The disclosure relates to an apparatus and method of determining a leak condition of a fuel system.
A contributing factor to poor air quality has been typically associated with the use of hydrocarbons, which are the basis for petroleum-based fuels that are burned by many automotive vehicles throughout the world. In the United States, air quality is regulated at the federal level by the Environmental Protection Agency (EPA) by way of the Clean Air Act of 1963. Additionally, at the state level, air quality is regulated by the California Air Resources Board (CARB), which operates as a department within the California Environmental Protection Agency (Cal/EPA), which is a cabinet-level agency within the government of the state of California.
Each of the EPA and CARB administer regulations requiring vehicle manufacturers to limit the amount of hydrocarbons that escape to atmosphere. Accordingly, there is a need in the art to improve vehicle design that will comply with regulations administered by one or both of the EPA and CARB.
One aspect of the disclosure provides a portion of a fuel system of a vehicle. The vehicle includes a motor-generator-starter connected to an engine. The fuel system includes a fuel tank connected to the engine. The fuel system includes an evaporative emissions system and an evaporative emissions leak check system connected to the evaporative emissions system. The evaporative emissions leak check system includes a vacuum source. The vacuum source includes the motor-generator-starter connected to the engine. The motor-generator-starter actuates the engine when the vehicle is operated in a non-moving, keyed-off condition for creating a vacuum within an intake manifold of the engine.
In some examples, during the non-moving, keyed-off condition of the vehicle, the vacuum within the intake manifold of the engine is utilized by the evaporative emissions leak check system in order to perform a leak diagnostic in the evaporative emissions system.
In some implementations the fuel system includes a control module communicatively-coupled to each of the evaporative emissions system and the evaporative emissions leak check system.
In some examples, the evaporative emissions leak check system includes the control module being communicatively-coupled with: the engine, the motor-generator-starter, the purge valve, the two-position switch valve and the fuel tank pressure sensor.
In some implementations, upon a switch signal being sent from the control module to the two-position switch valve, the two-position switch valve is arranged in either: a closed orientation resulting in selective fluid decoupling of a canister from a filter by way of a fluid conduit, and an opened orientation resulting in selective fluid coupling of the canister to the filter by way of the fluid conduit.
In some examples, the evaporative emissions system includes: the canister, the purge valve fluidly-connected to the canister, and the two-position switch valve that is selectively fluidly-connected to the canister or the intake manifold of the engine.
In some implementations, the purge valve and the two-position switch valve are each communicatively-coupled to the control module.
In some examples, upon a purge signal being sent from the control module to the purge valve, the purge valve is changed in orientation from being in an initial closed orientation to an open orientation for permitting fuel vapor in the canister to be discharged into the engine.
In some implementations, upon a switch signal being sent from the control module to the two-position switch valve, the two-position switch valve is arranged in a closed orientation resulting in selective fluid decoupling of the canister from a filter for permitting a vacuum produced by the vacuum source to be exposed to the fuel tank, and, upon a vacuum containment signal being sent from the control module to the purge valve, the purge valve is changed in orientation from being in an initial open orientation to a closed orientation for permitting the vacuum produced by the vacuum source to be contained within the fuel tank.
In some examples, the evaporative emissions leak check system further includes: a fuel tank vacuum pressure sensor connected to the fuel tank.
In some implementations, the fuel tank vacuum pressure sensor is communicatively-coupled to the control module. The fuel tank vacuum pressure sensor obtains at least one vacuum pressure reading of the fuel tank that is sent to the control module. The control module utilizes the at least one vacuum pressure reading of the fuel tank for determining one of a leak condition and a no-leak condition of the fuel tank.
Another aspect of the disclosure provides a method including the step of: fluidly-connecting an evaporative emissions system to an evaporative emissions leak check system. The evaporative emissions leak check system includes a vacuum source. The vacuum source includes a motor-generator-starter connected to an engine. The motor-generator-starter actuates the engine when the vehicle is operated in a non-moving, keyed-off condition for creating a vacuum within an intake manifold of the engine. The method also includes the step of: during a non-moving, keyed-off operation of the vehicle, utilizing the vacuum within the intake manifold of the engine for performing a leak diagnostic in the evaporative emissions system.
In some examples, the method further includes the step of: communicatively-coupling a control module to each of the evaporative emissions system and the evaporative emissions leak check system.
In some implementations, the evaporative emissions system includes: a canister, a purge valve fluidly-connected to the canister, and a two-position switch valve fluidly-connected to the canister. The purge valve and the two-position switch valve are each communicatively-coupled to the control module. Upon sending a purge signal from the control module to the purge valve, the purge valve is changed in orientation from being in an initial closed orientation to an open orientation for permitting fuel vapor in the canister to be discharged into the engine.
In some examples, upon sending switch signal from the control module to the two-position switch valve, the two-position switch valve is arranged in a closed orientation resulting in selective fluid decoupling of the canister from a filter for permitting a vacuum produced by the vacuum source to be exposed to the fuel tank, and, upon: sending a vacuum containment signal being sent from the control module to the purge valve, the purge valve is changed in orientation from being in an initial open orientation to a closed orientation for permitting the vacuum produced by the vacuum source to be contained within the fuel tank.
In some implementations, the evaporative emissions leak check system further includes: a fuel tank vacuum pressure sensor connected to the fuel tank. The fuel tank vacuum pressure sensor is communicatively-coupled to the control module. Upon the fuel tank vacuum pressure sensor obtaining at least one vacuum pressure reading of the fuel tank that is sent to the control module, the control module utilizes the at least one vacuum pressure reading of the fuel tank for determining one of a leak condition and a no-leak condition of the fuel tank.
The disclosure will now be described, by way of example, with reference to the accompanying drawings, in which:
The Figures illustrate exemplary embodiment of an apparatus and method for determining a leak condition of a fuel system. Based on the foregoing, it is to be generally understood that the nomenclature used herein is simply for convenience and the terms used to describe the invention should be given the broadest meaning by one of ordinary skill in the art.
Referring to
A fuel level sensor 22 may be arranged within the fuel tank 12 for measuring an amount of the liquid fuel, FL, disposed within the fuel tank 12. The fuel level sensor 22 generates a fuel level signal that is displayed upon an instrument panel (not shown) of the vehicle. The amount of liquid fuel, FL, disposed within the fuel tank 12 may be expressed in terms of, for example: a volume of the fuel tank 12, a percentage of a maximum volume of the fuel tank 12, or another suitable measure of the amount of liquid fuel, FL, within the fuel tank 12.
In addition to liquid fuel, FL, the fuel tank 12 may also contain vapor fuel, FV. Environmental/ambient conditions relative to the fuel tank 12, such as, for example: one or more of a combination temperature, vibrations, and radiation may cause the liquid fuel, FL, disposed within the fuel tank 12 to vaporize and thereby form the vapor fuel, FV.
In addition to the fuel tank 12, the fuel system 10 also includes structure for connecting the fuel tank 12 to an engine, E, for the purpose of delivering the fuel, F, from the fuel tank 12 to the engine, E. As seen in
Further, as seen in
Once the fuel, F, is received by the engine, E, the engine, E, combusts a mixture of air and the fuel, F, within one or more cylinders (not shown) of the engine, E, in order to generate drive torque; the fuel, F, of the air-fuel mixture may be, for example, a combination of the liquid fuel, FL, and the vapor fuel, FV. In some vehicles, the drive torque generated by the engine, E, may be used to propel the vehicle; in such vehicles, the drive torque output by the engine, E, may be transferred to a transmission (not shown), and, the transmission may transfer the drive torque to one or more wheels (not shown) of the vehicle.
In other vehicles, such as, for example, hybrid vehicles, torque output by the engine, E, may not be transferred to the transmission. Instead, torque output by the engine, E, may be converted into electrical energy by, for example, a motor-generator-starter, MG, or a belt alternator starter (BAS) (not shown). The electrical energy may be provided to, for example: (1) the motor-generator-starter, MG, (2) another motor-generator-starter (not shown), (3) an electric motor (not shown), (4) an energy storage device (not shown), and/or a (5) starter (not shown). The electrical energy may be used to generate torque to propel the vehicle. Some hybrid vehicles may also receive electrical energy from an alternating current (AC) power source (not shown), such as, for example, a standard wall outlet; such hybrid vehicles may be referred to as plug-in hybrid vehicles. Accordingly, in some implementations, the fuel system 10 may supply fuel, F, to an engine, E, of a plug-in hybrid vehicle; in other implementations, the fuel system 10 may supply the liquid fuel, FL, and the vapor fuel, FV, to the engine, E. While some implementations of the fuel system 10 may be described as in the context of a plug-in hybrid vehicle, the present disclosure is also applicable to other types of vehicles having an internal combustion engine, E, and is not meant to be limited to a particular type of vehicle.
In an implementation, the EVAP system 100 may operate as follows. Depending on the keyed-on/keyed-off status of the vehicle including the EVAP system 100, the control module 108 may command: (1) the purge valve 104 to be in one of two positions being: an open position or a closed position, and (2) the two-position switch valve 106 to be arranged in a first (“opened”) orientation shown in
While the two-position switch valve 106 is in the position shown in
When the purge valve 104 is returned to a closed orientation, and, when the two-position switch valve 106 is maintained in the orientation of
When not in use, the two position switch valve 106 is arranged in an open orientation as seen in
When the control module 108 initiates a leak check, the control module 108 sends a signal to the two-position switch valve 106 in order to cause the two-position switch valve 106 to change in orientation from the position of
Upon exposing the fuel tank 12 to the vacuum (as a result of the vacuum being exposed to: (1) firstly, the fluid conduit 112b connected to the intake manifold of the engine, E, then (2) the fluid conduit 112a by way of the two-position switch valve 106 connecting the fluid conduits 112a, 112b, then (3) the canister 102 that is connected to the fluid conduit 112a, then (4) the fluid conduit 120 that is connected to the canister 102, then (5) the fuel tank 12 connected to the fluid conduit 120), the control module 108 may receive one or more vacuum pressure readings from the fuel tank vacuum pressure sensor 116. Referring to
As represented by the curves 202a, 202b, 202c on the vacuum pressure decay signature graph 200, just after exposing the fuel tank 12 to the vacuum of the intake manifold of the engine, E, at time, X0, each of the curves 202a, 202b, 202c are defined by a first, positive slope portion, S(+), indicating an increase in vacuum pressure, Y, within the fuel tank 12. Then, as seen in the vacuum pressure decay signature graph 200, during a period of time between about the time X1 and X2, each of the curves 202a, 202b, 202c transitions from the first, positive slope, S(+), to substantially a zero or no-slope portion, S(0), indicating that the vacuum pressure, Y, within the fuel tank 12 has peaked/is about to stabilize/is stabilizing/has stabilized. Then, as seen in the vacuum pressure decay signature graph 200, after time X2, each of the curves 202a, 202b, 202c transitions from the substantially zero or no-slope portion, S(0), to a second, negative slope S(−), or substantially zero (but negative) slope portion, S(−0) (see curve 202a) indicating a decay or decrease in vacuum pressure, Y, within the fuel tank 12.
At a time X1+n, which occurs after time X1 and before time X2, the control module 108 sends a signal to the two-position switch valve 106 for arranging the two-position switch 106 in an orientation shown in
Starting at the time X0, the fuel tank vacuum pressure sensor 116 may continuously or periodically sends a vacuum pressure reading, Y, of the fuel tank 12 to control module 108. The control module 108 may include logic that interprets the vacuum pressure reading, Y, in order to determine if there is a leak condition in the EVAP system 100.
In an implementation, the control module 108 may determine a leak condition or a no-leak condition, as follows. Firstly, the control module 108 may be provided with /programmed with a fuel tank vacuum pressure threshold value, YT. At the time, X1+n (i.e., when the vacuum originating from the intake manifold of the engine, E, is fluidly disconnected from the fuel tank 12), the control module 108 may determine if the vacuum pressure reading, Y, is equal to or approximately equal to the fuel tank vacuum pressure threshold value, YT. If the control module 108 determines that the vacuum pressure reading, Y (see curve 202c), is not equal to the fuel tank vacuum pressure threshold value, YT, at time, X1+n, the control module 108 will diagnose a leak condition in the EVAP system 100. In some implementations, the control module 108 will continue to receive one or more vacuum pressure reading(s) from the fuel tank vacuum pressure sensor 116 after diagnosing a leak condition at time, X1+n, and, depending on the rate of decay of the vacuum pressure reading, Y, after time, X1+n, the control module 108 may determine that the leak condition in the EVAP system 100 is a “large leak condition” (i.e., a large leak condition may be equivalent to an opening in the EVAP system 100 that is approximately equal to about 0.040″. However, if the control module 108 determines that the vacuum pressure reading, Y (see curves 202a, 202b), is approximately equal to the fuel tank vacuum pressure threshold value, YT, at the time, X1+n, the control module 108 will not yet diagnose a leak condition or a no-leak condition in the EVAP system 100 and will continue to receive one or more vacuum pressure reading(s) from the fuel tank vacuum pressure sensor 116.
After time X1+n and before time X3, the control module 108 continues to receive one or more vacuum pressure reading(s) from the fuel tank vacuum pressure sensor 116 and should expect a rate of decay of the vacuum pressure reading, Y, after time, X1+n. After time X3, if the control module 108 determines that that rate of decay of the vacuum pressure reading, Y, has substantially stabilized (i.e., the negative slope S(−), of the vacuum pressure reading, Y, remains substantially about the same, or deviates to a substantially zero but negative slope, S(−0) (see curve 202a), the control module 108 will diagnose a “no leak condition” of the EVAP system 100. However, after time X3, if the control module 108 determines that that rate of decay of the vacuum pressure reading, Y, continues (i.e., the negative slope S(−), of the vacuum pressure reading, Y, remains about the same (see curve 202b)), the control module 108 may determine that a leak condition in the EVAP system 100; in an implementation, a leak condition determined after time, X3, as described above may be referred to as a “small leak condition” (i.e., a small leak condition may be equivalent to an opening in the EVAP system 100 that is approximately equal to about 0.020″.
If a small leak condition or a large leak condition is detected in the fuel system 10, the determined leak condition may be stored by the control module 108. Upon keying-on the vehicle, the control module 108 may send an activation signal for activating, for example, an indicator associated with an instrument panel of the vehicle. The indicator may include, for example, a visible and/or audible indicator informing the vehicle operator that the vehicle needs to be serviced. In some implementations, the indicator may inform the vehicle operator of the detected leak condition, or, alternatively, the indicator may broadly indicate that the vehicle needs a form of service; upon a service technician examining/communicating with the vehicle (by way of, for example, connecting a vehicle service diagnostic device or computer to the control module 108), the service technician may be made aware of the determined leak condition when the vehicle was in the keyed-off condition. The service technician may then address the leak by way of replacing/repairing once or more of the components of the fuel system 10.
As used above, the terms “module,” “control module” or “controller” may refer to, be part of, or include an Application Specific Integrated Circuit (ASIC); an electronic circuit; a combinational logic circuit; a field programmable gate array (FPGA); a processor (shared, dedicated, or group) that executes code; other suitable components that provide the described functionality; or a combination of some or all of the above, such as in a system-on-chip. The terms “module,” “control module” or “controller” may include memory (shared, dedicated, or group) that stores code executed by the processor. The term “code,” as used above, may include software, firmware, and/or microcode, and may refer to programs, routines, functions, classes, and/or objects. The term “shared,” as used above, means that some or all code from multiple modules may be executed using a single (shared) processor. In addition, some or all code from multiple modules may be stored by a single (shared) memory. The term “group,” as used above, means that some or all code from a single module may be executed using a group of processors. In addition, some or all code from a single module may be stored using a group of memories. The apparatuses and methods described herein may be implemented by one or more computer programs executed by one or more processors. The computer programs include processor-executable instructions that are stored on a non-transitory tangible computer readable medium. The computer programs may also include stored data. Non-limiting examples of the non-transitory tangible computer readable medium are nonvolatile memory, magnetic storage, and optical storage.
The present invention has been described with reference to certain exemplary embodiments thereof. However, it will be readily apparent to those skilled in the art that it is possible to embody the invention in specific forms other than those of the exemplary embodiments described above. This may be done without departing from the spirit of the invention. The exemplary embodiments are merely illustrative and should not be considered restrictive in any way. The scope of the invention is defined by the appended claims and their equivalents, rather than by the preceding description.
This U.S. patent application claims priority to U.S. Provisional Application 61/650,345 filed on May 22, 2012, the disclosure of which is considered part of the disclosure of this application and is hereby incorporated by reference in its entirety.
Number | Date | Country | |
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61650345 | May 2012 | US |