Not applicable.
Not applicable.
This disclosure relates to a field for determing free pipe and stuck pipe with non-destructive detection tools. Specifically, the disclosure relates to an electromagnetic downhole tool for locating points at which a tubular secation may be stuck in a wellbore.
Wellbores may be typically formed by boring a hole into the earth through use of a drill bit disposed at the end of a tubular string. In embodiments, the tubular string may be a series of connected drill collars. Weight may be applied to the drill string while the drill bit is rotated. Fluids may be circulated through a bore within the drill string, through the drill bit, and then back up the annular region formed between the drill string and the surrounding earth formation. The circulation of fluid in this manner may clear the bottom of the hole of cuttings, cool the bit, and circulate the cuttings back up to the surface for retrieval and inspection.
In embodiments, a wellbore depth may be in excess of thousands of feet. The upper portion of the wellbore may be lined with a string of surface casing, while intermediate portions of the wellbore may be lined with liner strings. The lowest portion of the wellbore may remain open to a surrounding formation during drilling. Without limitation, the drill string may become increasingly longer as the drill sting moves into greater depths. Wells may be non-vertical and/or diverted, which may produce a jagged and rocky path leading to the bottom of the wellbore where new drilling may take place. Due to the non-linear path through the wellbore, the drill string may become bound and/or stuck in the wellbore as it moves axially and/or rotationally. Additionally, the process of circulating fluids up the annulus within the formation may cause subterranean rock to cave into the wellbore and encase the drill string. This may cause certain areas of the drill sting to become stuck.
With the immense length of the drill string, releasing stuck pipe may be difficult. In addition, the point at which one tubular in a drill string may be stuck within another tubular and/or within the formation may be important to the operation. Without limitation, tubing that may not be stuck may be defined as “free pipe,” and tubing that may be stuck against a tubular and/or formation may be defined as “stuck pipe.” It may be desirable for the operator to obtain a more precise location of stuck pipe within the drill sting to help in freeing the stuck pipe. Consequently, there is a need for an electromagnetic tool which may be disposed down tubing to determine the location of stuck pipe and free pipe. Additionally, in downhole applications, inducing eddy current within the tubing may be non-destructive means for accurately and efficiently determining the difference between stuck pipe and free pipe.
These and other needs in the art may be addressed in embodiments by a system and method for inducing an eddy current in tubing to locate a stuck pipe.
he method for locating a stuck pipe may comprise inserting an inspection device into a wellbore, transmitting an electromagnetic field, inducing an eddy current within a tube to provide an induced eddy current, recording a voltage from the induced eddy current within the tube, and analyzing tube properties from the recorded voltage. A system for locating a stuck pipe may comprise a drilling rig, a tether, and a telemetry module, where the telemetry module may comprise an accelerometer. The system may comprise a centralizing module, where the centralizing module comprises at least three arms, and an inspection device, where the inspection device comprises a memory module, a transmitter and receiver controller, and a sensor array. The sensor array may comprises a receiver and a transmitter. The system may comprise an information handling system and a service device. The foregoing has outlined rather broadly the features and technical advantages of the present invention in order that the detailed description of the invention that follows may be better understood. Additional features and advantages of the invention will be described hereinafter that form the subject of the claims of the invention. It should be appreciated by those skilled in the art that the conception and the specific embodiments disclosed may be readily utilized as a basis for modifying or designing other embodiments for carrying out the same purposes of the present invention. It should also be realized by those skilled in the art that such equivalent embodiments do not depart from the spirit and scope of the invention as set forth in the appended claims.
For a detailed description of the preferred embodiments of the invention, reference will now be made to the accompanying drawings in which:
The present disclosure relates to embodiments of a device and method for inspecting and detecting electromagnetic properties of tubing in a downhole environment. More particularly, embodiments of a device and method may detect the changes in magnetic permeability of tubing. In embodiments, an inspection device may induce an eddy current in surrounding tubing by producing an electro-magnetic field, wherein the induced eddy current may be recorded and analyzed to determine the tubing magnetic properties. Eddy currents may be produced by a transmitter, which may be switched on and off to produce and record an induced eddy current in tubing and/or surrounding tube walls. The eddy current decay and diffusion in the tube walls may be recorded by a receiver, specifically recording voltage in embodiments, which may produce a function of the tube thickness and electromagnetic properties (e.g. metal conductivity and magnetic permeability) and the configurations of tubes.
In embodiments, an inspection device may comprise any number of partially and/or fully wound transmitters and/or receivers. Windings disposed on transmitters and/or receivers may be in any shape and may comprise any number of turns. Further, transmitters and/or receivers may be disposed and wound on a sensor array and/or multi-sensor arrays, in which the number of turns may be varied on any portion on the sensor array.
In embodiments, the electro-magnetic field may be generated by a transmitter with any suitable shape and any suitable aperture. The receiver may receive signals with any suitable shape and any suitable aperture. Without limitation, the transmitter and receiver may be disposed on any suitable system, which may be deployed within a wellbore, casing, and/or drill string to determine the magnetic permeability of tubing and/or material disposed within a wellbore.
Drilling rig 4 may comprise a crown block 12 mounted in an upper end of a derrick 14 and a traveling block 16. Traveling block 16 may be selectively connected to the upper end of a drill string 18. Drill string 18 may comprise a plurality of joints and/or sections of drilling pipe, which may be threaded end to end. Additionally, joints of pipe may be attached to drill string 18 during drilling operation of wellbore 2.
Drill string 18 may comprise an inner bore 20 that receives circulated drilling fluid during drilling operations and a drill bit 22 attached to the lower end of drill string 18. Weight may be placed on drill bit 22 through drill string 18, which may cause drill bit 22 to act against lower rock formations 24. At about the same time, drill string 18 may rotate within bore 8. During the drilling process, drilling fluid, e.g., “mud,” may be pumped into inner bore 20 of drill string 18. The mud flows through apertures in drill bit 22 where it serves to cool and lubricate drill bit 22, and carry formation cuttings produced during the drilling operation. The mud may travel back up an annular region 26 around drill string 18, and carry the suspended cuttings back to surface 6.
As illustrated in
Without limitation,
As discussed above, it may be desirable for the operator to be able to locate the depth of stuck point 36. To this end, and in accordance with the methods of the present disclosure, an inspection device 38 may be run into wellbore 2. Inspection device 38 may be run into wellbore 2 on a tether 40. Without limitation, tether 40 may be an electric wireline, a slickline or a coiled tubing string. Inspection device 38 may operate to locate stuck point 36 along the length of drill string 18 at a measured distance from surface 6. Without limitation, detection of stuck point 36 may allow for operations to unstick the stuck pipe, which may be performed by any means known to one of ordinary skill in the art. Inspection device 38 and tether 40 may be lowered into wellbore 2 by any suitable means. Without limitation, as illustrated in
Tether 40 and connected inspection device 38 may move through a selected portion of wellbore 2. The selected portion may comprise the estimated depth at which stuck point 36 may exist. By moving inspection device 38 through wellbore 2, magnetic permeability data may be gathered, with the magnetic permeability data being measured as a function of wellbore depth and time.
As illustrated in
Telemetry module 50, as illustrated in
As illustrated in
Inspection device 38, as illustrated in
As illustrated in
Transmitter and receiver controller 66, as illustrated in
As illustrated in
Transmitter 68, as illustrated in
Detection of electromagnetic properties of tubing 54 may take place as inspection device 38 moves through tubing 54 in any direction. Travel time of inspection device 38 through a zone of interest within tubing 54 may depend on the duration of pulses and amplitude used to produce and transmit an electro-magnetic field through inspection device 38. Duration of a pulse may be set so that the signal variation between the excitation time and the “infinite” excitation time may be less than the noise constantly detected at signal level. Duration may vary based on the “electromagnetic” wall thickness of the inspected tubing 54. Electromagnetic wall thickness refers to the given conductivity and relative permeability with tubing 54 thickness. The electro-magnetic field created by the pulse may be used to induce an eddy current in tubing 54 and/or additional tubing. The induced eddy current within tubing 54 may produce an electromagnetic force voltage within tubing 54.
Receiver 70 may record the electromotive force voltage, which may be analyzed to determine the location of stuck pipe and free pipe. Electromotive force voltage may be a function of transmitter 68, receiver 70, and environmental properties. In this disclosure, environmental properties may be defined as tubing 54 and/or casing 32 properties. Tubing 54 properties and/or casing 32 properties may comprise conductivity, magnetic permeability, and/or geometry properties. Specifically, magnetic permeability may be analyzed to determine if tubing 54 may be a stuck pipe or a free pipe. For example, pressure placed upon tubing 54 may cause tubing 54 to be a stuck pipe. Additionally, the force exerted upon tubing 54, creating a stuck pipe, may also effect the electromagnetic properties of tubing 54 at the area in which the pressure may be applied. This may cause an induced eddy current to behave differently in areas of tubing 54 in which pressure may be applied to tubing 54. A specific electromagnetic property of tubing 54 that may be affected may be permeability. Permeability may be defined as the measurement of the ability of a material to support the formation of a magnetic field. Changing of the pressure applied to tubing 54 may result in a change to the permeability properties of tubing 54.
In embodiments, voltages of the induced magnetic field recorded by receiver 54 may be processed using information handling system 74. Referring to
Without limitation in this disclosure, information handling system 74 may include any instrumentality or aggregate of instrumentalities operable to compute, classify, process, transmit, receive, retrieve, originate, switch, store, display, manifest, detect, record, reproduce, handle, or utilize any form of information, intelligence, or data for business, scientific, control, or other purposes. For example, information handling system 74 may be a personal computer, a network storage device, or any other suitable device and may vary in size, shape, performance, functionality, and price. Information handling system 74 may include random access memory (RAM), one or more processing resources such as a central processing unit (CPU) or hardware or software control logic, ROM, and/or other types of nonvolatile memory. Additional components of information handling system 74 may include one or more disk drives, one or more network ports for communication with external devices as well as various input and output (I/O) devices, such as a keyboard, a mouse, and a video display. Information handling system 74 may also include one or more buses operable to transmit communications between the various hardware components.
Certain examples of the present disclosure may be implemented at least in part with non-transitory computer-readable media. For the purposes of this disclosure, non-transitory computer-readable media may include any instrumentality or aggregation of instrumentalities that may retain data and/or instructions for a period of time. Non-transitory computer-readable media may include, for example, without limitation, storage media such as a direct access storage device (e.g., a hard disk drive or floppy disk drive), a sequential access storage device (e.g., a tape disk drive), compact disk, CD-ROM, DVD, RAM, ROM, electrically erasable programmable read-only memory (EEPROM), and/or flash memory; as well as communications media such as wires, optical fibers, microwaves, radio waves, and other electromagnetic and/or optical carriers; and/or any combination of the foregoing.
The preceding description provides various embodiments of the systems and methods of use disclosed herein which may contain different method steps and alternative combinations of components. It should be understood that, although individual embodiments may be discussed herein, the present disclosure covers all combinations of the disclosed embodiments, including, without limitation, the different component combinations, method step combinations, and properties of the system. It should be understood that the compositions and methods are described in terms of “comprising,” “containing,” or “including” various components or steps, the compositions and methods can also “consist essentially of” or “consist of” the various components and steps. Moreover, the indefinite articles “a” or “an,” as used in the claims, are defined herein to mean one or more than one of the element that it introduces.
For the sake of brevity, only certain ranges are explicitly disclosed herein. However, ranges from any lower limit may be combined with any upper limit to recite a range not explicitly recited, as well as, ranges from any lower limit may be combined with any other lower limit to recite a range not explicitly recited, in the same way, ranges from any upper limit may be combined with any other upper limit to recite a range not explicitly recited. Additionally, whenever a numerical range with a lower limit and an upper limit is disclosed, any number and any included range falling within the range are specifically disclosed. In particular, every range of values (of the form, “from about a to about b,” or, equivalently, “from approximately a to b,” or, equivalently, “from approximately a-b”) disclosed herein is to be understood to set forth every number and range encompassed within the broader range of values even if not explicitly recited. Thus, every point or individual value may serve as its own lower or upper limit combined with any other point or individual value or any other lower or upper limit, to recite a range not explicitly recited.
Therefore, the present embodiments are well adapted to attain the ends and advantages mentioned as well as those that are inherent therein. The particular embodiments disclosed above are illustrative only, and may be modified and practiced in different but equivalent manners apparent to those skilled in the art having the benefit of the teachings herein. Although individual embodiments are discussed, the disclosure covers all combinations of all of the embodiments. Furthermore, no limitations are intended to the details of construction or design herein shown, other than as described in the claims below. Also, the terms in the claims have their plain, ordinary meaning unless otherwise explicitly and clearly defined by the patentee. It is therefore evident that the particular illustrative embodiments disclosed above may be altered or modified and all such variations are considered within the scope and spirit of those embodiments. If there is any conflict in the usages of a word or term in this specification and one or more patent(s) or other documents that may be incorporated herein by reference, the definitions that are consistent with this specification should be adopted Although the present invention and its advantages have been described in detail, it should be understood that various changes, substitutions alterations may be made herein without departing from the spirit and scope of the invention as defined by the appended claims.