking utensil including a drive unit, and a receiving unit which is configured to receive energy in a contactless manner and to supply energy to the drive unit.
EP 2 907 363 A1 discloses a wireless cooking appliance operated on an induction heated cooktop.
WO 2017/174634 A1 discloses an induction heated cooktop whereon a kitchen appliance is operated.
EP 2 757 660 A1 discloses a non-contact power receiving device and a non-contact transmission device.
The present invention seeks to provide an apparatus that can be used with any induction heating element to stir and heat a food product in a diamagnetic container.
The present invention further seeks to provide a system comprising such an apparatus.
The present invention further seeks to provide a method using such an apparatus.
According to an aspect, there is provided an apparatus for use with an induction heating element, the apparatus comprising a ferromagnetic base arranged to convert magnetic energy from said induction heating element into thermal energy, an induction coil arranged to convert magnetic energy from said induction heating element into electrical energy, a waterproof housing containing an electronic circuit conductively coupled to the induction coil and a motor controlled by said electronic circuit using said electrical energy; and an agitator driven by said motor.
The apparatus of the present invention combines a ferromagnetic heating element, i.e. the ferromagnetic base of the apparatus, for heating a food product through the generation of Eddy currents within the ferromagnetic base upon exposure to magnetic energy, i.e. an oscillating magnetic field, generated by an induction heating element, with an induction coil for converting a portion of the magnetic energy into electrical energy, which electrical energy is used by an electronic circuit to drive a motor, which motor in turn drives an agitator for stirring the food product into which the apparatus is placed. Consequently, an apparatus is provided that can be used to heat and stir food products in a diamagnetic container on an induction heating element such as a heating zone of an induction hob without the need for the induction heating element to generate a rotating magnetic field to activate the agitator. Hence, the apparatus according to embodiments of the present invention may be used with any type of induction heating element.
The induction coil is exposed to said magnetic energy through an aperture within said ferromagnetic base in order to provide a compact design of the apparatus as well as to ensure that the induction coil can be positioned as close as possible to the induction heating element during use of the apparatus to ensure the generation of sufficient amount of electrical energy from the magnetic energy harvested by the induction coil, i.e. to ensure that the induction coil is exposed to sufficiently large magnetic field strengths induced by the induction heating element. Alternatively, the induction coil is mounted around the ferromagnetic base to ensure that the induction coil is exposed to sufficiently large magnetic field strengths induced by the induction heating element.
The apparatus may further comprise a ferrite shield extending across said aperture such that the ferrite shield is located between the induction coil and the waterproof housing in order to shield the electronic circuit from exposure to the magnetic field induced by the induction heating element such as to protect the electronic circuit from malfunctioning.
In an embodiment, the apparatus further comprises at least one thermally insulating spacing member on a major surface of the ferromagnetic base facing away from the waterproof housing. This major surface is typically arranged to be the surface of the ferromagnetic base facing the bottom of the diamagnetic container in which the apparatus is to be placed. The at least one thermally insulating spacing member therefore acts as one or more the contact points of the apparatus with the diamagnetic container, in order to prevent excessive heat transfer from the ferromagnetic base to the diamagnetic container, e.g. to prevent the diamagnetic container from overheating, which may lead to irreversible damage to the diamagnetic container, e.g. in the case of the diamagnetic container being made of a thermoplastic.
In a particular embodiment, the at least one thermally insulating spacing member comprises a plurality of discrete spacer elements spatially separated from each other, such as a plurality of thermally insulating rubber feet. In another particular embodiment, the at least one thermally insulating spacing member comprises a thermally insulating film.
The agitator may be mechanically coupled to a rotatable axis driven by said motor in order to provide a mechanically driven agitator. Alternatively, the agitator may be magnetically coupled to said motor in order to provide a magnetically driven motor. In an embodiment, the apparatus further comprises a permanent magnet fitted on a rotatable axis driven by said motor, with the agitator comprising a ferromagnetic stirring element magnetically coupled to the permanent magnet such that upon rotation of the rotatable axis by the motor, the rotation of the permanent magnet creates a rotating magnetic field that causes the ferromagnetic stirring element to follow the rotation of the rotating magnetic field.
The waterproof housing may be spatially separated from the ferromagnetic base by a plurality of arms extending between the waterproof housing and the ferromagnetic base, with the agitator located within a clearance between the waterproof housing and the ferromagnetic base. This has the advantage that a particularly compact and user-friendly apparatus is provided.
In an embodiment, the ferromagnetic base has a diameter of at least 100 mm to ensure effective heat transfer from the ferromagnetic base to the food product and ensure detection of the ferromagnetic base by the induction heating element.
The apparatus may further comprise at least one fin on a major surface of the ferromagnetic base facing the waterproof housing for stabilizing the apparatus during operation of the agitator, e.g. to prevent the apparatus from being displaced within the food product or from falling over during use of the agitator.
According to another aspect, a system for heating a liquid in a diamagnetic container is provided, the system comprising an induction heating element and the apparatus of any of the herein described embodiments. By providing a kit of parts including the induction heating element and the apparatus of the present invention, a user may use the induction heating element without the need for ferromagnetic cook wear, as diamagnetic containers may be used in conjunction with the apparatus of the present invention, given that the ferromagnetic base of the apparatus of the present invention provides the heating of the food product by means of the Eddy currents generated in the ferromagnetic base upon exposure of the base to the magnetic fields generated by the induction heating element.
The induction heating element may be provided in any suitable form. In a particularly advantageous embodiment, the induction heating element forms part of an induction hob.
In accordance with yet another aspect, there is provided a method of heating a liquid in a diamagnetic container, the method comprising placing the diamagnetic container containing said liquid on an induction heating element, placing the apparatus according to any of the herein described embodiments within said container over said induction heating element; and engaging the induction heating element to activate the apparatus. With this method, food products may be heated on an induction heating element without the need to use ferromagnetic cook wear to contain the food products to ensure heating of the food products.
Embodiments of the invention are described in more detail and by way of non-limiting examples with reference to the accompanying drawings, wherein:
It should be understood that the Figures are merely schematic and are not drawn to scale. It should also be understood that the same reference numerals are used throughout the Figures to indicate the same or similar parts.
The apparatus 10 further comprises a sealed housing 30, i.e. a waterproof housing 30, which houses an electronic circuit 32 and a motor 34. The electronic circuit 32 is conductively coupled to the induction coil 24 and uses the electrical energy generated by the induction coil 24 to drive the motor 34. The electronic circuit 32 furthermore may protect the motor 34 from exposure to an overvoltage and/or overcurrent provided by the induction coil 24. The motor 34 is mechanically coupled to an agitator 40 located outside the waterproof housing 30 through a drive shaft or axis 36 extending through the waterproof housing 30. The motor 34 operates the agitator 40 by rotation of the drive shaft or axis 36, thereby causing rotation of the agitator 40. Consequently, when placed within a container containing a food product such as a liquid food product, with the container being positioned on the induction heating element such as a heating zone of an induction hob, engagement of the induction heating element causes the generation of electrical energy by the induction coil 24, which electrical energy is converted by the electronic circuit 32 at the motor 34 into rotational motion of the agitator 40, causing stirring of the food product within the container. The agitator 40 may take any suitable shape, e.g. a blade arrangement comprising one or more blades extending from the rotation axis 36.
At the same time, the oscillating magnetic field generated by the induction heating element induces the generation of Eddy currents within the ferromagnetic base 20, which heats up the ferromagnetic base 20 as is well-known per se, which heat generation is transferred from the ferromagnetic base 20 to the food product within the container in which the apparatus 10 is positioned, thereby heating the food product. From the foregoing, it will be understood that the container containing the food product may be a diamagnetic container, e.g. a plastic food storage container, a glass or ceramic bowl, a pan made of a diamagnetic metal such as a copper pan, and so on, because the Eddy currents do not have to be generated in the container wall, but are instead generated within the ferromagnetic base 20 of the apparatus 10.
In order to prevent direct thermal contact between the ferromagnetic base 20 of the apparatus 10 and the container containing the food product to be heated, the major surface of the ferromagnetic base 20 facing the container, typically the bottom surface of the ferromagnetic base 20, may carry one or more thermally insulating spacer members that provide a thermal barrier between the ferromagnetic base 20 and the food container such that overheating of the food container can be prevented. Such overheating of the food container may be disadvantageous for a number of reasons; for instance, overly hot food container may lead to scalding or burning of a person's hand when directly touching the food container, or may even lead to permanent damage of the food container, e.g. in case of a thermoplastic food container. In
The waterproof housing 30 may be mounted on the ferromagnetic base 20 such that a clearance 35 housing the agitator 40 is formed between the waterproof housing 30 and the ferromagnetic base 20, which yields a particularly compact design of the apparatus 10. The waterproof housing 30 may be mounted on the ferromagnetic base 20 in any suitable manner, for example by means of a plurality of arms 31 extending between the waterproof housing 30 and the ferromagnetic base 20. The conductive coupling 25 between the inductive coil 24 and the electronic circuit 32 may extend through at least one of the arms 31 as will be readily understood by the skilled person.
In another embodiment, which is schematically depicted in
In the above described embodiments, the agitator 40 is mechanically coupled to the motor 34 through axis 36. However, in alternative embodiments, the agitator 40 may be magnetically coupled to the motor 34. An example embodiment of such a magnetic coupling is schematically depicted in
In the foregoing embodiments, the agitator 40 is located within the clearance 35 delimited by the arms 31 extending between the waterproof housing 30 and the ferromagnetic base 20. However, other arrangements may be contemplated. An example embodiment of such an alternative embodiment is schematically depicted in
In the above embodiments, the induction coil 24 is exposed to the magnetic fields of the induction heating source through the aperture 21 in the ferromagnetic base 20. However, it should be understood that alternative arrangements are equally feasible. For instance, the aperture 21 may be sealed by a blind wall or the like such that the blind wall is located in between the induction coil 21 and the induction heating element during use of the apparatus 10. In another embodiment, the aperture 21 may be omitted from the ferromagnetic base 20 and the induction coil 24 may be positioned around the ferromagnetic base 20. Other arrangements in which both the ferromagnetic base 20 and the induction coil 24 are exposed to the magnetic fields produced by the induction heating source are feasible as well, as will be readily understood by the skilled person.
It should be noted that the above-mentioned embodiments illustrate rather than limit the invention, and that those skilled in the art will be able to design many alternative embodiments without departing from the scope of the appended claims. In the claims, any reference signs placed between parentheses shall not be construed as limiting the claim. The word “comprising” does not exclude the presence of elements or steps other than those listed in a claim. The word “a” or “an” preceding an element does not exclude the presence of a plurality of such elements. The invention can be implemented by means of hardware comprising several distinct elements. In the device claim enumerating several means, several of these means can be embodied by one and the same item of hardware. The mere fact that certain measures are recited in mutually different dependent claims does not indicate that a combination of these measures cannot be used to advantage.
| Number | Date | Country | Kind |
|---|---|---|---|
| 20198652.8 | Sep 2020 | EP | regional |
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/EP2021/076854 | 9/29/2021 | WO |
