The present invention relates in general to solar systems used for carrying out chemical reactions, and particularly to solar systems and methods utilizing CO2 and/or H2O as their raw materials.
The technologies developed for utilization of abundant intermittent renewable energy resources such as solar and wind energy have reached, or are approaching, acceptable efficiency, reliability and cost levels. However, since these resources are intermittent and there are no cost effective large scale means for storing electricity, solar and wind power are presently not suitable for base-load electricity supply and can only be used in combination with other resources to supply a relatively small portion (5%-20%) of the total power supply. Therefore, the success or failure in commercializing the widespread use of renewable energy resources strongly depends on effective storage means for storing energy derived from renewable resources, and long distance transportation to enable conveying this energy to sites other than those at which the energy is collected.
In order to overcome these drawbacks various methods have been proposed for converting solar energy to chemical potential (i.e. fuel). In general, thermal energy—derived from concentrated solar radiation at a sufficiently high temperature—can be used to induce endothermic chemical reactions resulting in products which may be used on demand to provide the energy contained therein (such as fuels). These products may be stored, transported and consumed in the form of fuel.
At the same time, global CO2 emission poses a significant threat to the wellbeing of the planet. CO2 capture and sequestration is being developed as a possible solution, but the proposed solutions for long term CO2 storage are rather problematic and expensive.
Various processes have been proposed in the art to utilize solar energy in processes which aim to dispose of CO2 while producing energy rich products. One example of such a process is CO2 reforming of methane to produce syngas (i.e. synthesis gas-a mixture of hydrogen and carbon monoxide) as follows:
CH4+CO2→2CO+2H2
This process of solar-driven methane reforming to produce clean fuel has been studied extensively and one of the advantages of using it is that it can be reversed to produce energy upon demand, thereby providing the option to operate in a closed loop, and consequently to provide a means for storage and transportation of solar energy.
Another example, high temperature electrolysis using a clean energy source to such as solar radiation, has also been proposed, mainly for the electrolysis of water. Stoots, C. M., O'Brien, J. E., Herring, J. S., Condie, K. G. and Hartvigsen, J. J. “Idaho National Laboratory Experimental Research in High Temperature Electrolysis for Hydrogen and Syngas Production,” Proceedings of the 4th International Topical Meeting on High Temperature Reactor Technology HTR2008, Sep. 28-Oct. 1, 2008, Washington, D.C. USA, maintained that the higher temperature for the electrolysis reduces the amount of electricity required for the process. The authors also disclosed that CO2 electrolysis can use different metal electrodes, and liquid or solid polymer electrolytes. The maximum efficiency of a non-polluting electrolysis system depends on the efficiency of a clean source electricity system, for example, a photovoltaic-driven system. During electrolysis, carbon may deposit on the electrodes, which decreases their efficiency, and eventually stops the process.
International patent publication WO 10/013244, assigned to the assignee of the present application discloses a system and method for chemical potential energy production. The system comprises a heat source to provide heat at the desired temperature and energy field (e.g. a solar concentrator); an electron source configured and operable to emit electrons; an electric field generator generating an electric field adapted to supply energy sufficient to dissociate gas molecules; and a reaction gas chamber configured and operable to cause interaction between the electrons with the molecules, such that the electrons dissociate the molecules to product compound and ions within the chamber.
There is a need in the art for a novel approach capable of providing an adequate solution for efficient, high rate production of clean and low-cost products while utilizing solar energy.
The present invention provides a novel method and apparatus for generating clean electricity using solar energy with cost effective storage allowing per-demand operation, on a continuous basis. The technique of the present invention also provides for reducing CO2 emission by using it as feedstock for fuel generation. The present invention provides for reducing the need for sequestration of CO2 captured in power plants and other CO2 emitting facilities. Further, the present invention provides for generating a viable and cost competitive alternative for liquid fuel for transportation.
A solar-driven apparatus of the present invention comprises a cavity having at least one optical window to introduce electromagnetic radiation associated with solar energy (e.g. from a solar energy concentrator), and a reaction assembly located inside the cavity adapted to enable carrying out an electrolysis process of raw fluid (typically a gas), such as CO2, H2O or a combination thereof. The apparatus also has ingress unit(s) operative to allow introduction of the raw fluid and egress unit(s) operative to allow exit of the electrolysis process' products. The energy required to carry out the electrolysis process of the raw fluid inside the solar-driven apparatus, is derived partially from the solar radiation incident onto the at least one optical window, and partially from an electric source.
The solar-driven apparatus may further comprise a heat-to-electricity (solar-to-electricity) converting unit, operative to convert energy derived from solar radiation into electricity, whether directly from the solar radiation or indirectly via a working fluid that is heated by the solar radiation and in turn is used to heat the heat-to-electricity converting means.
At least part of the energy derived from solar radiation may be stored in a form of chemical energy (e.g. as products of an endothermic reaction), and optionally the stored chemical energy is utilized in a process of generating electricity. In accordance with another embodiment, at least part of the electricity generated by the solar-to-electricity convertor is used in the electrolysis process.
According to some embodiments of the invention, it provides a novel configuration of the reaction assembly inside the cavity. The reaction assembly comprises a plurality of reaction units arranged in one or more arrays in a spaced-apart relationship. The electromagnetic radiation propagates in the cavity towards the reaction units along a solid angle having a general propagation direction. This may be that of the solar radiation entering the cavity via the transparent optical window(s) and directly impinging on the reaction units' arrangement, and/or that of the reflection/diffusion of the solar radiation re-directed from the cavity walls and/or infrared radiation emitted by the cavity walls being heated by the solar radiation.
The arrangement of the cavity (its geometry defined by the arrangement of cavity walls and the at least one optical window) defines the electromagnetic radiation distribution and propagation within the cavity and thus defines an irradiated region of to the cavity with substantially uniform irradiation. Preferably, the reaction units are arranged such as to be substantially uniformly distributed within said region of the substantially uniform irradiation. Such uniform distribution of the reaction units may be achieved by arranging the reaction units substantially symmetrical with respect to the general propagation direction of the electromagnetic radiation inside the cavity. For example, the reaction units are arranged with equal distance between them in an array along at least a segment of a substantially circular (round) path around the general propagation direction of the electromagnetic radiation. According to another example the optical window of the cavity comprises a diffuser, and the electromagnetic radiation entering the cavity is re-directed and re-radiated by the diffuser into a wide range of emitted angles.
Thus, according to one broad aspect of the invention, there is provided a solar-driven apparatus comprising:
a cavity having at least one optical window for collecting electromagnetic radiation associated with solar energy impinging on said at least one optical window,
a reaction assembly located inside the cavity and configured for carrying out electrolysis process of at least one raw fluid utilizing energy derived partially from the solar radiation and partially from an electric source;
one or more ingress units operative to allow introduction of the raw fluid into the apparatus;
one or more egress units operative to allow exit of the electrolysis process' products from the apparatus.
In various embodiments of the cavity and optical window(s) configuration, the reaction assembly is (i) exposed to direct solar radiation entering said cavity via said at least one optical window, and/or (ii) energy reaching the reaction assembly comprises the collected solar radiation that has been re-directed from inner walls of the cavity (e.g. by one or more diffusers) onto the reaction assembly, and/or and infra-red thermal radiation generated from the cavity walls after the latter have been heated by the radiation introduced to the cavity.
The at least one optical window may comprise an opening; and/or transparent element; and/or radiation diffuser(s) adapted to re-direct and re-radiate the incident solar radiation in a wide range of angles.
As indicated above, the cavity with the at least one optical window defines an irradiated region. The reaction assembly may comprise a plurality of reaction units to arranged in a spaced-apart relationship in one or more arrays within the irradiated region. Preferably, the reaction units are arranged such as to be substantially uniformly distributed within said irradiated region, e.g. are arranged substantially symmetrically with respect to a general propagation direction of the radiation propagating towards the irradiated region, e.g. are arranged in one or more circular or linear arrays.
According to some embodiments of the invention, the reaction assembly comprises at least one reaction unit comprising: an inner shell comprising an arrangement of electrodes and a solid membrane, and electrical conductors attached to the reaction unit and adapted to convey electricity for carrying out the electrolysis process. The arrangement of electrodes comprises at least an external electrode and an inner electrode (cathode and anode, either one of them being external and the other being inner electrode). The electrical conductors comprise an inner electrode conductor and an outer electrode conductor, arranged such that the inner electrode conductor is connected to an outwardly facing surface of the inner electrode.
For example, one of the electrodes is located at an outwardly facing surface of the inner shell and the other electrode is located at an inwardly facing surface of the inner shell, and the electrical conductors are located at the outwardly facing surface of the inner shell.
The multi-layer structure of the inner shell of the reaction unit may comprise at least one intermediate layer located between the electrodes and the solid membrane.
The reaction assembly may further comprise an outer shell enclosing the at least one inner shell; at least one ingress utility to enable introduction of gas to be electrolyzed; and at least two egress utilities to enable exit of the process products from the reaction assembly. The multi-layer structure of the inner shell may comprise at least three layers comprising the cathode electrode layer, an electrolyte layer and the anode electrode layer. According to one possible example, the anode is located at the outwardly facing surface of the inner shell and the cathode is located at the inwardly facing surface of the inner shell and the electrical conductors are located at the outwardly facing surface of the inner shell. The reaction assembly may have one of the following configurations: (i) the electrolyte layer forms an inner shell supporting structure, the cathode and anode electrodes' layers being deposited or coated thereon, (ii) the cathode or anode electrode layer forms an inner shell supporting structure, the other layers being deposited thereon. Additionally, the to electric conductors of the cathode and anode electrodes may be located at the same side of an inner shell supporting structure. The electrolyte layer may be made from at least one of the following materials: Yttria-stabilized Zirconia and Gadolinium doped Ceria.
The configuration may be such that the reaction assembly comprises at least one reaction unit adapted to enable carrying out an electrolysis process of CO2, and at least one reaction unit adapted to enable carrying out an electrolysis process of H2O.
The configuration may further be such that the reaction assembly comprises at least one reaction unit adapted to enable carrying out an electrolysis process of CO2 or H2O or a combination thereof. The reaction assembly may further comprise an ingress utility operative to allow introduction of a carrier gas to the reaction assembly so that it can be mixed with the flow of the O2 product within the apparatus.
According to another broad aspect of the invention, there is provided a solar-driven reaction assembly, adapted to be located in a solar-driven apparatus and to enable carrying out an electrolysis process of raw fluid therein, the reaction assembly comprising:
The configuration may be such that the electrodes are located on opposite sides of the inner shell. The outer electrode conductor is connected to an outwardly facing surface of the outer electrode. As for the inner electrode conductor it may be connected to an outwardly facing surface of the inner electrode or to the inwardly facing surface of the inner electrode.
According to yet another broad aspect of the invention, there is provided a solar-driven apparatus comprising:
According to yet further aspect of the invention, there is provided a method for carrying out an electrolysis of CO2 or H2O or a combination thereof, in a solar-driven apparatus comprising a cavity having at least one optical window to collect electromagnetic radiation associated with solar energy, and a reaction assembly located inside the cavity for carrying out the electrolysis process, the method comprising:
The present invention will be understood and appreciated more fully from the following detailed examples taken in conjunction with the drawing:
The present invention will be understood and appreciated more fully from the following detailed examples taken in conjunction with the drawings.
In this disclosure, the term “comprising” is intended to have an open-ended meaning so that when a first element is stated as comprising a second element, the first element may also include one or more other elements that are not necessarily identified or described herein, or recited in the claims.
In the following description, for the purposes of explanation, numerous specific details are set forth in order to provide a thorough understanding of the to present invention. It should be apparent, however, that the present invention may be practiced without these specific details, or while using other details.
The advantages of such a method are:
Let us now consider for example a case where CO2 is dissociated to CO and O2, carried out together with a dissociation process of H2O to H2 and O2. The working temperature is between 600° C. and 1200° C. The molar ratio of CO to H2 is controlled during the process and the mixture (syngas) can then be used directly as gaseous fuel (e.g. in power or chemical plants), or be converted into methanol or other liquid hydrocarbons, which can be used as transportation fuels.
In order to simplify the discussion, the following examples will be described to with reference to the dissociation of CO2 by way of high-temperature electrolysis, even though such examples are also relevant for dissociation of H2O (or a combination of CO2 and H2O) by way of high-temperature electrolysis.
Reference is now made to
As shown in
The (concentrated) solar radiation enters the cavity 305 via the optical window 310 and hits the reaction units 600 directly, thereby providing a substantial portion of the energy required to reach the desired operating conditions (temperature, flux distribution, etc.). One of the major advantages in having a set up where direct concentrated solar radiation reaches reaction units 600 is, that it enables achieving highest temperatures and improved energy efficiency. Another portion of energy provided to the reaction units is obtained from the radiation re-directed from the cavity walls either as diffusive solar radiation or as infra-red thermal radiation generated from the cavity walls after the latter have been heated by the solar radiation to introduced to the cavity.
Further provided in the apparatus 300 are ingress unit 320 for feeding reaction materials into the apparatus 300 and egress units 325 and 330 for withdrawal of electrolysis products from the apparatus. Thus, CO2 is fed into the apparatus via the ingress unit 320 and is conveyed to reaction arrangement 315 either via a header (not shown in this Figure) or by using any other applicable means known in the art per se. It should be noted that the reaction units 600 may be configured either in a serial flow arrangement or in a parallel flow arrangement or a combination thereof, where the plurality of reaction units may relate either to all the reaction units comprised in the solar driven apparatus, or to groups of reaction units, each comprising a certain number (not necessarily equal for all the groups) of reaction units.
The electrolysis products are then withdrawn from apparatus 300 as O2 (via egress unit 325) and CO (or a combination of CO and the non-dissociated CO2) through egress unit 330.
At the same time when the CO2 dissociation takes place, non-reacting gas is circulated via pipes 335. This gas, which can be non-reacting CO2 or any other applicable gas (e.g. air), is heated up (in this example mostly by re-directed radiation) and upon heating, is optionally circulated in the cavity and conveyed to heat-to-electricity convertor 340 for generating electricity or any other form of transferable energy. The electricity thus generated may in turn be used as part of the energy required to carry out the electrolysis process, the part derived from electrical source. The electricity needed for the electrolysis process can also be provided partially or in full by an external solar generated source such as photovoltaic cells. A similar process mutates mutandis is shown in
Referring to
As indicated above, the reaction units are preferably arranged such as to be substantially uniformly distributed within an irradiated region of the cavity. The irradiated region is in turn defined by the optical window and/or arrangement of the cavity walls re-directing the incident/emitted radiation. Such uniform distribution may be achieved for example by arranging the reaction units in an array along at least a segment of a substantially circular (round) path with equal distance between the units.
The reaction units in the solar-driven apparatus may be arranged so that the electrolysis products H2 and CO are produced in different (separate) reaction units. The electrolysis products can subsequently be combined, either directly at the egress of the solar driven apparatus or at a downstream location. The molar mixing ratio of the constituent gases may be controlled to ensure the production of syngas. Alternatively, the reaction units in the solar-driven apparatus may be provided with a mixture of CO2 and H2O so that the electrolysis products H2 and CO are produced together in the reaction units. The electrolysis products are thus combined. The molar mixing ratio of the incoming raw gases may be controlled to ensure the production of syngas.
Although the above disclosure has been illustrated by way of applying tubular reaction units made of certain materials, it should be understood that the present invention is not restricted to such materials or configuration and may be applied to other designs as well, mutates mutandis.
Reference is now made to
The inner shell of the reaction unit 600 is a multi-layer structure defining an arrangement of electrodes. In this specific but not limiting example, the reaction unit is an essentially 3-layers structure which comprises an external electrode 605, a membrane 615, and an inner electrode 620, and may optionally include one or more intermediate layers 610 between the electrodes and the membrane. Also, the present invention is independent of which of the electrodes (i.e. the cathode and the anode) is the external electrode and which of them would be the inner electrode.
In addition, an arrangement of electrical conductors is provided being attached to the inner shell 600 for conveying electricity for carrying out the electrolysis process. The electrical conductors include at least one inner electrode conductor and at least one outer electrode conductor.
In some examples, the electrodes are located on opposite sides of the inner shell. In some other examples, the outer electrode conductor is connected to an outwardly facing surface of the outer electrode and the inner electrode conductor is connected to an outwardly facing surface of the inner electrode.
As shown in these specific not-limiting examples of
As will be appreciated by those skilled in the art, one of the major technical problems associated with solar dissociation of the raw fluid in a process that requires energy received from both solar source and electrical source, involves the conductance of electrical current to the reaction unit under high solar flux/heat, to which these reaction units are exposed. In
As further exemplified in
Let us consider now an example where the reaction units are of a substantially tubular shape having outer shell through which the raw fluid flow is conveyed while interacting with the external electrode. The external electrode may be the cathode over which CO2 or H2O flows, whereas the internal electrode is an anode which “emits” oxygen into the central tube. The outer shell comprises two fluid connections: an ingress pipe for the CO2 and an egress pipe for CO/CO2 mixture. As explained above, the ingress pipe may be used to convey low CO concentration there through and the egress pipe may convey high concentration of CO. In addition, the combination of the CO2/CO/O2 gases may be replaced or mixed with H2O/H2/O2, respectively. Obviously, the arrangement of cathode and anode of this example may be reversed, provided an additional ingress is added to the inner tube.
In some embodiments of the invention the O2 electrolysis product is emitted into a non-flammable carrier gas such as air, nitrogen, CO2 or the like supplied by optional ingress utility 820. This non-flammable carrier gas may be beneficial in reducing thermal gradients at the reaction units due to conduction and convection. It may also be of help in lowering corrosion caused by the O2 product, by reducing the O2 partial pressure. Later on, the O2 may be separated from the carrier gas, if needed, at another downstream process station.
It should be noted, although not specifically shown, that the configuration may be such that the reaction assembly includes one or more groups of reaction units, where the reaction units of the group includes multiple (generally at least two) inner shells all located within a common outer shell. Each of these inner shells may be associated with separate ingress and egress utilities such that each inner shell is separately provided with the raw fluid, while the common outer shell may be connected either to a single common ingress utility or to multiple ingress utilities and may be connected to either a single common egress utility or to multiple egress utilities. As will be appreciated by those skilled in the art, the arrangement of cathode and anode of this embodiment may be reversed, whereby the raw fluid is introduced within the outer shell and the O2 product is collected from a plurality of egress utilities associated with each of the plurality of inner shells.
It is to be understood that the present invention has been described using non-limiting detailed descriptions of embodiments thereof that are provided by way of example and are not intended to limit the scope of the invention. It should be understood that features and/or steps described with respect to one embodiment may be used with other embodiments and that not all embodiments of the invention have all of the features and/or steps shown in a particular figure or described with respect to one of the embodiments. Variations of embodiments described will occur to persons of the art.
It should be noted that some of the above described embodiments describe the best mode contemplated by the inventors and therefore include structure, acts or details of structures and acts that may not be essential to the invention and which are described as examples. Structure and acts described herein are replaceable by equivalents which perform the same function, even if the structure or acts are different, as known in the art, e.g. the use of a processor to carry out at least some of the functions described as being carried out by the detector of the present invention. Therefore, the scope of the invention is limited only by the elements and limitations as used in the claims. When used in the following claims, the terms “comprise”, “include”, “have” and their conjugates mean “including but not limited to”.
Number | Date | Country | Kind |
---|---|---|---|
217507 | Jan 2012 | IL | national |
Filing Document | Filing Date | Country | Kind |
---|---|---|---|
PCT/IL2013/050034 | 1/13/2013 | WO | 00 |